Melting behavior and isothermal crystallization kinetics of PP/mLLDPE blends

The melting/crystallization behavior and isothermal crystallization kinetics of polypropylene (PP)/metallocene-catalyzed linear low density polyethylene (mLLDPE) blends were studied with differential scanning calorimetry (DSC). The results showed that PP and mLLDPE are partially miscible and interactions mainly exist between the mLLDPE chains and the PE segments in PP molecules. The isothermal crystallization kinetics of the blends was described with the Avrami equation. Values of the Avrami exponent indicated that crystallization nucleation of the blends is heterogeneous, the growth of spherulites is almost three-dimensional, and the crystallization mechanism of PP is not affected much by mLLDPE. The Avrami exponents of the blends are higher than that of pure PP, showing that the mLLDPE helps PP to form perfect spherulites. The crystallization rates of PP are decreased by mLLDPE because the crystallization temperature of PP was decreased by addition of mLLDPE and consequently the supercooling of the PP was correspondingly lower. The crystallization activation energy was estimated by the Friedman equation, and the result showed that the activation energy increased by a small degree by addition of mLLDPE, but changed little with increasing content of mLLDPE in the blends. The nucleation constant (K _g) was determined by the Hoffman–Lauritzen theory. Supported by the Science Foundation of Hebei University (2006Q13).     

Melting behavior,isothermal and nonisothermal crystallization kinetics of PP/mLLDPE blends

Melting behavior, nonisothermal crystallization and isothermal crystallization kinetics of polypropylene (PP) with metallocene‐catalyzed linear low density polyethylene (mLLDPE) were studied by differential scanning calorimetry (DSC). The results show that PP and mLLDPE were partially miscible. The Avrami analysis was applied to analyze the nonisothermal and isothermal crystallization kinetics of the blends, the Mo Z.S. method was used to take a comparison in nonisothermal kinetics. Values of Avrami exponent indicate the crystallization nucleations of both pure PP and PP in the blends were heterogeneous, the growth of spherulites is tridimensional and the spherulites in the blends were more perfect than that in pure PP. The crystallization activation energy was estimated by Kissinger method and Arrhenius equation and the two methods draw similar results. The mLLDPE increased the crystallization rate of PP in nonisothermal crystallization process and decreased it in isothermal process. The results from nonisothermal crystallization and isothermal crystallization kinetics were not consistent because the two processes were completely different. Addition of minor mLLDPE phase favors to increase the overall crystallinity of PP, showing the mLLDPE entered the PP crystals. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical properties and morphology of polyethylene–polypropylene blends with controlled thermal history

The effect of time–temperature treatment on the mechanical properties and morphology of polyethylene–polypropylene (PE–PP) blends was studied to establish a relationship among the thermal treatment, morphology, and mechanical properties. The experimental techniques used were polarized optical microscopy with hot‐stage, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and tensile testing. A PP homopolymer was used to blend with various PEs, including high‐density polyethylene (HDPE), low‐density polyethylene (LDPE), linear low‐density polyethylene (LLDPE), and very low density polyethylene (VLDPE). All the blends were made at a ratio of PE:PP = 80:20. Thermal treatment was carried out at temperatures between the crystallization temperatures of PP and PEs to allow PP to crystallize first from the blends. A very diffuse PP spherulite morphology in the PE matrix was formed in partially miscible blends of LLDPE–PP even though PP was present at only 20% by mass. Droplet‐matrix structures were developed in other blends with PP as dispersed domains in a continuous PE matrix. The SEM images displayed a fibrillar structure of PP spherulite in the LLDPE–PP blends and large droplets of PP in the HDPE–PP blend. The DSC results showed that the crystallinity of PP was increased in thermally treated samples. This special time–temperature treatment improved tensile properties for all PE–PP blends by improving the adhesion between PP and PE and increasing the overall crystallinity. In particular, in the LLDPE–PP blends, tensile properties were improved enormously because of a greater increase in the interfacial adhesion induced by the diffuse spherulite and fibrillar structure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1151–1164, 2000     

Morphology and thermal properties in the binary blends of poly(propylene-co-ethylene) copolymer and isotactic polypropylene with polyethylene

