Synthesis and thermotropic liquid‐crystalline behavior of novel main‐chain poly(aryl ether ketones)

Novel aromatic poly(ether ketones) containing bulky lateral groups were synthesized via nucleophilic substitution reactions of 4,4′‐biphenol and (4‐chloro‐3‐trifluoromethyl)phenylhydroquinone (CF‐PH) with 1,4‐bis(p‐fluorobenzoyl)benzene. The copolymers were characterized by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, and polarized light microscopy observation. Thermotropic liquid‐crystalline behavior was observed in the copolymers containing 40, 50, 60, and 70 mol % CF‐PH. The crystalline–liquid‐crystalline transition [melting temperature (T_m)] and the liquid‐crystalline–isotropic phase transition appeared in the DSC thermograms, whereas the biphenol‐based homopolymer had only a melting transition. The novel poly(aryl ether ketones) had glass‐transition temperatures that ranged from 143 to 151°C and lower T_m's that ranged from 279 to 291°C, due to the copolymerization. The polymers showed high thermal stability, and some exhibited a large range in mesophase stability. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1347–1350, 2003     

Characterization of the skin orientation of thermotropic liquid‐crystalline copolyester moldings with near‐edge X‐ray absorption fine structure

The process of injection‐molding net‐shape parts from thermotropic liquid‐crystalline polymers results in a skin‐core macrostructure. The underlying orientation in the core and the skin may differ both in magnitude and direction. A combination of near‐edge X‐ray absorption fine structure (NEXAFS) spectroscopy and two‐dimensional wide‐angle X‐ray scattering (2D WAXS) in transmission was used to characterize the orientation in injection‐molded plaques fabricated from thermotropic liquid‐crystalline copolyesters based on either 4,4′‐dihydroxy‐α‐methylstilbene or 6‐hydroxy‐2‐naphthoic acid/6‐hydroxybenzoic acid. NEXAFS is presented as a noninvasive in situ means of determining surface layer orientation that samples to a depth of as little as 2 nm and does not require slicing or ultramicrotoming of the samples. The effects of various processing conditions on the surface orientation in the region of the centerline of square injection‐molded plaques are presented and discussed. Comparisons are made between orientation parameters obtained by 2D WAXS in transmission, which is dominated by the microstructure in the core, and the NEXAFS technique. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2473–2480, 2005     

Improvement of adhesion and long‐term adhesive reliability of liquid crystalline polyester film by plasma treatment

Surface modification of thermotropic liquid crystalline aromatic polyester (LCP) films was examined by low‐pressure plasma treatment to improve initial adhesion and long‐term adhesive reliability between the LCP film and an epoxy bonding sheet for printed circuit boards. Plasma irradiation was carried out in various plasma gases with different plasma modes as reactive‐ion‐etching (RIE), direct‐plasma (DP) with pressures ranging from 4.0 to 26.6 Pa. Although the initial adhesion of the DP‐treated film increased, the long‐term adhesive reliability estimated by pressure cooker test (PCT) decreased with decreasing the plasma gas pressure in every gas. The higher concentration of the generated polar groups such as phenolic hydroxyl group and carboxyl group enhanced the initial adhesion by the increase in the chemical interaction; however, it damaged the long‐term adhesive reliability due to the acceleration of the penetration of water molecules into the interface. The large surface roughness was effective to enhance the initial adhesion and the long‐term adhesive reliability. The RIE‐treatment generated the polar groups and the larger surface roughness than the DP‐treatment. The RIE‐treatment in the O₂ atmosphere at the gas pressure of 13.3 Pa was the best plasma condition for both the initial adhesion and the long‐term adhesive reliability. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Influence of the monomer feeding sequence on the structure and properties of thermotropic liquid‐crystalline poly(ester imide)s

A series of poly(ester imide)s mainly derived from N,N′‐hexane‐1,6‐diylbistrimellitimides, 4,4′‐dihydroxybenzophenone, and p‐hydroxybenzoic acid were synthesized by a direct polycondensation method in benzenesulfonyl chloride, N,N′‐dimethylformamide, and pyridine with different monomer feeding sequences. The molecular structures and properties of the resultant poly(ester imide)s were characterized with NMR, IR spectrometry, polarized light microscopy, wide‐angle X‐ray diffraction, differential scanning calorimetry, and thermogravimetric analysis. The results showed that the monomer feeding sequences had a great effect on the sequential structure of the molecular chains of the copolymers and consequently on their liquid‐crystalline (LC) properties, fiber‐forming capability, and other properties. Thus, it is probable that one could obtain an LC poly(ester imide) with given properties by controlling the monomer feeding sequence during the polycondensation process. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Kinetics of thermal degradation of thermotropic poly(p‐oxybenzoate‐co‐ethylene‐2,6‐naphthalate) by single heating rate methods

