Effects of rosin‐type clarifying agent on the crystallization and compatibility of polypropylene and low density polyethylene

In this article, the influence of rosin‐type clarifying agent Nu‐(K + Na) and low density polyethylene (LDPE) on the crystallization process of polypropylene (PP) from the melt state was studied by differential scanning calorimeter and polarization microscope, and the effect of rosin‐type clarifying agent Nu‐(K + Na) on the compatibility of PP and LDPE was also investigated by dynamic mechanical analysis and scanning electron microscope. It was found that Nu‐(K + Na) decreased the fold surface energy and promoted the nucleation and crystallization of PP. With the cooperation of LDPE and Nu‐(K + Na) in PP, the chain fold free energy of PP was further decreased substantially, the crystallization rate of PP was increased more markedly, and the spherulites of PP became much smaller and dispersed more uniformly. At the same time, Nu‐(K + Na) improved the compatibility of PP and LDPE, and the LDPE was dispersed in PP more uniformly. Thus, the light scattering originating from the spherulites of PP and the LDPE disperse phase was reduced to great extent, and the transparency of PP was improved evidently. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1568–1575, 2006     

Effects of rosin‐type nucleating agent on polypropylene crystallization

In this investigation the effects of a rosin‐type nucleating agent, which was prepared from cocrystallizing of dehydroabietic acid and Na‐dehydroabietate, on polypropylene (PP) crystallization were studied. The results of differential scanning calorimetry and X‐ray diffraction proved that a cocrystal of dehydroabietic acid and Na‐dehydroabietate was formed. The lower melting point of the cocrystal caused it to be uniformly dispersed in PP. When cocrystals were added as nucleating agent, the mechanical properties, heat distortion temperature, and crystallization temperatures of PP were obviously improved, and the size of spherulites was also decreased. This proved that the cocrystals of dehydroabietic acid and Na‐dehydroabietate could act as an effective nucleating agent for PP. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1069–1073, 2002     

Crystallization kinetics of low‐density polyethylene and polypropylene melt‐blended with a low‐Tg tin‐based phosphate glass

The nonisothermal and isothermal crystallizations of low‐density polyethylene (LDPE) and polypropylene (PP) in phosphate glass (Pglass)–polymer hybrid blends were studied through differential scanning calorimetry (DSC). As the Pglass volume fraction was increased, the percentage crystallinity decreased. The half‐time for crystallization decreased as the propagation rate constant rose, for both of the polymer matrices, with increasing Pglass concentrations. The Pglass was observed to be a nucleating agent for formation of two‐ or three‐dimensional spherulites in the hybrids. Tensile modulus improved for both of the Pglass–polymer hybrids up to 40% Pglass, but the energy to break decreased. Tensile strength changed slightly with the addition of Pglass to the LDPE matrix, exhibiting a larger value than that of pure LDPE at 30%. The tensile strength decreased as more Pglass was added to the PP matrix. The observed differences between tensile properties of the Pglass–PP and Pglass–LDPE hybrids at identical Pglass volume concentration were found to be consistent with that of the crystallization behavior of the hybrids. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3445–3456, 2003     

Effect of zeolite 5A on the crystalline behavior of polypropylene (PP) in PP/β‐nucleating agent system

The effect of zeolite 5A on the crystalline behavior of polypropylene (PP) in PP/β‐nucleating agent system was investigated with X‐ray diffractometer (XRD), differential scanning calorimeter (DSC), and polarized light microscope (PLM) in this study. Zeolite 5A has less effect on crystalline phase of PP/β‐nucleating agent than does n‐CaCO₃, which is ascribed to the stronger surficial polarity and better dispersibility of zeolite 5A. The data of DSC indicated that the crystallization peak temperature of PP increases by 8.3°C in the presence of zeolite 5A, and n‐CaCO₃ increases 5.7°C in PP/TMB‐5 system, relative to pure PP. And the initial crystallization temperature (T_c0) and the relative crystallinity (X_c) of PP is much more dramatically raised in the presence of zeolite 5A than CaCO₃. The efficiency of zeolite 5A in reducing the spherulites size of PP was seen clearly from the PLM photographs. The mechanical testing results showed that the flexural strength and impact strength of PP/β‐nucleating agent system increased in the presence of zeolite 5A. POLYM. COMPOS., 2008. © Society of Plastics Engineers     

