Potassium persulfate-mediated preparation of conducting polypyrrole/polyacrylonitrile composite fibers: Humidity and temperature-sensing properties

Conducting polypyrrole (PPy)/polyacrylonitrile (PAN) composite fibers were prepared by the polymerization of pyrrole in the presence of PAN fibers with potassium persulfate in an acidic aqueous solution. We obtained composite fibers containing concentrations of PPy as high as 1.14% and having surface resistivities as low as 0.6 kΩ/cm² by changing the polymerization parameters, including the temperature and concentrations of pyrrole and oxidant. The tensile strength of 10.02 N/m² and breaking elongation of 32.68% for the pure PAN fiber increased up to 10.45 N/m² and 33.23%, respectively, for the composite fiber containing 0.13% PPy. The change in the resistivity of the PPy/PAN composite fiber during heating–cooling cycles in the temperature range of +5 to 120°C was examined. Scanning electron microscopy and optical microscopy images of the composite fibers showed that the PPy coating was restricted to the surfaces of the PAN fibers. Surface resistivity measurements, Fourier transform infrared spectroscopy, and thermogravimetric analysis techniques were also used to characterize the composite fibers. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structural,mechanical, and electrical properties of electropolymerized polypyrrole composite films

Electrochemical polymerization of pyrrole in a solution containing dissolved poly(vinyl alcohol) (PVA) produces a homogeneous, free‐standing, flexible, and conductive polymer film. The films were characterized using infrared spectroscopy, wide‐angle X‐ray diffraction analysis, and scanning electron microscopy. The appearance of standard and some new absorption bands for polypyrrole (PPy) and PVA confirms the composite formation. The mechanical properties of conducting PVA + PPy films were studied and found to be improved with respect to the control PPy films. The electrical conductivity of the PVA + PPy films was measured by using standard four‐ and two‐probe methods. The conductivity of the films was found to depend on the pyrrole content. These conducting composites were further used as gas sensors by observing the change in current with respect to ammonia gas. It was observed that the current decreases when these composites were exposed to ammonia gas. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2511–2517, 2001     

Flexible and conducting composites of polypyrrole and polydimethylsiloxane

Conductive and flexible polydimethylsiloxane (PDMS)/polypyrrole (PPy) composites were synthesized electrochemically. Electrochemical syntheses were performed at +1.10 V by using p‐toluene sulfonic acid (PTSA) as supporting electrolyte and water as solvent. Composites were characterized by cyclic voltammetry, thermogravimetric analysis, differential scanning calorimetry, scanning electron microscopy, and Fourier transform infrared spectroscopy. Conductivity measurements and mechanical tests were also performed. The observed conductivities were in the range of 3.5–7.6 S/cm, indicating that the conductivities of PDMS/PPy composites and that of pure PPy were in the same order of magnitude. Tensile tests revealed that higher percent elongation was obtained by the addition of PDMS. Highly flexible and foldable PDMS/PPy composites were successfully synthesized, which have high conductivities and improved mechanical properties. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 736–741, 2004     

Examining the use of TiO2 to enhance the NH3 sensitivity of polypyrrole films

Polypyrrole/Titanium dioxide (PPy/TiO₂) composite thin films were prepared by polymerizing the monomer pyrrole in aqueous solution containing a certain amount of TiO₂ particles at room temperature, and their response to ammonia (NH₃) gas was examined systematically. Compared with the pristine PPy film, which reached the saturation at the concentration of NH₃ beyond 200 ppm, the composite films showed more stable response and higher sensitivity. Furthermore, the PPy/TiO₂ composite thin films exhibited a low detection limit of 2 ppm. The film thickness, which had a strong influence on the film sensitivity to NH₃, could be controlled by varying the polymerization time. The sensitivity to NH₃ gas of the samples with different content of TiO₂ and different molar ratio of PPy/TiO₂/oxidant was studied. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical properties of conducting H‐type polysiloxane–polypyrrole graft copolymers and polytetrahydrofuran–polypyrrole block copolymers