The morphology and thermal properties of isothermal crystallized binary blends of poly(propylene-co-ethylene) copolymer (PP-co-PE) and isotactic polypropylene (iPP) with low molecular weight polyethylene (PE) were studied with differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). In PP-co-PE/PE binary blends, however, the connected PE acted as a phase separating agent to promote phase separation for PP-co-PE/PE binary blends during crystallization. Therefore, the thermal properties of PP-co-PE/PE presented double melting peaks of PE and a single melting temperature of PP during melting trace; on the other hand, at cooling trace, the connected PE promoted crystallization rate because of enhanced segmental mobility of PP-co-PE during crystallization. At isothermal crystallization temperature between the melting points of iPP and PE, the binary blend was a crystalline/amorphous system resulting in persistent remarkable molten PE separated domains in the broken iPP spherulite. And then, when temperature was quenched to room temperature, the melted PE separated domains were crystallized that presented a crystalline/crystalline system and formed the intra-spherulite segregation morphology: these PE separated domains/droplet crystals contained mixed diluent PE with connected PE components. On the other hand, in the iPP/PE binary blends, the thermal properties showed only single melting peaks for both PE and iPP. Moreover, the glass transition temperature of iPP shifted to lower temperature with increasing PE content, implying that the diluent PE molecules were miscible with iPP to form two interfibrillar segregation morphologies: iPP-rich and PE-rich spherulites. In this work, therefore, we considered that the connected PE in PP-co-PE functioned as an effective phase separating agent for PP and diluent PE may be due to the miscibility between connected PE and diluent PE larger than that between PP and dispersed PE.     

Isothermal crystallization and spherulite nucleation in blends of polypropylene with metallocene‐prepared polyethylene

The isothermal crystallization behavior and morphology of a polypropylene (PP)‐based copolymer, a metallocene‐prepared linear low‐density polyethylene (M‐LLDPE) and their three 10/90, 30/70 and 50/50 M‐LLDPE/PP blends have been investigated. The PP and M‐LLDPE contained 5 ethylene and 3.3 mol% hexene‐1 as a comonomer, respectively. Isothermal crystallization studies revealed a different temperature‐dependence on crystallization for M‐LLDPE, PP and their blends and the crystallization half‐life for the M‐LLDPE was higher than either PP or the blends at a certain temperature. The PP‐rich blends also showed a quite similar crystallization rate to that of PP. Investigations on the variation of spherulite growth rate of PP in the blends at different temperatures revealed no significant change and was quite independent of the amount of M‐LLDPE being employed. The morphology studies revealed that the nucleation densities of the PP spherulites decreased by introducing M‐LLDPE into PP and the M‐LLDPE remained as discrete droplets dispersed throughout the PP spherulites. The results obtained were consistent with no miscibility between the two components. Copyright © 2005 Society of Chemical Industry     

Nonisothermal crystallization,melting behavior,and morphology of polypropylene/metallocene‐catalyzed polyethylene blends

The nonisothermal crystallization, melting behavior, and morphology of blends of polypropylene (PP) and a metallocene‐catalyzed polyethylene (mPE) elastomer were studied with differential scanning calorimetry, scanning electron microscopy, polarized optical microscopy, and X‐ray diffraction. The results showed that PP and mPE were partially miscible and could form some cocrystallization, although the extent was very small. A modified Avrami analysis and the Mo method were used to analyze the nonisothermal crystallization kinetics of the blends. The values of the Avrami exponent indicated that the crystallization nucleation of the blends was homogeneous, the growth of the spherulites was three‐dimensional, and the crystallization mechanism of PP was not affected by mPE. The crystallization activation energy was estimated with the Kissinger method. Interesting results were obtained with the modified Avrami analysis and Mo and Kissinger methods, and the conclusions were in good agreement. The addition of less mPE increased the overall crystallization rate of PP. The relationship between the composition and morphology of the blends was examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1203–1210, 2004     

Melting,nonisothermal crystallization behavior and morphology of polypropylene/random ethylene—propylene copolymer blends

The melting, nonisothermal crystallization behavior and morphology of blends of polypropylene (PP) with random ethylene–propylene copolymer (PP‐R) were studied by differential scanning calorimetry, polarized optical microscopy, scanning electron microscopy, and X‐ray diffraction. The results showed that PP and PP‐R were very miscible and cocrystallizable. Modified Avrami analysis was used to analyze the nonisothermal crystallization kinetics of the blends. The values of the Avrami exponent indicated that the crystallization nucleation of the blends was heterogeneous, the growth of the spherulites was tridimensional, and the crystallization mechanism of PP was not affected by PP‐R. The crystallization activation energy was estimated using the Kissinger method. An interesting result was obtained with the modified Avrami analysis and the Kissinger method, whose conclusions were in good agreement. The addition of a minor PP‐R phase favored an increase in the overall crystallization rate of PP. Maximum enhancing effect wass found to occur with a PP‐R content of 20 wt %. The relationship between the composition and the morphology of the blends is discussed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 670–678, 2006     