The kinetics of thermal degradation of thermotropic liquid crystalline poly(p‐oxybenzoate‐co‐ethylene‐2,6‐naphthalate) (PHB/PEN) with the monomer ratio of 60 : 40 and PEN in nitrogen was studied by dynamic thermogravimetry (TG). The kinetic parameters, including the activation energy E_a, the reaction order n, and the frequency factor ln(Z) of the degradation reaction for PHB/PEN (60 : 40) and PEN were analyzed by the single heating rate methods of Friedman and Chang. The effects of the heating rate and the calculating method on the thermostable and degradation kinetic parameters are systematically discussed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91:3915–3920, 2004     

Thermal decomposition kinetics of thermotropic poly(oxybenzoate‐co‐trimethylene terephthalate)

A new kind of thermotropic liquid crystalline, poly(oxybenzoate‐co‐trimethylene terephthalate), was prepared from p‐hydroxybenzoic acid (B) and poly(trimethylene terephthalate) (PTT or T) by melting polycondensation. The monomer ratio of B to T is 60:40. The dynamic thermogravimetric kinetics of the copolymer B/T (60:40) and PTT in nitrogen were analyzed by four single heating rate techniques and two multiple heating rate techniques. The effects of the heating rate and the calculating technique on the thermostable and degradation kinetic parameters of the B/T copolymer and PTT are systematically discussed. The four single heating rate techniques used in this work include Friedman, Freeman‐Carroll, Chang, and the second Kissinger techniques, whereas the two multiple heating rate techniques are the first Kissinger and Flynn‐Wall techniques. Additionally, the isothermal thermogravimetric kinetics of B/T (60:40) in nitrogen were investigated by the Flynn technique. The activation energy, the order, and the frequency factor of the degradation reaction for B/T (60:40) copolymer are determined to be 185 kJ/mol, 1.8, and 7.14 × 10¹³ min⁻¹, respectively. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2025–2036, 2000     

Synthesis and liquid‐crystalline properties of poly(4‐vinylpyridinium) bromides N‐substituted with dialkyloxyterphenyl groups

Poly(4‐vinylpyridine)s (P4VPs) fully and partially quaternized with dialkyloxyterphenyl groups were synthesized and characterized. These new polymers developed both liquid‐crystalline (LC) properties and a light emission (luminescence) in the blue region. The mesomorphic behavior of the polymers was initially characterized by differential scanning calorimetry and polarizing optical microscopy and was further corroborated by X‐ray diffraction analyses. The X‐ray diffraction patterns showed in the low‐angles region several equidistant diffraction peaks (d₀₀₁, d₀₀₂, d₀₀₃, …) and in the wide‐angles region a broad peak typical of nonordered mesophases. From d₀₀₁ and the length of the monomers, we deduced that the molecular arrangement in the mesophase corresponded to a double‐layered stacking of molecules with mesogens tilted with respect to the smectic plane and the backbones sandwiched between. In this arrangement, the different parts of mesogens are segregated from one another in layered domains. The longer smectic periods observed for copolymers indicated that the nonsubstituted pyridine cycles were sandwiched between two smectic layers. The emission spectra of these polymers were characterized by a broad signal centered at 365 nm. The combination of LC properties with luminescence in the polymers is interesting for the preparation of thin films with aligned emitters, particularly for linearly polarized light emission. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Thermotropic liquid‐crystalline polymers: Synthesis,characterization, and properties of poly(azomethine esters)

A series of poly(azomethine ester) copolymers were synthesized by the solution polycondensation method with different diamines. The synthesized polymers were characterized by Fourier transform infrared spectroscopy, thermogravimetric analysis, differential scanning calorimetry (DSC), hot‐stage polarized microscopy, wide‐angle X‐ray diffraction, and solution viscosity. All polymers showed good thermal stability. The thermotropic liquid‐crystalline properties were examined by DSC and by microscopic observations. Except for one, all of the polymers showed nematic liquid‐crystalline behavior. The effects of temperature on crystallinity and the substituent on solubility, thermal stability, melting temperature, and viscosity were also studied. The voluminosity and shape factor were also computed from the viscosity data. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 153–160, 2003     

