Copolymerization of styrene and butadiene with nickel compounds–methylaluminoxane catalysts

Copolymerization of styrene (St) and butadiene (Bd) with nickel(II) compound (NiX₂) in combination with methylaluminoxane (MAO) was investigated at the monomer feed ratio of 1:1. Copolymerization of St and Bd induced with NiX₂–MAO catalysts (X = acac, OCOC₆H₅, OCOC₁₈H₃₅, Cl, Cp) gave copolymers with high cis‐1,4 contents of Bd units. The St and cis‐1,4 units of the Bd units in the copolymer were not significantly affected by the X group of NiX₂, although the copolymer yields depended on the substituent. The copolymer yields depended on the solvent used for the copolymerization with the Ni(acac)₂–MAO catalyst; an aromatic hydrocarbon was more favourable than a non‐aromatic hydrocarbon. The effects of triphenylphosphine (TPP) and trifluoroacetic acid (TFA) on copolymerization of St and Bd with the Ni(acac)₂–MAO catalyst were seen the microstructure of Bd units in the copolymer. © 2001 Society of Chemical Industry     

Effects of 1,2‐butadiene on the anionic copolymerization of styrene and 1,3‐butadiene in the presence of polar additives

1,2‐Butadiene is shown to be a chain terminating/transferring agent in butyllithium‐initiated diene polymerization. The influence of 1,2‐butadiene on the anionic copolymerization of 1,3‐butadiene and styrene is investigated using n‐butyllithium as initiator and tetrahydrofuran or N,N,N′,N′‐tetramethylethylenediamine as polar additive. A decrease of copolymerization rate is observed on the addition of 1,2‐butadiene. On introducing 1,2‐butadiene, the number average molecular weight (M_n ) decreases and the molecular weight distribution broadens. The vinyl content of copolymer increases slightly with an increase of 1,2‐butadiene. During the copolymerization, 1,2‐butadiene in the presence of a high ratio of polar additives to n‐butyllithium greatly decreases the copolymerization rate, resulting in a lower value of M_n and a narrower molecular weight distribution than that found for a low ratio of polar additives to n‐butyllithium. This evolution can be explained by the base‐catalyzed isomerization of 1,2‐butadiene to form 1‐butylene in the presence of polar additives. With an increasing amount of 1,2‐butadiene, the vulcanized rubber exhibits an increased rolling resistance and a reduced wet skid resistance owing to the decrease of coupling efficiency. These results further indicate the activity of alkynyllithium derivatives produced by the reaction of alkyllithium and 1‐butyne is less than that of the alkyllithium. Copyright © 2007 Society of Chemical Industry     

Synthesis and characterization of polybutadiene with monotitanocene/methylaluminoxane catalyst

Butadiene was polymerized using a monotitanocene complex of η⁵‐pentamethylcyclopentadienyltribenzyloxy titanium [Cp*Ti(OBz)₃] in the presence of four types of modified methylaluminoxanes (mMAO), which contained different amounts of residual trimethylaluminum (TMA). The titanium oxidation states in Cp*Ti(OBz)₃/mMAO and Cp*Ti(OBz)₃/mMAO/triisobutylaluminum (TIBA) catalytic systems were determined by redox titration method. The effects of various oxidation states of titanium active species on butadiene polymerization were investigated. It was found that Ti(III) active species is more effective for preparing polybutadiene with high molecular weight. The addition of TIBA to the Cp*Ti(OBz)₃/mMAO system could reduce a greater number of Ti(IV) complexes to Ti(III) species and lead to significant increases of polymerization activity and molecular weight of polymer, whereas the polybutadiene microstructure was only slightly changed. On the basis of microstructure and property characterization by FTIR, ¹³C‐NMR, DSC, and WAXD, all resultant polymers were proved to be amorphous polybutadiene with mixed 1,2; cis‐1,4; and trans‐1,4 structures. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2494–2500, 2004     

Preparation and swelling properties of solution crosslinked poly(cis‐1,4‐butadiene) gels

Poly(cis‐1,4‐butadiene) (PCB) gels were prepared by the crosslinking polymerization of 4‐tert‐butylstyrene (tBS) and divinylbenzene (DVB) onto unvulcanized butadiene rubber with a solution polymerization technique with benzoyl peroxide (BPO) as an initiator. The effects of the reaction conditions, such as the amount of the solvent, the amount of DVB and tBS, and the initiator (BPO), on the equilibrium swelling ratio (Q_e) were also investigated. The highest oil absorbencies of crosslinked gels in xylene and cyclohexane were 51.35 and 32.98 g/g, respectively. A swelling kinetic equation was proposed for this system: Q_t = Q_e ? {Kt + [1/(Q_e ? Q₀)]}^?1, where Q_t is the swelling ratio at time t, Q₀ is the initial swelling ratio, and K is the swelling kinetic constant. This equation fit the experimental results quite well. The diffusion of organic solvents in PCB gels was Fickian. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2241–2245, 2003     