Crystallization behavior and mechanical properties of polypropylene copolymer by in situ copolymerization with a nucleating agent and/or nano‐calcium carbonate

The crystallization behavior of polypropylene (PP) copolymer obtained by in situ reactor copolymerization with or without a nucleating agent and/or nano‐CaCO₃ particles was investigated both by thermal analysis and by polarized light microscopy. The Avrami model is successfully used to describe the crystallization kinetics of the studied copolymer. The results of the investigation show that a dramatic decrease of the half‐time of crystallization t_1/2, as well as a significant increase of the overall crystallization rate, are observed in the presence of the nucleating agent. These effects are further promoted in the presence of the nano‐CaCO₃ particles. The incorporation of the nucleating agent and nano‐CaCO₃ particles into PP copolymer remarkably improved the mechanical properties and heat distortion temperature. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 431–438, 2004     

Variation of non‐isothermal crystallization behavior of isotactic polypropylene with varying β‐nucleating agent content

The non‐isothermal crystallization behavior, the crystallization kinetics, the crystallization activation energy and the morphology of isotactic polypropylene (iPP) with varying content of β‐nucleating agent were investigated using differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The DSC results showed that the Avrami equation modified by Jeziorny and a method developed by Mo and co‐workers could be successfully used to describe the non‐isothermal crystallization process of the nucleated iPPs. The values of n showed that the non‐isothermal crystallization of α‐ and β‐nucleated iPPs corresponded to a tridimensional growth with homogeneous and heterogeneous nucleation, respectively. The values of crystallization rate constant showed that the rate of crystallization decreased for iPPs with the addition of β‐nucleating agent. The crystallization activation energy increased with a small amount (less than 0.1 wt%) of β‐nucleating agent and decreased with higher concentration (more than 0.1 wt%). The changes of crystallization rate, crystallization time and crystallization activation energy of iPPs with varying contents of β‐nucleating agent were mainly determined by the ratio of the content of α‐ and β‐phase in iPP (α‐PP and β‐PP) from the DSC investigation, and the large size and many intercrossing lamellae between boundaries of β‐spherulites for iPPs with small amounts of β‐nucleating agent and the small size and few intercrossing bands among the boundaries of β‐spherulites for iPPs with large amounts of β‐nucleating agent from the SEM examination. Copyright © 2010 Society of Chemical Industry     

Nucleation effect of inclusion complexes with different polyolefin as guest molecules on the crystallization of polypropylene

The γ‐cyclodextrin (γ‐CD) inclusion complexes (ICs) with four kinds of polyolefin (PO) as guest molecules were prepared. The crystallization behavior of isotactic polypropylene (iPP) blended with the γ‐CD and γ‐CD–PO ICs was investigated by differential scanning calorimetry, polarized optical microscopy, and light scattering. The iPP blended with the ICs was found to exhibit higher crystallization temperature (T_C), smaller spherulites, and faster crystallization rate than those of neat iPP, indicating that the ICs play a role of nucleating agent on the crystallization of iPP and induce accelerated crystallization. The IC with PO having higher T_C as guest molecules showed higher nucleation effect than the IC with PO having lower T_C as guest molecules. The results suggest that the nucleation effect of these ICs was affected by the kinds of the guest molecules. The higher T_C guest molecules could result in higher nucleation effect. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of La3+‐containing additive on crystalline characteristics of isotactic polypropylene

The influence of a mixed additive of lanthanum stearate and stearic acid on the crystalline characteristics of isotactic polypropylene (iPP) has been investigated. The results of the wide‐angle X‐ray diffraction (WAXD) measurements and the melting behaviour examination by differential scanning calorimetry (DSC) show that the additive might induce a high proportion of β‐form and act as a β‐form nucleating agent. The relative content of β‐form estimated by WAXD is 33.1% in a PP containing 2.5% (by weight) of the additive. Isothermal crystallization at 130 °C, examined by DSC, reveals that the additive considerably accelerates the overall rate of crystallization: the half crystallization period t_1/2, decreases from 11.7 min for pure PP to 7.3 min for PP containing 2.5% of the additive. However, the additive has no obvious influence on the nucleation mechanism and crystal growth mode. Polarized light microscopy (POM) examinations indicate that the addition of the additive to PP causes spherulites to become much finer. © 2003 Society of Chemical Industry     

Nonisothermal crystallization kinetics of linear bimodal–polyethylene (LBPE) and LBPE/low‐density polyethylene blends