Mesomomorphism enhancement of modified side‐chain liquid‐crystalline polysiloxanes by copolymerization

The liquid‐crystalline (LC) monomer 4‐allyoxybenzoyloxy‐4′‐buthylbenzoyloxy‐p‐phenyl (M₁), whose LC phase appeared at lower temperatures, from 137 to 227°C, and the modified mesogenic monomer 4‐allyoxybenzoyloxy‐4′‐methyloxybenzoyloxy‐p‐biphenyl (M₂), whose LC phase appeared at higher temperatures, from 185 to 312°C, were prepared. A series of side‐chain LC polysiloxanes containing M₁ and M₂ were prepared by graft copolymerization. Their LC properties were characterized by differential scanning calorimetry, thermogravimetric analysis, polarizing optical microscopy, and X‐ray diffraction. The results show that the introduction of the modified mesogenic monomer M₂ into the polymeric structure caused an additional increase in the clearing point (isotropic transition temperature) of the corresponding polysiloxanes, compared with unmodified polysiloxanes, but did not significantly affect the glass‐transition temperature. Moreover, the modified polysiloxanes exhibited nematic phases as the unmodified polymer did. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1196–1201, 2005     

Thermal degradation kinetics of thermotropic poly(p‐oxybenzoate‐co‐p,p′‐biphenylene terephthalate) fiber

An advanced heat‐resistant fiber (trade name Ekonol) spun from a nematic liquid crystalline melt of thermotropic wholly aromatic poly(p‐oxybenzoate‐p,p′‐biphenylene terephthalate) has been subjected to a dynamic thermogravimetry in nitrogen and air. The thermostability of the Ekonol fiber has been studied in detail. The thermal degradation kinetics have been analyzed using six calculating methods including five single heating rate methods and one multiple heating rate method. The multiple heating‐rate method gives activation energy (E), order (n), frequency factor (Z) for the thermal degradation of 314 kJ mol⁻¹, 4.1, 7.02 × 10²⁰ min⁻¹ in nitrogen, and 290 kJ mol⁻¹, 3.0, 1.29 × 10¹⁹ min⁻¹ in air, respectively. According to the five single heating rate methods, the average E, n, and Z values for the degradation were 178 kJ mol⁻¹, 2.1, and 1.25 × 10¹⁰ min⁻¹ in nitrogen and 138 kJ mol⁻¹, 1.0, and 6.04 × 10⁷ min⁻¹ in air, respectively. The three kinetic parameters are higher in nitrogen than in air from any of the calculating techniques used. The thermostability of the Ekonol fiber is substantially higher in nitrogen than in air, and the decomposition rate in air is higher because oxidation process is occurring and accelerates thermal degradation. The isothermal weight‐loss results predicted based on the nonisothermal kinetic data are in good agreement with those observed experimentally in the literature. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1923–1931, 1999     

Side‐chain liquid‐crystalline polymers with a limonene‐co‐methyl methacrylate main chain: Synthesis and characterization of polymers with phenyl benzoate mesogenic groups

A new series of liquid‐crystalline polymers with a polymer backbone of limonene‐co‐methyl methacrylate were synthesized and characterized, and the spacer length was taken to be nine methylene units. The chemical structures of the obtained olefinic compound and polymers were confirmed with elemental analysis and proton nuclear magnetic resonance spectroscopy. The thermal behavior and liquid crystallinity of the polymers were characterized with differential scanning calorimetry and polarized optical microscopy. The polymers exhibited thermotropic liquid‐crystalline behavior and displayed a glass‐transition temperature at 48°C. The appearance of the characteristic schlieren texture confirmed the presence of a nematic phase, which was observed under polarized optical microscopy. These liquid‐crystalline polymers exhibited optical activity. A comparison was also made with polyacrylates and polymethacrylate‐based materials. This revealed that the nature of the polymer backbone had a major effect on the liquid‐crystalline properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4595–4600, 2006     

Reinforced poly(ether sulfone) materials by blending with a semiaromatic liquid crystalline copolyester

Blends based on poly(ether sulfone) (PES) and a semiaromatic liquid crystalline copolyester (R5) were obtained by injection molding across the entire composition range. The blends showed two pure amorphous phases. The fibrillar structure of the skin led to enhancements in the stiffness. The break properties, however, decreased at low LCP contents, due to the expected lack of adhesion between the phases. The increase in the modulus at increasing LCP content led to improvements in tensile strength. The notch sensitivity of PES decreased after the addition of low LCP levels, giving rise to enhancements of almost 600% in the notched impact strength. The unusually enhanced performance of the 20/80 blend, which has been seen previously in another thermoplastic/LCP blend, suggests that the dispersed PES phase in this blend may act as rubber particles do in rubber toughened thermoplastics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 52–59, 2004     