Binary copolymerization of 4‐methyl‐1,3‐pentadiene with styrene,butadiene and isoprene catalysed by a titanium [OSSO]‐type catalyst

Binary copolymerization of 4‐methyl‐1,3‐pentadiene (4MPD) with styrene, butadiene and isoprene promoted by the titanium complex dichloro{1,4‐dithiabutanediyl‐2,2′‐bis[4,6‐bis(2‐phenyl‐2‐propyl)phenoxy]}titanium activated by methylaluminoxane is reported. All the copolymers are obtained in a wide range of composition and the molecular weight distributions obtained from gel permeation chromatographic analysis of the copolymers are coherent with the materials being copolymeric in nature. The copolymer microstructure was fully elucidated by means of ¹H NMR and ¹³C NMR spectroscopy. Differential scanning calorimetry shows an increase of glass transition temperature (T_g) with the amount of 4MPD in the copolymers with butadiene and isoprene, while in the copolymers with styrene T_g is increased on increasing the amount of styrene. © 2016 Society of Chemical Industry     

1,2‐Polymerization of 1,3‐butadiene with Cr(acac)3‐alkylaluminum catalysts

The polymerization of butadiene (Bd) with chromium(III) acetylacetonato [Cr(acac)₃]‐trialkylaluminum (AlR₃) or methylaluminoxane (MAO) catalysts was investigated for the synthesis of 1,2‐poly(Bd). The polymerization of Bd was found to proceed with Cr(acac)₃‐AlR₃ (R‐Me, Et, i‐Bu) catalysts to give poly(Bd) with a high 1,2‐vinyl content, but highly isotactic 1,2‐poly(Bd) was not synthesized. The Cr(acac)₃‐MAO catalyst gave a polymer consisting of low 1,2 units. The effects of the Al/Cr mole ratios on the polymerization of Bd with the Cr(acac)₃‐AlR₃ catalysts were observed. With an increase of Al/Cr mole ratios, the isotactic (mm) content of the polymer increased but the 1,2‐vinyl contents decreased. The effects of the aging time and temperatures of the catalysts on the polymerization of Bd with the Cr(acac)₃‐AlR₃ catalysts were also observed, and the lower polymerization temperature and the prolonged aging time were favored to produce the 1,2‐vinyl structure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1621–1627, 2000     

Copolymerization of butadiene with styrene using a rare‐earth metal compound – dialkylmagnesium – halohydrocarbon catalytic system

Copolymerizations of butadiene (Bd) with styrene (St) were carried out with catalytic systems composed of a rare‐earth compound, Mg(n‐Bu)₂ (di‐n‐butyl magnesium) and halohydrocarbon. Of all the rare earth catalysts examined, Nd(P₅₀₇)₃–Mg(n‐Bu)₂–CHCl₃ showed a high activity in the copolymerization under certain conditions: [Bd] = [St] = 1.8 mol l^?1, [Nd] = 6.0 × 10^?3 mol l^?1, Mg/Nd = 10, Cl/Nd = 10 (molar ratio), ageing for 2 h, copolymerization at 50 °C for 6–20 h. The copolymer of butadiene and styrene obtained has a relatively high styrene content (10–30 mol%), cis‐1,4 content in butadiene unit (85–90%), and molecular weight ([η] = 0.8–1 dL g^?1). Monomer reactivity ratios were estimated to be r_Bd = 36 and r_St = 0.36 in the copolymerization. © 2002 Society of Chemical Industry     

Polymerization of 1,3‐butadiene with VO(P204)2 activated by methylaluminoxane,purified methylaluminoxane,and trimethylaluminum