The mechanical properties of block copolymers of polypyrrole and pyrrolyl‐ended azobis‐polytetrahydrofuran (TPPy) and graft copolymers of pyrrolyl‐ended H‐type polydimethylsiloxane (SPPy) were investigated and compared with those of polypyrrole (PPy). Conducting films were prepared electrochemically at a constant potential and doped with p‐toluene sulfonate. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1663–1666, 2002     

Synthesis and properties of conducting polypyrrole,polyalkylanilines, and composites of polypyrrole and poly(2‐ethylaniline)

Conducting polymers of alkylanilines, pyrrole, and their conducting composites were synthesized by oxidation polymerization. The oxidants used were KIO₃ and FeCl₃ for the polyalkylanilines and polypyrrole (PPy), respectively. Among the polyalkylanilines synthesized with KIO₃ salt, the highest conductivity was obtained with poly(2‐ethylaniline) (P2EAn) with a value of 4.10 × 10^?5 S/cm. The highest yield was obtained with poly(N‐methylaniline) with a value of 87%. We prepared the conducting composites (PPy/P2EAn and P2EAn/PPy) by changing synthesis order of P2EAn and PPy. The electrically conducting polymers were characterized by IR spectroscopy, ultraviolet–visible spectroscopy, thermogravimetric analysis, and X‐ray diffraction spectroscopy. From the results, we determined that the properties of the composites were dependent on the synthesis order of the polymers. The thermal degradation temperature of PPy was observed to be higher than that of the other polymers and composites. We determined from X‐ray results that the structures of the homopolymers and composites had amorphous regions (88–95%) and crystal regions (5–12%). From the Gouy balance magnetic measurements, we found that the polymers and composites were bipolaron conducting mechanisms. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 241–249, 2006     

Novel route to pure and composite fibers of polypyrrole

An organic salt (FeAOT) is synthesized by the reaction of sodium 1,4‐bis(2‐ethylhexyl)sulfosuccinate (AOT) and ferric chloride. It is fabricated into fibers by manual drawing and electrospinning. Long polypyrrole (PPy) fibers are obtained for the first time by a vapor deposition reaction of pyrrole on the FeAOT fibers, and this technique is extended to the synthesis of PPy composite fibers with multiwalled carbon nanotubes (PPy–MWCNT fibers). The PPy and PPy–MWCNT fibers have a nanoporous morphology, a conductivity of 10–15 S cm^?1, and a tensile strength of 12–43 MPa. The electrochemistry and current–voltage characteristics of the PPy fibers are also studied. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1490–1494, 2007     

Constitutive modeling of injection-molded short-fiber composites: Characterization and model application

A previously developed constitutive model for short-fiber reinforced thermoplastics is applied to an injection-molded component with a complex geometry and microstructure. This macro-scale continuum-based model is able to capture the anisotropic viscoelastic-viscoplastic response of the material. In injection-molded short-fiber composites, the anisotropic mechanical properties depend strongly on the fiber orientation distribution, which generally displays a marked variation throughout the product. This makes the material characterization and model application challenging. In this article, two characterization and model application strategies are proposed. These techniques, together with the developed constitutive model provide a strong tool for reliable prediction of the mechanical response of an injection molded product, where inputs to the finite element analysis are obtained directly from a numerical simulation of the injection molding process. In this article, from the output provided by an injection molding process simulation software such as Moldflow, the distribution of anisotropic elastic and plastic properties throughout the component is found and the data is imported to the finite element mesh. Mechanical tests are performed on a validation product and results are compared with model predictions from finite element simulations. Through this comparison, the performance of the constitutive model and also proposed procedures for characterization and model application are investigated.     

