Fracture toughness of silica particulate‐filled epoxy composite

The relationship between the postcuring conditions and fracture toughness on three silica particulate‐filled epoxy composites was investigated. The glass transition temperature, T_g, and the fragility parameter, m, derived from the thermo‐viscoelasticity, were used to characterize the composites, which were postcured under various conditions. The glass transition temperature and fragility both depended on both of the curing conditions and the volume fraction of silica particles. The glass transition temperature increased with the postcuring time and temperature, while the fragility generally decreased as the volume fraction increased. There was no direct correlation between the glass transition temperature and fragility. The fracture toughness depended on both the glass transition temperature and fragility. The composites with a high glass transition temperature and low fragility had high fracture toughness. These results indicate that the glass transition temperature and fragility are useful parameters for estimating the fracture toughness of the silica particulate‐filled epoxy composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2261–2265, 2002     

Hygrothermal aging of rubber‐modified and mineral‐filled dicyandiamide‐cured DGEBA epoxy resin. II. Dynamic mechanical thermal analysis

The effects of hydration–dehydration cycling on the dynamic mechanical response of a rubber modified, mineral‐filled epoxy resin based on the diglycidyl ether of bisphenol A cured with dicyandiamide are reported. Samples of the resin were aged in both deionized water and 5% w/w NaCl solution at 65 °C. A dynamic mechanical thermal analyzer was used to detect the changes in the mechanical spectrum of the material induced by moisture ingress. Water absorbed at weight fractions up to 4.3% caused plasticization of the polymer matrix, and the measured decrease in the glass transition temperature could be interpreted in terms of the polymer network–diluent theory. Water absorbed at levels >4.3% weight fraction resides in microcavities formed as result of the aging process and did not further affect the dynamic mechanical response of the resin. The dynamic mechanical properties of the material were independent of the previous history of exposure to humidity. In the presence of NaCl, the microcavity growth was prevented and the amount of water absorbed did not exceed 4.1% weight fraction. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3477–3485, 2001     

Analytical modeling of tensile strength of particulate‐filled composites

Based on Christen sen and Lo's (11) three‐layer sphere model, a two‐layer built‐in model is proposed to represent particulate‐filled composites. Following Papanico‐laou and Bakos' (14) procedure for a particle embedded in an infinite matrix model and using the rule‐of‐mixtures approach, formulations estimating the tensile strength of particulate‐filled composites are developed. Unlike Fapanicolaou and Bakos' formulations, the formulations developed in the present paper can characterize the effect of particle size, particle size distribution, and particle clustering on the tensile strength of the composites. A reasonable agreement is found between the predicted tensile strength and the experimental results found in the literature. Parameters affecting the tensile strength of particulate‐filled composites are discussed via the calculated results.     

Viscoelastic properties and characterization of inorganic particulate‐filled polymer composites

To identify effects of glass bead (GB) content on the dynamic mechanical properties of filled low‐density‐polyethylene (LDPE) composites, the storage modulus, loss modulus, glass transition temperature, and mechanical damping of these composites were measured using a Du Pont dynamical mechanical analysis instrument in temperature range from ?150 to 100°C. It was found that the storage modulus increased nonlinearly with an increase of the GB volume fraction. On the basis of Eshelby's method and Mori's work, an equation describing the relationship between the relative storage modulus (E′_R) and filler volume fraction for polymeric composites was proposed, and the E′_R of LDPE/GB composites were estimated by means of this equation at temperatures of ?25, 0, and 25°C, and the calculations were compared with the experimental data, good agreement was showed between the predictions and the measured data. Furthermore, this equation was verified by the experimental from Al(OH)₃ filled EPDM composites at glassy state reported in a reference. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dynamic mechanical properties of nonstoichiometric,amine-cured epoxy resin

The dynamic mechanical properties of epoxy resins cured with nonstoichiometric amounts [37%–103% of stoichiometric composition (SC)] of diethylenetriamine at room temperature have been measured in the temperature range 85° to 300°K and correlated to structures of cured resins. The dynamic mechanical behavior changed above and below 62.5% of SC, at which network structures are formed. The intensities of γ- and β-peaks, ～150° and ～250°K, respectively, depend upon the concentration of DETA used. The processes of the γ- and β-peaks are discussed.     