Nonisothermal crystallization kinetics of linear bimodal–polyethylene (LBPE) and the blends of LBPE/low‐density polyethylene (LDPE) were studied using DSC at various scanning rates. The Avrami analysis modified by Jeziorny and a method developed by Mo were employed to describe the nonisothermal crystallization process of LBPE and LBPE/LDPE blends. The theory of Ozawa was also used to analyze the LBPE DSC data. Kinetic parameters such as, for example, the Avrami exponent (n), the kinetic crystallization rate constant (Z_c), the crystallization peak temperature (T_p), and the half‐time of crystallization (t_1/2) were determined at various scanning rates. The appearance of double melting peaks and double crystallization peaks in the heating and cooling DSC curves of LBPE/LDPE blends indicated that LBPE and LDPE could crystallize, respectively. As a result of these studies, the Z_c of LBPE increases with the increase of cooling rates and the T_p of LBPE for LBPE/LDPE blends first increases with increasing LBPE content in the blends and reaches its maximum, then decreases as the LBPE content further increases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2431–2437, 2003     

Influence of the amount of salts of rosin acid on the nonisothermal crystallization,morphology, and properties of isotactic polypropylene

The nonisothermal crystallization of Isotactic polypropylene (iPP) containing different concentration of nucleating agent potassium dehydroabietate (DHAA‐K) or sodium dehydroabietate (DHAA‐Na) at the cooling rate of 10°C/min was investigated using differential scanning calorimetry (DSC) together with Jeziorny's method. It was found that the temperature at which the maximum rate of crystallization occurred shifted to a higher region by about 13.7–16.9°C, and the rate of crystallization became faster for iPP with DHAA‐K (PPK) or DHAA‐Na (PPNa) in comparison to the virgin iPP. Avrami exponent for virgin PP, PPK, and PPNa was about 3.1, 2.2, and 2.2, respectively, suggesting the change of the crystal growth mechanism of iPP with the addition of the nucleating agents. The morphology of iPP with and without nucleating agent examined by a cross polarized light microscope indicated that the size of spherulites marginally decreased, which then remained stable with the increase of the concentration of DHAA‐K or DHAA‐Na. The measurements of the optical and mechanical properties of iPP showed that the transparency, gloss, and flexural modulus increased with increasing nucleating agent before its optimal concentration. POLYM. ENG. SCI., 47:889–897, 2007. © 2007 Society of Plastics Engineers     

Isothermal crystallization behavior and melting characteristics of injection sample of nucleated polypropylene

The isothermal crystallization behavior and melting characteristics of pure polypropylene (PP) and PPs nucleated with a phosphate nucleating agent (A) and a sorbitol derivative (D) have been studied by differential scanning calorimetry (DSC). Compared with pure PP, nucleated PPs show a shorter half‐times of crystallization. Dependence of crystallization rate of nucleated PP on the crystallization temperature is stronger than that of pure PP at the higher crystallization temperature, whereas the opposite results are obtained at the lower crystallization temperature. Addition of nucleating agent shifts the temperature at the deviation from the baseline of DSC melting curve, T, and the temperature at the completion of melting, T, to higher temperatures, indicating that nucleated PPs exhibit a higher perfection of PP crystals. A shoulder peak in the high temperature range of melting peak of nucleated PP and a wider low temperature region in the melting peak of pure PP are observed. Obviously, PP and nucleated PPs form different distribution of crystal perfection in the isothermal crystallization process. According to the half‐time of crystallization, nucleating agent A is more effective than D. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2547–2553, 2000     

Effect of supercritical carbon dioxide-assisted nano-scale dispersion of nucleating agents on the crystallization behavior and properties of polypropylene

This work aims at using supercritical carbon dioxide (scCO₂) to disperse a nucleating agent, sodium 2,2-methylene-bis (4,6-di-tert-butylphenyl) phosphate, denoted as NA40, in an isotactic polypropylene (PP) on the nanometer scale and at studying the nucleating efficiency of the nano-dispersed NA40 by differential scanning calorimeter (DSC) and polarized optical microscope (POM). The Avrami equation and a model combining Avrami equation and Ozawa equation were used to describe the isothermal and non-isothermal crystallization kinetics of the nucleated PP, respectively. The results showed a consistent trend: both the isothermal crystallization rate and the non-isothermal crystallization temperature of the PP in which NA40 was dispersed under scCO₂ were higher than those of the virgin PP and the PP in which the same amount of NA40 was incorporated by a classical extruder compounding process. Moreover, the size of the spherulites and the haze of the former PP were smaller than those of the virgin PP and the latter. The trend was reversed in terms of flexural and tensile strengths.     