Interfacial interaction,morphology, and tensile properties of a composite of highly crystalline cellulose and maleated polypropylene

A composite of highly crystalline cellulose was synthesized via a melt‐mixing method with maleic anhydride (MA)‐grafted polypropylene (PP), MAPP, which was prepared by melt‐mixing PP with 0.25–8.0 phr (part of reagent per hundred parts of PP) of MA, and the morphology and tensile properties were examined with respect to the interfacial interactions of MAPP and cellulose. The graft degree (G_d) of MAPP increases with an increase in the initial MA amount up to 2.5 phr, beyond which it decreases because of the remaining of more free MA monomers and/or the formation of more oligomers remaining in the matrix. The morphology and tensile properties of the composite are affected strongly by G_d as well as the presence of the free MA in the matrix. For the MAPP without any free MA, even the G_d value as small as 0.25–0.5 wt % yields a maximal tensile strength. The existence of free MA monomers in the MAPP decreases the tensile strength, probably because of interrupting the interactions of the grafted MA groups with the OH groups of cellulose. The tensile properties of the composite correlate with the interfacial adhesion as well as the dispersion of cellulose microfibers in the matrix, both of which are determined by the interactions of the OH groups on cellulose with the grafted MA groups. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3830–3841, 2006     

Perfluorinated lubricant/ polypyrrole composite material: Preparation and corrosion inhibition application

Chronoamperometry technique was used to prepare polypyrrole onto low alloy steel surface from aqueous solutions. The morphology and composition of the as‐obtained deposit was characterized by scanning electron microscopy, X‐ray diffraction, and Fourier‐transform infrared techniques. The dendritic polymer could be realized at the high potential and favorable mass transfer conditions. Contact angle tests proved that the polypyrrole with rough surfaces had small contact angles. After the modification with the 1H, 1H, 2H, 2H‐perfluorooctyl trichlorosilane, the values of contact angles of polypyrrole reached up to ca. 130°. The consequent infusion of perfluorinated lubricant into the hydrophobic matrix led to a composite material. Potentiodynamic polarization tests in 3.5 wt % NaCl solution revealed that low alloy steel covered with this composite material raised the corrosion potential more than 1000 mV and decreased the corrosion current density ca. 3 orders, suggesting that the perfluorinated lubricant/ polypyrrole composite material behaved as a good candidate for corrosion inhibition. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40184.     

Development of a novel composite film based on polyurethane and defatted Chlorella biomass: Physical and functional characterization

Novel composite films made of polyurethane (PU) and defatted Chlorella biomass (DCB) at different mass proportions (10–70 wt%) were prepared using polyethylene glycol (PEG) as a model polyol and hexamethylene diisocyanate (HMDI) as a coupling agent. Increasing DCB content led to a respective increase in tensile strength and elongation at break of the composites in the range of 33.9–116% and 69.6–248%, compared to the neat PU-PEG film. As confirmed by Fourier transform infrared and scanning electron microscopy analysis, such improvement in mechanical properties can be attributed to the establishment of hydrogen bonds and other molecular interactions between isocyanate groups of PEG-HMDI prepolymer and hydroxyl groups of DCB biofiller along with the uniform distribution of the incorporated DCB into the PU-PEG based matrix. DCB incorporation at the highest content of 70% increased both antioxidant activity and bulk hydrophilicity of the composites by more than 69.3 and 85.0%, respectively, compared to the neat PU-PEG.     

Carbonized electrospun polyacrylonitrile nanofibers as highly sensitive sensors in structural health monitoring of composite structures