Dynamic mechanical properties of agricultural residues‐filled polystyrene

Agricultural residues (cotton straw) were added as very small particles to polystyrene (PS) at different weight ratios by using a melt‐mixing technique. The dynamic mechanical tests were performed over a wide range of temperatures and frequencies by using an ARES rheometer (Rheometrics Scientific) operated in the dynamic mode. The dynamic mechanical properties in terms of the storage modulus (G′), loss modulus (G″), compliance moduli, loss tangent, and dynamic viscosity were studied and compared for PS and PS composite. The results showed that the dynamic mechanical moduli and viscosity were found to increase with the addition of cotton straw and rise further with its loading increasing. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 37–40, 2004     

Porosity,mechanical properties,and damping ratio of particulate‐filled polymer composite for precision machine tools

Particulate‐filled polymer composites (PFPC) have received a great deal of attention in the field of precision machine tools because of their excellent vibration‐alleviating property. However, applications of PFPC in the field of precision machine tools are restricted by its limited mechanical strength. The pores in PFPC are one of the key influences on its mechanical properties, such that the porosity determines the overall mechanical properties of the PFPC directly. In this paper, the relationship between porosity and mechanical properties (compressive strength, flexural strength, elasticity modulus) and damping ratio of PFPC was studied systematically. A strong correlation between the porosity and the mechanical properties and damping ratio of PFPC was found. The results show that the mechanical properties (damping ratio) of PFPC deteriorated (increased) dramatically with increasing porosity. An empirical formula was proposed for the relation between the porosity and the mechanical properties (and damping ratio) of PFPC. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44435.     

Dynamic mechanical characterization of a soy based epoxy resin system

Epoxidized allyl soyate (EAS), a novel soy based epoxy resin, has been prepared by the process of transesterfication and epoxidation of regular food grade soybean oil. Two types of crosslinking agents were employed in this study. The effects of the concentration of EAS and the type of crosslinking agent on the dynamic mechanical behavior of the soy based resin system have been investigated. The room temperature storage moduli (E′) and the glass transition temperatures (T_g) increased for the anhydride cured and decreased for the amine cured resins. The loss tangent maximum (tan δ)_max decreased for anhydride cured resins and increased for amine cured resins. The effect of frequency on the storage modulus was also studied. Master curves were constructed by the time‐temperature superpositioning technique (TTS) to predict the storage modulus at times and temperatures that are not experimentally feasible. The results indicate that soy based epoxy resins with appropriate concentrations hold great potential as a replacement for petroleum based materials in noise and vibration attenuation applications. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1772–1780, 2005     

Mechanical properties of particulate‐filler/woven‐glass‐fabric‐filled vinyl ester composites

Studies of the effect of particulate fillers on specific mechanical properties of vinyl ester epoxy (VE) reinforced with woven glass fiber composites were carried out with different filler types and particulate filler contents (1%, 3%, and 5% by weight). Two types of particulate filler were used, i.e., calcium carbonate (CC) and phenolic hollow microspheres (PHMS). The composites were prepared by using a hand lay‐up and vacuum bagging method. Woven glass fabric composites filled with particulate PHMS were observed to have better specific flexural strength and specific impact strength, as well as lower density, than those filled with particulate CC. Morphological features determined by scanning electron microscope (SEM) proved that the PHMS filler experienced good bonding in the VE matrix, a feature which contributed to the improvement in the properties of the composites. The incorporation of particulate fillers into the composites also influenced the storage modulus with a minimal effect on T_g. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Temperature dependence of the conductivity behavior of graphite nanoplatelet‐filled epoxy resin composites

In this article, epoxy/graphite nanoplatelet (GNP) conductive composites with the low percolation threshold of ～ 0.5 vol % were prepared. The effect of microstructure, particularly the spatial distribution of fillers in the matrix on the resistivity and its dependence on temperature, also was investigated. It is suggested that the high aspect ratio and good distribution of GNPs in the matrix contribute to the low threshold of the composite. The thermal–electrical behavior of the composite is also significantly influenced by the GNP content and microstructure of the composite. When the GNP content is greater than percolation threshold, a noticeable positive temperature coefficient of resistivity disappears. It is explained by the unique conductive network formed by plane contact between GNPs, which is hardly affected by the expansion of matrix during heating. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of particle size on mechanical properties of epoxy resin filled with angular-shaped silica

Effect of particle size on the mechanical properties of cured epoxy resins has been studied. Resin was filled with angular-shaped silica particles prepared by crushing fused natural raw quartz. These particles were sorted into six groups having different mean sizes ranging from 2–47 μm. Flexural and compressive moduli of the cured epoxy resin slightly decreased with decrease in the particle size of the silica, whereas tensile modulus slightly increased. Flexural and tensile strengths increased with decrease in particle size. Fractured surfaces were observed using scanning electron microscopy to clarify the initiation point of fracture.     