The effect of different aluminum‐based cocatalysts (MAO, pMAO, and TMA) on butadiene (Bd) polymerization catalyzed by VO(P204)2 was investigated. The bimodal dependence of the polymer yield on the [MAO]/[V] molar ratio was revealed, and an highest polymer yield was achieved at a rather low [MAO]/[V] molar ratio ([MAO]/[V] = 13). The microstructures of the resulting poly(Bd)s were also significantly influenced by the ratio. In the TMA or pMAO system, the polymer yields were also very sensitive to the [Al]/[V] molar ratio. However, the microstructures of the resulting poly(Bd)s were almost independent of the ratio. In relation to the microstructures of poly(Bd)s obtained by the MAO and TMA systems at various temperatures, the 1,2‐unit contents were found to be the most abundant microstructure for both systems. In the pMAO system, the trans‐1,4‐units were the most abundant. The results of the additions of Lewis bases (THF and TPP) into Bd polyerization system comfirmed the existing of the two types of the reactions of VO(P₂₀₄)₂‐MAO catalyst and had the polymerization process controlled to some extent. The different thermal behaviors of these catalytic systems also show that multiple types of active centers were formed during the reaction between VO(P₂₀₄)₂ and MAO. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis of a new tetrafunctional monomer, 1,4‐di(2‐hydroxy‐3‐methacryloyloxypropoxy)phenol,and its copolymerization

The new aromatic tetrafunctional methacrylate monomer, 1,4‐di(2‐hydroxy‐3‐methacryloyloxypropoxy) phenol, and its application for the synthesis of porous microspheres have been presented. It was copolymerized with trimethylolpropane trimethacrylate in the presence of pore‐forming diluents mixture (chlorobenzene and 1‐decanol). The results indicate that composition of diluents mixture influence porous structure of copolymers. The porous structure of the copolymer obtained in the presence of 50% chlorobenzene was studied in detail. The results show that pore volume and the most probable pore size diameters determined for the copolymer in the dry and in the wetted states are different. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polymerization of butadiene using neodymium versatate‐based catalyst systems: preformed catalysts with SiCl4 as halide source

The ternary neodymium versatate (NdV₃)‐based catalyst system, NdV₃/SiCl₄/Al(iso‐Bu)₂H, for the stereospecific polymerization of 1,3‐butadiene (Bd) has been studied at a catalyst concentration of 0.11 mmol Nd per 100 g Bd. The effects of the concentration of SiCl₄ following in situ activation, preformed at 20 °C in the presence and absence of isoprene and the substitution of Al(iso‐Bu)₂H with AlEt₃ as alkylating agent, were established and compared to the performance of NdV₃‐based catalyst systems incorporating ethylaluminium sesquichloride (EASC), diethylaluminium chloride (DEAC) and t‐butyl chloride (t‐BuCl) as chloride sources. Comparable catalytic activity between the control catalysts based on EASC, DEAC and t‐BuCl and the studied NdV₃/SiCl₄/Al(iso‐Bu)₂H system was achieved once the optimum concentration ratios of NdV₃/SiCl₄/Al(iso‐Bu)₂H = 1:1:25 were applied in conjunction with preforming the catalyst components in the presence of isoprene for 72 h at 20 °C. Polybutadiene cis‐1,4 contents were consistently high (about 97 %) for all polymerizations. © 2000 Society of Chemical Industry     

High cis‐1,4 polyisoprene or cis‐1,4/3,4 binary polyisoprene synthesized using 2‐(benzimidazolyl)‐6‐(1‐(arylimino)ethyl)pyridine cobalt(II) dichlorides

Polyisoprene (PI) with a high content of cis‐1,4 (up to 95%) or cis‐1,4/3,4 binary structures was synthesized using a cobalt system in toluene. The cobalt system, which exhibited high activities (up to 3.50 × 10⁶ g PI (mol Co)^?1 h^?1), contained a series of 2‐(benzimidazolyl)‐6‐(1‐(arylimino)ethyl)pyridine cobalt(II) dichlorides activated with ethylaluminium sesquichloride. The nature of the ligands and the reaction conditions significantly affected both the catalytic performance of the cobalt complexes as well as the structures of the resultant PI. The stereospecific polymerization of isoprene could be tuned via changing either the co‐catalyst or solvent: for example, increased content of 3,4 PI (up to 36.6%) was achievable in heptane in the presence of diethylaluminium chloride. Sequence distribution analysis by ¹³C NMR spectroscopy indicated that most 3,4 units occurred randomly in the PI chains. © 2013 Society of Chemical Industry     

Determination of monomer reactivity ratios in styrene/2‐ethylhexylacrylate copolymer

The monomer reactivity ratios for styrene/2‐ethylhexylacrylate in bulk at 80°C were investigated by studying the resulting copolymer composition via ¹H‐NMR. Composition results were summarized and various methods were employed to estimate the reactivity ratios including the use of the Error‐in‐Variables‐Model (EVM) approach by using the Mayo–Lewis model. The estimates of the reactivity ratios from the EVM method are found to be r_s = 0.979 and r_EHA = 0.292. The resulting copolymer has a tendency toward alternation with an azeotrope of f(styrene) = 0.972. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3368–3370, 2004     