Synthesis and characterization of thermotropic liquid crystalline poly(ester‐imide‐ketone)

A series of poly(ester imide ketone)s derived from N,N′‐hexane‐1,6‐diylbis(trimellitimide), 4,4′‐dihydroxybenzophenone, and p‐hydroxybenzoic acid (PHB) were synthesized by the direct polycondensation method in benzene sulfonyl chloride, dimethylformamide, and pyridine with varied PHB contents. The liquid crystalline behavior and thermal properties of the poly(ester imide ketone)s were characterized by polarized‐light microscopy, wide‐angle X‐ray diffraction, thermogravimetric analysis, differential scanning calorimetry, and temperature‐modulated differential scanning calorimetry (MDSC). The results showed that the synthesized polymers possessed a nematic thermotropic liquid crystalline characteristic and high thermal stability. The liquid crystalline polymers, with a PHB content ranging from 0 to 50 mol %, exhibited multiple phase transitions as evidenced by the MDSC results. A transitional smectic phase from solid state to nematic thermotropic liquid crystalline state was observed, and a transition model is proposed. Under certain conditions, the polymer with 33 mol % PHB content showed two significantly different liquid crystalline textures. This type of liquid crystalline polymer exhibited excellent fiber forming. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1045–1052, 2003     

Electrical conductivity modeling of carbon‐filled liquid‐crystalline polymer composites

Electrically conductive resins are needed for bipolar plates used in fuel cells. Currently, the materials for these bipolar plates often contain a single type of graphite powder in a thermosetting resin. In this study, various amounts of two different types of carbon, carbon black and synthetic graphite, were added to a thermoplastic matrix. The resulting single‐filler composites were tested for electrical conductivity, and electrical conductivity models were developed. Two different models, the Mamunya and additive electrical conductivity models, were used for both material systems. It was determined how to modify these models to reduce the number of adjustable parameters. The models agreed very well with experimental data covering a large range of filler volume fractions (from 0 to 12 vol % for the carbon black filled composites and from 0 to 65 vol % for the synthetic graphite filled composites) and electrical conductivities (from 4.6 × 10^?17 S/cm for the pure polymer to 0.5 S/cm for the carbon black filled composites and to 12 S/cm for the synthetic graphite filled composites). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3293–3300, 2006     

In situ modulus enhancement of polypropylene monofilament through blending with a liquid‐crystalline copolyester

An immiscible blend of poly(propylene) (PP) with a thermotropic liquid‐crystalline polymer (TLCP, trade name Rodrun LC5000), a copolyester of 80/20 mol ratio of p‐hydroxy benzoic acid and polyethylene terephthalate was prepared in a twin‐screw extruder. The blend extrudate was fabricated as monofilament by using a single‐screw extruder equipped with a fiber line. The as‐spun filament was drawn at 120°C to enhance molecular orientation. Morphology, thermal, tensile, and dynamic mechanical properties of both as‐spun and drawn monofilaments were investigated. Almost continuously long TLCP fibers dispersed in PP matrix were obtained in the composite as‐spun monofilaments. The maximum modulus was found in 15 wt % TLCP/PP composite as‐spun filament, an increase of about 2.4 times that of the as‐spun neat PP. For the drawn filaments, the 10 wt % TLCP/PP composite showed a maximum modulus, an increase of about 1.5 times that of the drawn neat PP. The increase in the moduli was attributed not only to the reinforcement by TLCP fibrils with very high aspect ratio but also to the increases in PP crystallinity and molecular orientation through the drawing process. A remarkable improvement in the dynamic mechanical properties of the composite monofilaments was observed, especially in the high‐temperature region. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90:1337–1346, 2003     

Influence of viscosity ratio on processing and morphology of thermotropic liquid crystal polymer‐reinforced poly(ethylene 2,6‐naphthalate) blends