Curing and mechanical characterization of a soy‐based epoxy resin system

A potentially inexpensive alternative epoxy resin system based on soybean oil has been developed for polymer composite applications. Epoxidized methyl soyate (EMS) and epoxidized allyl soyate (EAS) have been synthesized at the University of Missouri–Rolla. These materials consist of mixtures of epoxidized fatty acid esters. The epoxidized soy‐based resins provide better intermolecular crosslinking and yield materials that are stronger than materials obtained with commercially available epoxidized soybean oil (ESO). The curing behavior and glass transition have been monitored with differential scanning calorimetry. Neat resin test samples have been fabricated from resin systems containing various amounts of EMS, EAS, and ESO. Standardized tests have shown that the addition of EAS enhances the tensile and flexural properties of the base epoxy resin system. Therefore, epoxidized soy ester additives hold great potential for environmentally friendly and lower cost raw materials for the fabrication of epoxy composites for structural applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3513–3518, 2004     

Effect of hyperbranched epoxy resin on mechanical properties of short carbon fiber‐reinforced epoxy composites

Short carbon fiber‐reinforced composites (SCFRCs) have attracted increasing attention owing to their comprehensive performance and easy processing route. However, the imperfect interfacial adhesion and serious stress concentration at the fiber/matrix interface have hampered their engineering application. In this article, we first report the preparation of SCFRC modified by a low‐viscosity liquid hyperbranched epoxy resin (Hyper E102). We then investigated the effect of Hyper E102 content on thermal and mechanical properties. The results show that the overall performance of the SCFRC first increases and then decreases with the increasing content of Hyper E102. With the incorporation of 12 phr Hyper E102, the tensile strength, fracture toughness, notched, and unnotched impact strength of SCFRC were increased by 16.7, 74.9, 95.3, and 194.5%, respectively. The toughening and reinforcing mechanisms were attributed to the following three aspects. First, the Hyper E102 improves the impregnation property of epoxy matrix against fibers, which helps form a better interfacial adhesion. Second, the incorporation of Hyper E102 reduces the internal stress level and stress concentration of the SCFRC. Finally, the critical crack length inside the SCFRC can be remarkably increased with the incorporation of Hyper E102, which can enhance the damage tolerance of a composite. POLYM. COMPOS., 37:2727–2733, 2016. © 2015 Society of Plastics Engineers     

Dynamic mechanical analysis of rubber toughened epoxy resins

Dynamic mechanical analysis (DMA) was used to characterize cured epoxy resin formulations from ?150°C to temperatures above their α transitions. The resins were aromatic amine and aliphatic amine cured and were modified with carboxylterminated acrylonitrile-butadiene (CTBN) rubbers to improve their toughness, A DuPont 981 dynamic mechanical analyzer was used to measure the modulus and mechanical loss factor (tan δ) of the samples. Changes in the α and β transitions in the scan of tan δ as a function of temperature were related to changes in the formulation. Relations were also sought between changes in the DMA data and fracture and impact toughness of the cured formulations obtained using an instrumented impact test. Impact tests were performed at ?196°C and at room temperature. Results indicate that fracture toughness and the dynamic mechanical properties are affected by the amount of rubber, the compatibility of the rubber and epoxy, and changes in the curing agent stoichiometry.     

联苯型液晶聚氨酯/环氧体系的动态力学性能

采用动态热力学分析方法(DMA),研究了联苯液晶聚氨酯(DLCP)/环氧树脂(E-51)固化体系的储能模量、损耗模量和力学损耗因子随温度的变化情况。在玻璃化转变温度(Tg)下,通过改变振动频率求出链段运动的活化能并探讨聚合物分子链段的运动情况。结果表明:DLCP可降低材料的内耗,提高材料的Tg。加入质量分数5%的DLCP,复合材料的储能模量可达2 700 MPa,Tg比纯树脂提高10～30℃。     

Dynamic‐mechanical analysis of MWNTs‐filled PC/ABS blends

In a systematic manner, the roles of MWNTs as filler and styrene acrylonitrile copolymer‐graft‐maleic anhydride (SAN‐MA) as compatibilizer, individually and together, on dynamic‐mechanical behavior of polycarbonate (PC)‐rich/acrylonitrile butadiene styrene terpolymer (ABS) blend were studied. The investigations were performed using small‐scale mixing in a one‐step procedure with a fixed MWNTs content of 0.75 wt% and a blend composition of PC/ABS = 70/30 w/w. PC/SAN blends and nanocomposites as simpler model system for PC/ABS were also studied to reveal the role of the rubbery polybutadiene (PB) fraction. It is found that the tendency of MWNTs to localize within the PC component in compatibilized PC/ABS was lower than in compatibilized PC/SAN blends. Dynamic mechanical analysis (DMA) revealed the dual role of SAN‐MA as blend compatibilizer and also promoter of MWNTs migration towards PC, where SAN‐MA to MWNTs weight ratio varied between 1 and 4. At the compatibilizer/MWNTs weight ratio of 1, MWNTs localized in PC component of the blends whereas increasing the compatibilizer/MWNTs ratio to 4 led to migration of MWNTs toward SAN or ABS component. In DMA studies, loss modulus normalization of the nanocomposites revealed the coexistence of mobilized and immobilized regions within the nanocomposite structure, as a result of MWNTs and compatibilizer loading. POLYM. ENG. SCI., 54:2696–2706, 2014. © 2014 Society of Plastics Engineers     