Crystallization and melting behaviour of polypropylene ‘catalloys’

The crystallization and melting behaviour of polypropylene ‘catalloys’ (PP‐cats) as well as pure polypropylene (PP) were investigated using differential scanning calorimetry. The results showed that, for PP‐cats and PP, a single melting peak of PP appeared under slow cooling rate. When the cooling rate is fast enough in the non‐isothermal case, or the crystallization temperature is relatively high in the isothermal case, a shoulder peak appears in front of the melting peak with increasing ethylene content in PP‐cats. It is believed that this shoulder is induced by recrystallization of crystals initially formed during non‐isothermal or isothermal crystallization. When the ethylene component in PP‐cats reached a certain level, there existed a melting peak of polyethylene (PE) crystallized during the cooling process. Polarized optical microscopy (POM) showed that the spherulites formed by PP‐cats were much smaller and had less perfect morphology compared with that formed by pure PP at the same cooling rate. And with the increase of the cooling rate, the spherulites could not be clearly observed. Copyright © 2004 Society of Chemical Industry     

MiniLab表征共混高聚物熔体相容性方法的探讨

利用MiniLab微型混合流变仪测定的高聚物熔体平衡转矩-转速关系曲线探讨表征共混高聚物熔体相容性的方法,研究高密度聚乙烯(HDPE)和聚丙烯(PP)共混物熔体的相容性.结果表明:HDPE/PP共混物熔体是完全互容的.     

Isothermal crystallization and spherulite structure of partially miscible polypropylene–linear low-density polyethylene blends

Polypropylene (PP) was blended with a linear low-density polyethylene (LLDPE, containing 5% hexene comonomer) over a composition range of 10–90% of PP. The crystallization and morphology of the PP–LLDPE blends were studied by differential scanning calorimetry (DSC), polarized optical microscopy with a hot stage (HSOM), and scanning electron microscopy (SEM). In particular, the isothermal crystallization of PP in molten LLDPE was investigated. It was observed that the crystallization and melting behavior of PP and LLDPE changed in the blends, indicating that there was some degree of miscibility between the PP and the LLDPE. A depression of the equilibrium melting temperature (T) of PP in the blends with no more than 15% of PP confirmed that PP was miscible with LLDPE at and below 15% of PP. In addition, a drastic decrease in T from the 25% PP blend to the 20% blend led us to conclude that the miscible behavior between PP and LLDPE became favorable at a PP concentration of 20%. The optical microscopic images showed that, in the blends with 10 and 15% of PP, the PP crystallized as open-armed diffuse spherulites, similar to those in the miscible blends. In contrast, the PP crystallized in a phase-separated matrix or droplets with more than 25% of PP, when obvious phase separation occurred. The SEM image revealed that the PP lamella was able to penetrate the PP and LLDPE phase boundary and grow in the LLDPE phase. The above results displayed that the PP dissolved in the LLDPE, and, particularly, when the PP concentration was below 20%, the dissolution was substantial. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 628–639, 2001     

Thermal properties and crystallization behavior of polyolefin ternary blends

Crystallization behaviors, spherulite growth and structure, and the crystallization kinetics of polypropylene (PP)/ethylene‐α‐olefln copolymer (mPE)/high‐density polyethylene (HDPE) ternary blends and of mPE/HDPE binary blends have been studied using polarizing optical micrography (POM) and differential scanning calorimetry (DSC). In mPE/HDPE blends, large pendant groups of mPE disturbed spherulite growth of HDPE, leading to a different crystallite morphology and isothermal kinetics. Non‐isothermal properties, morphology, and isothermal crystallization kinetics of PP in ternary blends were significantly influenced by the composition and crystallization behavior of the mPE/HDPE binary blends as well as the crystallization condition. Polym. Eng. Sci. 44:1858–1865, 2004. © 2004 Society of Plastics Engineers.     