三种有机成核剂成核聚丙烯的非等温结晶动力学研究

采用DSC研究了聚丙烯（PP）和三种有机成核剂成核的PP在不同的降温速率下的非等温结晶动力学。用Avrami对DSC的测试结果进行了分析。结果表明,三种有机透明成核剂能显著提高PP的结晶温度和结晶速率。可以用修正Avrami方程的Jeziorny法来处理三种有机成核剂成核PP的非结晶等温结晶行为,处理结果表明：三种有机成核透明成核剂成核PP的半结晶时间减少,结晶动力学常数(Zc)增加,结晶速率增加;松香型成核剂能最快提高PP的结晶速率;同一降温速率下,三种有机成核透明剂成核PP的n值较纯PP减少,结晶成核方式发生了改变。     

Effect of nucleating agents on the crystallization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)

The effect of nucleating agents on the crystallization behavior of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was studied. A differential scanning calorimeter was used to monitor the energy of the crystallization process from the melt and melting behavior. During the crystallization process from the melt, nucleating agent led to an increase in crystallization temperature (T_c) of PHBV compared with that for plain PHBV (without nucleating agent). The melting temperature of PHBV changed little with addition of nucleating agent. However, the areas of two melting peaks changed considerably with added nucleating agent. During isothermal crystallization, dependence of the relative degree of crystallization on time was described by the Avrami equation. The addition of nucleating agent caused an increase in the overall crystallization rate of PHBV, but did not influence the mechanism of nucleation and growth of the PHB crystals. The equilibrium melting temperature of PHBV was determined as 187°C. Analysis of kinetic data according to nucleation theories showed that the increase in crystallization rate of PHBV in the composite is due to the decrease in surface energy of the extremity surface. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2145–2152, 2002     

Blends of polypropylene resins with a liquid crystalline polymer. I. Isothermal crystallization

The isothermal crystallization kinetics of blends of different polypropylene (PP) resins and a liquid crystalline polymer (LCP) after two different melting conditions (200 and 290°C) were studied by DSC and polarized light optical microscopy. The resins were a homopolymer (hPP), a random copolymer with ethylene (cPP), and a maleic anhydride grafted PP (gPP). The LCP was Vectra A950, a random copolymer made of 75 mol % of 4‐hydroxybenzoic acid and 25 mol % of 2‐hydroxy,6‐naphthoic acid. It was observed that the overall crystallization rates of all the blends after melting at 200°C were higher than those after melting at 290°C. The LCP acted as a nucleating agent for all the PP resins; however, its nucleating effect was stronger for the hPP than for the cPP and gPP resins. After both melting conditions, an increase was observed in the overall crystallization rate of the hPP and gPP resins with the increase in the amount of LCP, but not in the cPP crystallization rate. The fold surface free energy σ_e of hPP and cPP in the blends decreased, but increased in the gPP blends. Finally, all the PP resins formed transcrystallites on the LCP domain surfaces. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 916–930, 2003     

Poly(propylene)–poly(propylene)‐grafted maleic anhydride–organic montmorillonite (PP–PP‐g‐MAH–Org‐MMT) nanocomposites. II. Nonisothermal crystallization kinetics

The nonisothermal crystallization kinetics of poly(propylene) (PP), PP–organic‐montmorillonite (Org‐MMT) composite, and PP–PP‐grafted maleic anhydride (PP‐g‐MAH)–Org‐MMT nanocomposites were investigated by differential scanning calorimetry (DSC) at various cooling rates. Avrami analysis modified by Jeziorny and a method developed by Mo well‐described the nonisothermal crystallization process of these samples. The difference in the exponent n between PP and composite (either PP–Org‐MMT or PP–PP‐g‐MAH–Org‐MMT) indicated that nonisothermal kinetic crystallization corresponded to tridimensional growth with heterogeneous nucleation. The values of half‐time, Z_c; and F(T) showed that the crystallization rate increased with the increasing of cooling rates for PP and composites, but the crystallization rate of composites was faster than that of PP at a given cooling rate. The method developed by Ozawa can also be applied to describe the nonisothermal crystallization process of PP, but did not describe that of composites. Moreover, the method proposed by Kissinger was used to evaluate the activation energy of the mentioned samples. The results showed that the activation energy of PP–Org‐MMT was much greater than that of PP, but the activation energy of PP–PP‐g‐MAH–Org‐MMT was close to that of pure PP. Overall, the results indicate that the addition of Org‐MMT and PP‐g‐MAH may accelerate the overall nonisothermal crystallization process of PP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3093–3099, 2003     