Indentation responses of a graded zirconium phosphate–filled epoxy resin

The effects of load and time on the Vickers indentation responses of a graded zirconium phosphate (ZP)–filled epoxy resin are described. The hardness of this material is dependent on the concentration of ZP dispersed within the epoxy matrix. In the region poor in ZP, the hardness response is independent of load. In contrast, the hardness response in the region rich in ZP is profoundly load‐dependent as a combined result of particle agglomeration and an indentation‐size effect. When compared with the ZP‐rich‐epoxy, the ZP‐poor epoxy exhibits a larger creep and a more pronounced elastic recovery in the Vickers impression. The nature and degree of deformation in the vicinity of Vickers contacts are also studied. During indentation the ZP‐rich epoxy exhibits no contact‐induced cracks but displays microscale plasticity, which can be associated with intergrain sliding, debonding, and grain push‐out. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 931–935, 2001     

Novel adamantane‐containing epoxy resin

A novel adamantane‐containing epoxy resin diglycidyl ether of bisphenol‐adamantane (DGEBAda) was successfully synthesized from 1,3‐bis(4‐hydroxyphenyl)adamantane by a one‐step method. The proposed structure of the epoxy resin was confirmed with Fourier transform infrared, ¹H‐NMR, gel permeation chromatography, and epoxy equivalent weight titration. The synthesized adamantane‐containing epoxy resin was cured with 4,4′‐diaminodiphenyl sulfone (DDS) and dicyandiamide (DICY). The thermal properties of the DDS‐cured epoxy were investigated with differential scanning calorimetry and thermogravimetric analysis (TGA). The dielectric properties of the DICY‐cured epoxy were determined from its dielectric spectrum. The obtained results were compared with those of commercially available diglycidyl ether of bisphenol A (DGEBA), a tetramethyl biphenol (TMBP)/epoxy system, and some other associated epoxy resins. According to the measured values, the glass‐transition temperature of the DGEBAda/DDS system (223°C) was higher than that of the DGEBA/DDS system and close to that of the TMBP/DDS system. TGA results showed that the DGEBAda/DDS system had a higher char yield (25.02%) and integral procedure decomposition temperature (850.7°C); however, the 5 wt % degradation temperature was lower than that of DDS‐cured DGEBA and TMBP. Moreover, DGEBAda/DDS had reduced moisture absorption and lower dielectric properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Investigation on mechanical and thermo‐mechanical properties of granite powder filled treated jute fiber reinforced epoxy composite

In the present study, two sets of jute epoxy composites are fabricated by varying first fiber loading from 10 to 50 wt% at an interval of 10 wt% and then granite powder incorporated from 0 to 24 wt% in an interval of 8 wt% in the composites. The initial study is to prepare polymeric composites for wind turbine blade application and study the following physical to thermo‐mechanical properties including fracture toughness of the composites. The void content of the unfilled composites show in decreasing order (from 6.37 to 3.07%) with the increasing in fiber loading which satisfied well with the increasing in tensile strength from 28.33 to 34.2 MPa and flexural strength from 44.2 to 97.8 MPa, respectively. As far as particulate filled composites the void content shows reverse in trend (from 2.99% to 9.68%) with the increasing in filler content and which justifies the mechanical properties i.e tensile strength decreases from 33.72 to 32.27 MPa and similarly in case of flexural strength also. Whereas, hardness shows a unique behavior both in fiber reinforced and particulate filled composites in an increasing order from 29 to 44 Hv, respectively. Fracture toughness is observed to be constant for all considered crack lengths however, its value significantly improved with both type of reinforcement. The dynamic mechanical analysis shows positive effect of both the reinforcement for mechanical performance under cyclic stresses. Finally, Cole–Cole plot is drawn from the dynamic mechanical analysis results to verify the homogeneity of the composites. POLYM. COMPOS., 38:736–748, 2017. © 2015 Society of Plastics Engineers     

Influence of network chain orientation on the mechanical property of epoxy resin filled with silica particles

When tensile stress was applied to epoxy resin filled with silica particles, we expected that the stress concentration would occur in the epoxy matrix near the interface between the matrix and the silica particles. We investigated the plastic deformation of the network chains near the interface, which was quantitatively evaluated using a polarized microscope FTIR technique. A biphenol‐type epoxy resin, which has a mesogenic group in the backbone moiety, was used as the matrix resin. As a result, reorientation of the network chains along the direction of the tensile stress near the interface with the silica particles was observed. Especially when the silica/matrix interface has good bonding properties, the reorientation of the network chains was observed at a larger area around the silica particles. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 787–794, 2003