Thermotropic liquid crystal polymer (TLCP) microfibril‐reinforced poly(ethylene 2,6‐naphthalate) (PEN) composites with various intrinsic viscosities were prepared by a melt compounding method. Polymer composites consisting of bulk cheap polyester with a small amount of expensive TLCP are of interest from a commercial perspective. The TLCP acts as a nucleating agent in the TLCP/PEN composites, enhancing the crystallization of the PEN matrix through heterogeneous nucleation. The structural viscosity index of the TLCP/PEN composites was lower than that of PEN and TLCP, which was attributed to the formation of TLCP fibrillar structures with elongated fibrils in the PEN matrix. The TLCP/PEN composites with higher intrinsic viscosity than the polymer matrix contained these elongated fibrils, and had a TLCP component with a smaller average diameter, and a narrower diameter distribution than TLCP/PEN composites with lower intrinsic viscosity. The higher intrinsic viscosity of the polymer matrix, the higher shear rate and the lower viscosity ratio of TLCP to PEN can all favour TLCP fibrillation in the polymer composites. Copyright © 2006 Society of Chemical Industry     

Barrier properties of a thermotropic liquid‐crystalline polymer

A developmental thermotropic liquid‐crystalline polymer (TLCP) made by Eastman (trade name LN001) was used for barrier property studies. This material is a highly aromatic TLCP with a T_m of 332°C. A permeability study was carried out to determine the chemical resistance of the TLCP. The permeability of methanol and toluene through a membrane of the TLCP was studied using a two‐part cell and a gas chromatograph to monitor the flux. The membranes of the TLCP and LDPE (as control) were made by compression molding. Both solvents had higher permeability through LDPE than TLCP and that of toluene was higher than that of methanol. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2457–2463, 2003     

Synthesis and phase behavior of chiral side‐chain liquid‐crystalline polysiloxanes containing two mesogenic groups

The synthesis of chiral side‐chain liquid‐crystalline polysiloxanes containing both cholesteryl undecylenate (M_I) and 4‐allyloxy‐benzoyl‐4‐(S‐2‐ethylhexanoyl) p‐benzenediol bisate (M_II) mesogenic side groups was examined. The chemical structures of the obtained monomers and polymers were confirmed with Fourier transform infrared spectroscopy or ¹H‐NMR techniques. The mesomorphic properties and phase behavior of the synthesized monomers and polymers were investigated with polarizing optical microscopy, differential scanning calorimetry, and thermogravimetric analysis (TGA). Copolymers IIP–IVP revealed a smectic‐A phase, and VP and VIP revealed a smectic‐A phase and a cholesteric phase. The experimental results demonstrated that the glass‐transition temperature, the clearing‐point temperature, and the mesomorphic temperature range of IIP–VIP increased with an increase in the concentration of mesogenic M_I units. TGA showed that the temperatures at which 5% mass losses occurred were greater than 300°C for all the polymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2670–2676, 2002     

Experimental results for the rheological and rheo‐optical behavior of poly(ethylene terephthalate)/liquid‐crystalline polymer blends

The use of thermoplastic/liquid‐crystalline polymer (LCP) blends is recognized as a good strategy for reducing viscosity and improving mechanical properties relative to pure thermoplastics. This improvement, however, is only noticeable if the LCP fibrillates, in situ, during processing and the fibrils are kept in the solid state. In this article, we report a morphological, rheological, and rheo‐optics study performed with two blends of poly(ethylene terephthalate) with a LCP, Rodrun LC3000 (10 and 25 wt % LCP content), and we show that the obtained droplet‐shape relaxation time (the time the deformed droplet took to regain its spherical form after the cessation of flow) allowed for the explanation of the morphological observations. In fact, the droplet‐shape relaxation time was higher for the blend with higher LCP content, for the higher experimentally accessible shear rates, and still increased at the highest shear rate, which explained the fibrils of the LCP dispersed phase observed in this blend, whereas for the lower LCP content blend, the droplet‐shape relaxation time reached a low‐value plateau for higher shear rates, which explained the absence of fibrillation in this blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Formation and morphologies of ethylcyanoethyl cellulose/poly(ε‐caprolactone) blending films

The texture of ethylcyanoethyl cellulose [(ECE)C]/poly(ε‐caprolactone) (PCL)/dichloroacetic acid (DCA) solutions and the morphology of the (ECE)C/PCL blending films were studied by polarizing optical microscope. The critical concentration of the (ECE)C/PCL/DCA solutions, at which the mesophase began to appear, was not influenced by the addition of PCL molecules, and the evolution of the cholesteric texture varied with different contents of PCL in the blends. Spherulites with a ringed extinction pattern in the (ECE)C/PCL blending films were formed below an (ECE)C concentration of 25 wt %. Moreover, the bright band distance of the alternative ringed extinction pattern decreased with increasing (ECE)C concentration. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 550–554, 2004