Overall crystallization behavior of polypropylene–clay nanocomposites; Effect of clay content and polymer/clay compatibility on the bulk crystallization and spherulitic growth

The effect of clay nanoparticles on the overall crystallization (isothermal crystallization, spherulitic growth, and nonisothermal crystallization) behavior of polypropylene (PP) was studied by means of differential scanning calorimetry and polarized light optical microscopy. In addition, the changes produced by the compatibility between the filler and the matrix were analyzed by using more hydrophobic clays or incorporating PP grafted with maleic anhydride (PP‐g‐MA). Different models were used to predict the relative degree of crystallinity and several parameters were analyzed. A clear nucleating effect of clay nanoparticles was found on the experimental behavior (induction time, half‐crystallization time, and overall crystallization time) and also deducted from the models parameters (Avrami exponent, rate constant, nucleation activity, activation energy). The effect was also related with the matrix/clay compatibility. In addition, the polarized light optical microscopy showed that the number of spherulites increased and their size decreased when clay was incorporated, which is also an indication of the heterogeneous nucleating behavior of such particles. We also noted faster spherulitic growth and increasing K_g (the model parameter). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Experimental analysis of temperature and crystallinity profiles of wood sawdust/polypropylene composites during cooling

The temperature profiles of wood sawdust/polypropylene (PP) composite melts during cooling were experimentally investigated with a cooling jacket apparatus connected to the end of an injection‐molding machine. Real‐time melting temperature was measured with an unsheathed thermocouple array coupled with a high‐speed data‐acquisition unit. The crystallinity level of the solidified composites was evaluated with an X‐ray diffractometer. Before the crystallization temperature (T_c) was reached, the cooling rate of the melt layer near the wall was greater than that near the center. After T_c was reached, the opposite behavior was observed. Wood sawdust content did not affect the general temperature and crystallinity profiles across the duct diameter but led to more nonuniform temperature profiles across the duct diameter. The sawdust particles could act as a nucleating agent during the nucleation stage to increase T_c of the PP and as an interfering agent during the crystal growth stage to decrease the overall crystallinity level of the PP. The temperature and crystallinity profiles were not affected by the coolant flow rate. The normalized induction time changed with reduced radius (r/R, where r is the distance between the central duct to any point along the cross‐section of the duct and R is the duct radius) positions and coolant flow rate, especially for neat PP and PP composites with a low sawdust content (10 wt %). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1896–1905, 2006     

分散剂对松香型成核透明PP结晶行为和透明性的影响

用差式扫描量热仪和偏光显微镜研究了分散剂对聚丙烯（PP）和松香成核PP的非等温结晶行为,并比较了它们的透明性能。结果表明,不同的分散剂对PP和松香成核PP的结晶行为影响不一样,分散剂A和分散剂C能提高松香成核PP的结晶温度、结晶速率和结晶初始速率,能显著降低其球晶尺寸提高其透明性;而分散剂B不能提高松香成核PP的结晶速率和结晶初始速率,不能降低其球晶尺寸,对松香成核PP的透明性提高没有作用。     

Effects of rosin‐type cocrystal nucleating agents on the crystallization process and the properties of polypropylene

A new kind of rosin‐type nucleating agent for polypropylene (PP), the cocrystal of dehydroabietic acid, potassium dehydroabietate, and sodium dehydroabietate, was prepared, and the effects of the nucleating agents on the mechanical and crystallization properties of PP were also studied. The results of differential scanning calorimetry and X‐ray diffraction proved that the cocrystal of dehydroabietic acid and compound alkali dehydroabietate was formed rather than a simple blend of dehydroabietic acid and single alkali dehydroabietate. When it was added to PP, the size of the PP spherulite decreased; the mechanical properties, crystallization temperature, and transparency of PP were substantially improved. Thus, the cocrystal of dehydroabietic acid, potassium dehydroabietate, and sodium dehydroabietate acted as a more effective nucleating agent for PP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2137–2141, 2003