Highly trans‐1,4‐specific polymerization of 1,3‐butadiene catalyzed by [2,6‐bis{(4S)‐ (−)‐isopropyl‐2‐oxazolin‐2‐yl}pyridine] chromium complex activated with modified methylaluminoxane

Chromium complexes with N,N,N‐tridentate ligands, LCrCl₃ (L = 2,6‐bis{(4S)‐(?)‐isopropyl‐2‐oxazolin‐2‐yl}pyridine ( 1 ), 2,2′:6′,2″‐terpyridine ( 2 ), and 4,4′,4″‐tri‐tert‐butyl‐2,2′:6′,2″‐terpyridine ( 3 )), were prepared. The structures of 1 and 2 were determined by X‐ray crystallography. Upon activation with modified methylaluminoxane (MMAO), 1 catalyzed the polymerization of 1,3‐butadiene, while 2 and 3 was inactive. The obtained poly(1,3‐butadiene) obtained with 1 ‐MMAO was found to have completely trans‐1,4 structure. The 1 ‐MMAO system also showed catalytic activity for the polymerization of isoprene to give polyisoprene with trans‐1,4 (68%) and cis‐1,4 (32%) structure. Copyright © 2011 Society of Chemical Industry     

Preparation and mechanical properties of acrylonitrile‐butadiene‐styrene copolymer/clay nanocomposites

Bis(3‐triethoxysilylpropyl) tetrasulfane (TSS) was reacted with the silanol groups of the commercially available clay, Closite®25A (C25A) to prepare TSS‐C25A, which was melt‐compounded with acrylonitrile‐butadiene‐styrene copolymer (ABS). The tetra sulfide groups of TSS‐C25A may chemically react with the vinyl groups of ABS to enhance the interaction between the clay and ABS. The ABS/clay composites exhibited much higher tensile strength and elongation at break than the neat ABS. Especially the elongation at break of ABS/TSS‐C25A composite was 5 times higher than that of neat ABS. The X‐ray diffraction patterns of the clay showed that the d₀₀₁ basal spacing was enlarged from 1.89 nm to 2.71–2.86 nm as a result of the compounding with ABS. According to the thermogravimetric analysis, the thermal decomposition of the composite took place at a slightly higher temperature than that of neat ABS. Intercalated/exfoliated coexisting structures were observed by transmission electron microscopy for the ABS/clay composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of nano‐CaCO3/acrylonitrile‐butadiene‐styrene composites

CaCO₃/acrylonitrile‐butadiene‐styrene (ABS) and CaCO₃/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO₃ particles in ABS matrix were investigated. The results showed that in CaCO₃/EVA/ABS nanocomposites, CaCO₃ nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO₃ loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO₃ nanoparticles. The microstructure of neat ABS, CaCO₃/ABS nanocomposites, and CaCO₃/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO₃ nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO₃/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO₃ particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Toughening of polypropylene with styrene/ethylene‐butylene/styrene tri‐block copolymer: Effects of reactive and nonreactive compatibilization

The effects of compatibilization on the toughening of polypropylene (PP) by melt blending with styrene/ethylene‐butylene/styrene tri‐block copolymer (SEBS) in a twin‐screw extruder were investigated. The compatibilizers used were SEBS functionalized with maleic anhydride (SEBS‐g‐MA), PP functionalized with acrylic acid (PP‐g‐AA), and bifunctional compound p‐phenylenediamine (PPD). The effects of the compatibilization were evaluated through the mechanical properties as well as through the determination of the phase morphology of the blends by scanning electron microscopy. Reactive compatibilized blends show up to a 30‐fold increase in impact strength compared with neat PP; likely the result of the reaction of the bifunctional compound (PPD) with the acid acrylic and maleic anhydride groups, this increase in strength rendered both morphological and mechanical stability to these blends. The addition of PPD to the blends significantly changed their phase morphologies, leading to larger average diameters of the dispersed particles, probably as a result of the morphological stabilization at the initial processing steps during extrusion, with the occurrence of chemical reactions. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3466–3479, 2002     

Styrene/substituted styrene copolymerization by Ph2Zn–metallocene–MAO systems: homo‐ and copolymerization of p‐methoxystyrene with styrene