Electrospun polyacrylonitrile (PAN) nanofibers were stabilized at 280°C for 1 h in an ambient condition, and then carbonized at 850°C in inert argon gas for additional 1 h in order to fabricate highly pure carbonous nanofibers for the development of highly sensitive sensors in structural health monitoring (SHM) of composite aircraft and wind turbines. This study manifests the real‐time strain response of the carbonized PAN nanofibers under various tensile loadings. The prepared carbon nanofibers were placed on top of the carbon fiber pre‐preg composite as a single layer. Using a hand lay‐up method, and then co‐cured with the pre‐preg composites in a vacuum oven following the curing cycle of the composite. The electric wires were connected to the top surface of the composite panels where the cohesively bonded conductive nanofibers were placed prior to the tensile and compression loadings in the grips of the tensile unit. The test results clearly showed that the carbonized electrospun PAN nanofibers on the carbon fiber composites were remarkably performed well. Even the small strain rates (e.g., 0.020% strain) on the composite panels were easily detected through voltage and resistance changes of the panels. The change in voltage can be mainly attributed to the breakage/deformation of the conductive network of the carbonized PAN nanofibers under the loadings. The primary goal of the present study is to develop a cost‐effective, lightweight, and flexible strain sensor for the SHM of composite aircraft and wind turbines. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43235.     

Resin film infusion: Toward structural composites with nanofillers

Resin Film Infusion (RFI) has been used to fabricate composites with continuous unidirectional E‐glass and epoxy with low weight fractions of carbon nanotubes (CNTs) in matrix. An ultrasound‐assisted dissolution‐evaporation method with thermoplastics or block copolymers as dispersing agents for nanoparticles enabled uniform dispersion of CNTs in the resin. Rheological characterization of CNT‐filled epoxy revealed that viscosity, and hence processing of the resin remains unaffected as compared to pristine resin at elevated temperatures of subsequent composite manufacturing. Local flow of the modified resin through the sandwiched fabric plies in RFI process as against the global flow in traditional liquid composite molding processes, made sure that uniform distribution of nanoparticles is accomplished throughout the composite. Compressive properties of hybrid composites improved considerably with CNTs at loading fractions as low as 0.2 wt %. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of filler surface treatment on mechanical properties and thermal properties of single and hybrid filler–filled PP composites

The influence of two types of surface treatments (aminosilane and Lica‐12) on the mechanical and thermal properties of polypropylene (PP) filled with single and hybrid filler (silica and mica) was studied. An improvement in tensile properties and impact strength was found for both treatments compared to those of untreated composites. However, the filler with silane coupling agent showed better improvement compared to the filler with Lica‐12 coupling agent. This was due to better adhesion between filler and matrix. Thermal analysis indicates that surface treatments increased the nucleating ability of filler, but decreased the coefficient of thermal expansion of PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Chemical synthesis,characterization, and direct‐current conductivity studies of polypyrrole/γ‐Fe2O3 composites

The in situ polymerization of pyrrole was carried out in the presence of γ‐Fe₂O₃ to synthesize polypyrrole/γ‐Fe₂O₃ composites by a chemical oxidation method. The polypyrrole/γ‐Fe₂O₃ composites were synthesized with various compositions, including 10, 20, 30, 40, and 50 wt % γ‐Fe₂O₃ in pyrrole. The polypyrrole/γ‐Fe₂O₃ composites were characterized with X‐ray diffractometry and infrared spectroscopy. The surface morphology of these composites was studied with scanning electron microscopy. The direct‐current conductivity was studied from 40 to 200°C. The dimensions of the γ‐Fe₂O₃ particles in the matrix had a greater influence on the conductivity values. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2797–2801, 2007     

Mechanical and film formation behavior from PDMS/NaY zeolite composite membranes

In this study, polydimethylsiloxane (PDMS) and NaY zeolite doped composite membranes were prepared for the films varying from 0 to 15 NaY zeolite wt %. All the membranes were characterized by attenuated total reflectance–Fourier transform infrared (FTIR), X-ray diffraction, scanning electron microscopy, thermogravimetry/differential thermal analysis methods. The FTIR spectral results showed that there is physical interaction existing between the PDMS matrix and NaY zeolite. Additionally, film formation from the pure PDMS and PDMS/NaY composites were investigated by photon transmission technique. Activation energies corresponding to the void closure and the interdiffusion stages were calculated. The NaY zeolite added films led to the significant improvement in the mechanical properties that both the tensile strength and Young's modulus increased three times. Thermal properties of the films were also investigated and the addition of NaY zeolite into the PDMS matrix could significantly improve the thermal stability of the composite membranes. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48549.     