Melting behavior and isothermal crystallization kinetics of polypropylene/metallocene‐catalyzed polyethylene elastomer blends

Polypropylene (PP)/metallocene‐catalyzed polyethylene elastomer (mPE) blends were prepared in a twin‐screw extruder. The melting behavior, crystallization behavior, and isothermal crystallization kinetics of the blends were studied with differential scanning calorimetry. The results showed that PP and mPE were partially miscible and that the addition of mPE shifted the melting peak of PP to a lower temperature but the crystallization temperature to a higher temperature, demonstrating a dilution effect of mPE on PP. The isothermal crystallization kinetics of the blends were described with the Avrami equation. The values of the Avrami exponent indicated that the nucleation mechanism of the blends was heterogeneous, the growth of spherulites was almost three‐dimensional, and the crystallization mechanism of PP was not affected much by mPE. At the same time, the Avrami exponents of the blends were higher than that of pure PP, and this showed that the addition of mPE helped PP to form more perfect spherulites. The crystallization rate of PP was increased by mPE because the dilution effect of mPE on PP increased the mobility of PP chains. The crystallization activation energy was estimated with the Arrhenius equation, and the nucleation constant was determined by the Hoffman–Lauritzen theory. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Nonisothermal crystallization,melting behavior,and morphology of polypropylene/linear bimodal polyethylene blends

The nonisothermal crystallization, melting behavior, and morphology of isotactic polypropylene (PP)/linear bimodal polyethylene (LBPE) blends were studied with differential scanning calorimetry, scanning electron microscopy, and polarized optical microscopy. The results showed that PP and LBPE were miscible to a certain extent, and there was no obvious phase separation in the blends. The modified Avrami analysis, Ozawa equation, and Mo method were used to analyze the nonisothermal crystallization kinetics of the blends. The values of the Avrami exponent indicated that the crystallization nucleation of the blends was homogeneous, the growth of spherulites was three‐dimensional, and the crystallization mechanism of PP was not affected much by LBPE. The crystallization activation energy was estimated by the Kissinger method. The results obtained with the modified Avrami analysis, Mo method, and Kissinger method agreed well. The addition of a minor LBPE phase favored an increase in the overall crystallization rate of PP, showing some dilution effect of LBPE on PP. The PP spherulites decreased obviously with increasing content of LBPE. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology,crystallization and melting properties of isotactic polypropylene blended with lignin

The influence of lignin (L) on the thermal properties and kinetics of crystallization of isotactic polypropylene (PP) is reported in this article. PP blends containing 5 and 15 wt % of L were prepared by mixing the components in a screw mixer. An increase of the thermal degradation temperature of the blends was observed as a function of L content. The crystallization and thermal behavior of the pure PP and of the PP/L blends were analyzed by differential scanning calorimetry (DSC). Isothermal crystallization kinetics were described by means of the Avrami equation, which suggests a three‐dimensional growth of crystalline units, developed by heterogeneous nucleation. The isothermal growth rate of PP spherulites was studied using a polarizing optical microscope. The enhancement of PP crystallization rate for the PP/L blends was observed and ascribed to the nucleating action of lignin particles. Non‐isothermal crystallization kinetics were applied, according to the results elaborated by Ziabicki and the method modified by Jeziorny. The kinetic crystallizability of the PP is not influenced by the L present in the blend. In the presence of L, PP can simultaneously crystallize in both the α and β crystalline forms, and the ratio between the α and β forms was determined by X‐ray diffraction analysis. Two melting peaks relative to the two crystalline form of PP were observed for the PP/L blends, for all isothermal crystallization temperatures investigated by means of DSC. The equilibrium melting temperature for α‐form of pure PP was obtained. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1435–1442, 2004     

Crystallization behaviors of polypropylene and functional polypropylene

The crystallization behaviors of polypropylene (PP) homopolymer and its blends with 0–15% functional polypropylene (FPP), the backbones of which were grafted with guanidine and diamide polymer chains, were investigated with differential scanning calorimetry and wide‐angle X‐ray scattering. The crystallization kinetics were studied with spectral depolarization. The results revealed that the presence of FPP reduced the crystallinity and crystallite size of PP. Meanwhile, FPP increased the crystallization rate. Compared with that of the PP homopolymer, the crystallization temperature of PP/FPP blends was increased by more than 10°C. During isothermal crystallization, the relative crystallinity, developed as a function of time, was described by the Avrami equation. The half‐time of crystallization for PP/FPP blends was much shorter than that for the PP homopolymer. The half‐time of crystallization of PP/FPP blends depended much less on the crystallization temperature than that of the PP homopolymer. Therefore, FPP accelerated the crystallization rate of PP in a manner similar to that of a nucleator. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 872–877, 2003     