BACKGROUND: The present work is part of a general study regarding the homo‐ and copolymerization of styrene using diphenylzinc–additive initiator systems, with the aim of improving the properties of commercial atactic polystyrene. The study is focused on syndiotactic polystyrene and/or copolymers of styrene (S) with substituted styrene, styrene derivatives or various α‐olefins. This research has been ongoing over the last 15 years. RESULTS: The reported experiments show that binary metallocene–methylaluminoxane (MAO) and ternary Ph₂Zn–metallocene–MAO, depending on the metallocene employed, are capable of inducing both homo‐ and copolymerization of styrene and p‐methoxystyrene (p‐MeOS). The results indicate that for a styrene/p‐MeOS mole ratio with p‐MeOS > 25% the product obtained has only a minor incorporation of styrene units. The efficiency of the metallocenes studied follows the order bis(n‐butylcyclopentadienyl)titanium dichloride ((n‐BuCp)₂TiCl₂) > indenyltitanium trichloride (IndTiCl₃) > Cp₂TiCl₂. CONCLUSION: Metallocenes (n‐BuCp)₂TiCl₂, Cp₂TiCl₂ and IndTiCl₃ in binary systems combined with MAO, as well as in ternary systems combined with Ph₂Zn and MAO, induce the homopolymerization of p‐MeOS and its copolymerization with styrene. The styrene/p‐MeOS copolymer obtained was enriched in p‐MeOS with respect to the initial feed, in agreement with the I+ inductive effect of the methoxy group in the para position of styrene. As already reported, the role of Ph₂Zn was nullified by its complexation with the p‐MeOS comonomer. Copyright © 2008 Society of Chemical Industry     

Gas phase polymerization of 1,3‐butadiene with supported neodymium‐based catalyst: Investigation of molecular weight

The gas phase polymerization of 1,3‐butadiene (Bd), with supported catalyst Nd(naph)₃/Al₂Et₃Cl₃/Al(i‐Bu)₃ or/and Al(i‐Bu)₂H, was investigated. The polymerization of Bd with neodymium‐based catalysts yielded cis‐1,4 (97.2–98.9%) polybutadiene with controllable molecular weight (MW varying from 40 to 80 × 10⁴ g mol^?1). The effects of reaction temperature, reaction time, Nd(naph)₃/Al(i‐Bu)₃ molar ratio, and cocatalyst component on the catalytic activity and molecular weight of polymers were examined. It was found that there are two kinds of active sites in the catalyst system, which mainly influenced the MW and molecular weight distribution of polybutadiene. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1945–1949, 2004     

Radiation‐induced graft copolymerization of 2‐vinylpyridine and styrene onto isotactic polypropylene fiber

Isotactic polypropylene fiber (IPP) was graft‐copolymerized using 2‐vinyl pyridine (2‐VP) and styrene (sty) as the monomers by the mutual irradiation method in air. The percentage of grafting was determined as a function of various reaction parameters and it was found that the maximum grafting of 2‐VP (114%) and sty (76%) was obtained at an optimum dose of 1.08 × 10⁴ and 0.64 × 10⁴ Gy using 1.8 × 10⁻² mol of 2‐VP and 4.3 × 10⁻² mol of sty, respectively. The graft copolymers were characterized by differential scanning calorimetric analysis and isolation of the grafted chains from the grafted iPP samples. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2959–2969, 1999     

Fire performance and mechanical properties of acrylonitrile‐butadiene‐styrene copolymer/modified expandable graphite composites

The fire performance and mechanical properties of an acrylonitrile‐butadiene‐styrene (ABS) copolymer compounded with different expandable graphites (EG) and fire retardants were studied by using the limiting oxygen index test, the UL‐94 test, a mechanical test, and a thermogravimetric analysis. The ground EG treated with phosphoric acid and silane could have the great increase of the volume expansion ratio. The addition of the treated EG in ABS significantly enhances the fire performance but decreases the impact strength of ABS. ABS with the treated EG has a much higher impact strength than with the as‐received EG because of the smaller particle size of the treated EG and the better adhesion between the ABS and the treated EG. The addition of modified ammonium polyphosphate or decabromodiphenyl oxide/antimony trioxide can considerably improve the fire performance of ABS/treated EG composites because of a synergistic effect. The V‐0 grade (UL‐94) ABS composite with the limiting oxygen index of 32.5 can be obtained by adding small amounts of the treated EG and modified ammonium polyphosphate into ABS. Thermogravimetric analysis results indicate that the initial vapor release temperatures and the weight loss rates of ABS/EG composites are closely related to their fire performance and affected by the fire retardant used. Copyright © 2011 John Wiley & Sons, Ltd.