Polyurethane–cement‐based foams: Characterization and potential uses

The production of a new lightweight composite material based on polyurethane and Portland cement was investigated. The composite was obtained by the mixture of polyurethane foam precursors with different amounts of cement and water. To allow cement hydration, samples were aged in water and characterized through scanning electron microscopy, X‐ray diffraction, differential scanning calorimetry, and compressive testing. We studied the cement hydration reactions and the effect of the organic phase on hydration by determining the amount of chemically bonded water by calcination. The results showed that the amount of water affected the morphology and porosity of the foams and thereby affected the cement hydration reaction. Furthermore, the mechanical properties of the hybrid composite varied in a wide range, depending on the cement and water contents and on whether the hydrated cement particles behaved as fillers or were allowed to interact to form stronger inorganic networks within the polymeric matrix forming the bubble walls. The polyurethane–cement composite foams showed an increase in the stiffness and the yield strength. In addition, the ductile behavior of the polymeric foams was preserved, even at high filler loadings, due to the chemical compatibility between the hydroxyl groups of the polyol and the cement. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electronic properties of polypyrrole based TiO2 nanofiber composite

In this work, Polypyrrole (PPy), Titanium dioxide nanofiber (TiO₂‐nf) are prepared by oxidative polymerization and hydrothermal process respectively. The PPy/TiO₂‐nf composite is prepared by in situ oxidative polymerization in the presence of pyrrole monomer and TiO₂‐nf. The nanocomposite and TiO₂‐nf are then characterized by scanning electron microscopy (SEM) and energy dispersive X‐ray spectroscopy (EDX) techniques and XRD studies. Dielectric studies of PPy/TiO₂‐nf composite is carried out in the frequency range of 1 KHz‐3 MHz at varying temperature and it shows anomalous behavior at 1MHz, where its value reaches to its minimum value of 13 at room temperature and this dip remains even at higher temperature. Impedance study is used to understand the grain and grain boundary effects of the material; frequency dependent ac conductivity has two regions separated at 1MHz, which is being explained by hopping conduction and Maxwell‐Wagner type mechanism, respectively. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40036.     

Zeolite filled siloxane composite foams: Compression property

In this article, mechanical behavior under compression loads of an innovative adsorbent material, based on silicone composite foams filled with SAPO 34 zeolite, is presented. The innovative composite foams were obtained profiting by the dehydrogenative coupling of siloxane constituents. These new adsorbent systems have been proposed to overcome to the low mechanical stability of conventional SAPO‐34 coating for adsorption chiller. In this concern, static and cyclic compressive tests at room temperature have been carried out. Samples at increasing content of SAPO 34 zeolite were tested to evaluate the influence of the filler content on the mechanical behavior of the composite foam. The results showed that the presence of zeolite reduces the elastic limit of the foam and increases the strength. The foams evidenced also acceptable mechanical stability to cyclic compressive loads. The encouraging results confirm the possible use of these new composite foams as adsorbent materials for cyclic adsorption heat pumps. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46145.     

Investigation of new composite materials based on activated EPDM rubber waste particles by liquid polymers

Despite of the variety of existing techniques, there is still a continuous demand in the development of more efficient recycling technologies, for economic and environmental reasons. A new approach for recycling EPDM rubber waste has been recently introduced utilizing a solvent free activation process by addition of liquid polymers (LP). The present study investigates the influence of the content and varying types of activated rubber waste particles (RWP‐LP) in new composites. By varying the proportion of RWP‐LP in the range from 25 up to 75 v/v % information about optimized compositions of new compounds were obtained. It was found that the ratio and type of RWP‐LP induce significant differences in terms of cure characteristics, mechanical properties, crosslink density and morphology. Promising results with high potential application for the production of seal and sealing systems on the industrial scale were obtained by using up to 50 v/v % of RWP‐LP with low ethylene amount. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42097.