Morphology of polyethylene-polypropylene blends

The morphology of blends of high-density polyethylene (PE) and isotactic polypropylene (PP) was studied by mesans of optical and scanning-electron microscopy. In the range of 10 to 90 percent by weight PE, these blends are two-phase systems, the components of which crystallize separately into discrete phases. The presence of PE has a definite and pronounced effect on the crystalline structure of the PP, whose spherulitic structure becomes increasingly irregular and coarse with increasing PE content. The light transmission of these blends during melting and crystallization was also studied in an attempt to characterize them.     

Nonisothermal crystallization,melting behavior,and morphology of PP/EPPE blends

Nonisothermal crystallization, melting behavior, and morphology of polypropylene (PP)/Easy processing polyethylene (EPPE) blends were studied by differential scanning alorimetry (DSC) and scanning electron microscope (SEM). The results showed that PP and EPPE are miscible, and there is no obvious phase separation in microphotographs of the blends. The modified Avrami analysis, Ozawa equation, and also Mo Z.S. method were used to analyze the nonisothermal crystallization kinetics of the blends. Values of Avrami exponent indicated the crystallization nucleation of the blends is homogeneous, the growth of spherulites is tridimensional, and crystallization mechanism of PP is not affected much by EPPE. The crystallization activation energy was estimated by Kissinger method. The result obtained from modified Avrami analysis, Mo Z.S. method, and Kissinger methods were well agreed. The addition of minor EPPE phase favored to decrease the overall crystallization rate of PP, showing some dilution effect of EPPE on PP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Ultralow density polyethylene blends with polypropylene

Two types of ultralow density polyethylene (ULDPE) of different melt viscosities were blended with a polypropylene (PP) in a twin screw extruder. Morphology, thermal, rheological, and mechanical properties of the blends were determined. Morphological observation from SEM showed a clean phase separation of PP/ULDPE blends. However, depending on the viscosity ratio, a significant difference in the extent of phase separation, as well as in the phase inversion composition, was demonstrated. The melting temperature of PP and ULDPE were respectively increased and decreased in the blend. Crystallization rate and the, crystallinity of PP and ULDPE were first increased and then decreased as the other component was increased. Yield at low frequencies was observed with 30 wt% ULDPE in PP. In ULDPE-rich compositions, complex viscosities of the blends gave negative deviation from the additive rule of mixing. Mechanical properties such as flexural modulus, elongation at break and Vicat softening point were closely relatable to the morphology. The impact strength of PP is significantly improved by ULDPE addition.     

Isothermal crystallization behavior of polypropylene catalloys

The isothermal crystallization behavior of polypropylene (PP) catalloys and neat PP were studied with differential scanning calorimetry and polarized optical microscopy (POM). The crystallization kinetics of the samples were described with the well‐known Avrami equation. The crystallization rate depended remarkably on the content of the ethylene component in the PP catalloys. The crystallization half‐time increased obviously with the increase of the ethylene component in the PP catalloys. We also observed by POM that in isothermal crystallization, there were many more nuclei in the PP catalloys than that in neat PP and with an increase of the ethylene component, the average size of the spherulites decreased obviously. Even when ethylene content was as high as 27%, the crystallization rate still increased apparently, and this was quite different from common PP melting blends, in which the crystallization rate decreased when the ethylene content was relatively high because of the obstruction effect of dispersed droplets to the spherulite growth of the PP matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 877–882, 2004     

聚丙烯/超支化聚酯酰胺共混物的等温结晶动力学

将超支化聚酯酰胺(HBPEA)与聚丙烯(PP)挤出共混,得到PP/HBPEA共混物。利用差示扫描量热法研究了HBPEA改性PP的结晶行为和等温结晶动力学。结果表明:Avrami方程适用于研究PP/HBPEA共混物的等温结晶动力学,Avrami指数为1.48~2.11,晶体的生长方式为二维盘状方式。加入HBPEA可加快PP的结晶速率,在不同等温结晶温度条件下,HBPEA为0.4 phr时可使半结晶速率提高到纯PP的1.3~2.0倍。使用Hoffmann-Lauritizen理论计算了端表面自由能,发现加入HBPEA可降低垂直于分子链方向的界面自由能,促进PP链折叠,提高PP的结晶能力。