Energy model of the interfacial slip of polymer blends under steady shear

Interfacial slip at high‐density polyethylene (HDPE)/polystyrene (PS) and high‐impact polystyrene (HIPS)/PS interfaces under steady shear was studied. The multilayer structure and energy model for steady shear proposed by Lam and colleagues was employed. Results indicated that there was no interfacial slip at the HIPS/PS interface. However, interfacial slip was detected for HDPE/PS under steady shear. Small interfacial thickness and weak interactions between HDPE and PS was proposed as the reason for interfacial slip at the HDPE/PS interface. Chain orientation under shear was believed to promote chain disentanglement in the interfacial layer and therefore increase interfacial slip. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1164–1470, 2003     

Characterization of the free volume in high‐impact polystyrene/polypropylene and high‐impact polystyrene/high‐density polyethylene blends probed by positron annihilation spectroscopy

The free‐volume properties of high‐impact polystyrene (HIPS)/polypropylene (PP) and HIPS/high‐density polyethylene (HDPE) blends were investigated by means of positron annihilation lifetime spectroscopy (PALS). The measured results show that the free‐volume holes in the semicrystalline polymers, such as PP and HDPE, were not large enough to accommodate the branched chains and the end groups of the macromolecular chains in HIPS to produce favorable interactions between the semicrystalline polymers and the HIPS polymer in these blends; thus immiscible blends were formed. The weak interaction between two dissimilar polymer molecules only took place in the regions between two amorphous phases. In addition, the observed negative deviations of the longest lifetime intensity and the free‐volume fraction were attributed to the influence of the interfacial polarization during PALS measurement. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1507–1514, 2003     

Compatibilization of PPO/LCP blends by semi‐interpenetrating liquid crystalline polymer networks LCP/PS

A new approach for enhancing the compatibility of liquid crystalline polymers (LCPs) with engineering thermoplastics is developed in this paper. By adding a new type of compatibilizer to poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO)/LCP blends (semi‐interpenetrating LCP network (ILCPN) comprising the liquid crystalline polymer poly‐(ethylene terephthalate)/p‐hydroxybenzoic acid (PET/60PHB) and crosslinked polystyrene), a well‐compatibilized PPO/LCP composite with considerably improved mechanical properties was obtained. Compared with the uncompatibilized PPO/LCP blend, the bending strength and the Izod impact strength of the compatibilized sample with 5% semi‐ILCPN increase more than 2 and 4 times, respectively.     

Synthesis,characterization, and application of semi‐interpenetrating liquid crystalline polymer networks LCP/PS

Attempts to extend the IPN technology to liquid crystalline polymer (LCP) systems have been made in search for a new approach for enhancing the compatibility of liquid crystalline polymer with engineering thermoplastics. A new type of interpenetrating polymer network based on liquid crystalline polymer : semi‐interpenetrating liquid crystalline polymer network comprising liquid crystalline polymer PET/60PHB (LCP) and crosslinked polystyrene (PS) (for short: semi‐ILCPN LCP/PS) has been successfully prepared. The compatibility and thermal properties of the semi‐ILCPN LCP/PS with different amount of crosslinking agent were investigated by FTIR, SEM, DSC, and TGA, respectively. Furthermore, the possible application of the semi‐ILCPN LCP/PS as a new kind of compatibilizer in PPO/LCP blends was also studied and discussed. Well‐compatibilized PPO/LCP composites with considerably improved mechanical properties were obtained. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1141–1150, 2000     

Phase morphologies and mechanical properties of high‐impact polystyrene (HIPS) and polycarbonate blends compatibilized with polystyrene and polyarylate block copolymer

Phasemorphology and mechanical properties of blends of high‐impact polystyrene (HIPS) and polycarbonate (PC) blends compatibilized with a polystyrene (PS) and polyarylate (PAr) (PS–PAr) block copolymer were investigated. Over a broad range of composition from 50/50 through 30/70, HIPS/PC blends formed cocontinuous structures induced by the flow during the extrusion or injection‐molding processes. These cocontinuous phases had heterogeneity between the parallel and perpendicular directions to the flow. The micromorphology in the parallel direction to the flow consisted of stringlike phases, which were highly elongated along the flow. Their longitudinal size was long enough to be longer than 180 μm, while their lateral size was shorter than 5 μm, whereas that in the perpendicular direction to the flow showed a cocontinuous phase with regular spacing due to interconnection or blanching among the stringlike phases. The PS–PAr block copolymer was found to successfully compatibilize the HIPS/PC blends. The lateral size of the stringlike phases could be controlled both by the amount of the PS–PAr block copolymer added and by the shear rate during the extrusion or injection‐molding process without changing their longitudinal size. The HIPS/PC blend compatibilized with 3 wt % of the PS–PAr block copolymer under an average shear rate of 675 s^?1 showed a stringlike phase whose lateral size was reduced almost equal to the rubber particle size in HIPS. The tensile modulus and yield stress of the HIPS/PC blends could be explained by the addition rule of each component, while the elongation at break was almost equal to that of PC. These mechanical properties of the HIPS/PC blends can be explained by a parallel connection model independent of the HIPS and PC phases. On the other hand, the toughness factor of the HIPS/PC blends strongly depended on the lateral size of the stringlike phases and the rubber particle size in the HIPS. It was found that the size of the string phases and the rubber particle should be smaller than 1.0 μm to attain a reasonable energy absorbency by blending HIPS and PC. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2347–2360, 2001     

Toughness and morphology of radiation‐crosslinked natural rubber modified polystyrene

γ‐Radiation vulcanized natural rubber (RVNR)/phase transfer/suspension polymerization technique was used to prepare high‐impact polystyrene (HIPS) in bead form. The high notched Izod impact resistance of HIPS based on RVNR was observed and compared with that of unmodified PS. The impact resistance of HIPS based on RVNR was further enhanced by addition of 10% of polystyrene‐block‐polyisoprene‐block‐polystyrene copolymer. A mesh structure of all crosslinked rubber particles containing polystyrene and long crazes in HIPS were observed under electron microscopy. Copyright © 2003 Society of Chemical Industry     

Viscosity‐reducing effects of two semiflexible liquid‐crystalline polyesters with different chain rigidities in a matrix of polycarbonate

Two liquid‐crystalline polyesters (LCPs) with different chain rigidities were synthesized and melt‐blended with polycarbonate (PC) at an LCP concentration of 2 wt %. The first LCP (LCP1) was based on hydroxybenzoic acid (HBA), hydroquinone (HQ), sebacic acid (SEA), and suberic acid (SUA) and contained a relatively high concentration of flexible units (SEA and SUA). The other one (LCP2) was based on HBA, hydroxynaphthoic acid, HQ, and SEA and contained a lower concentration of flexible units. LCP2 had a much lower melting point, a higher clearing temperature, and a lower shear viscosity than LCP1. The blending was carried out at 265, 280, and 300°C for both systems. The extent of the viscosity reduction induced by the addition of LCP1 depended on the compounding temperature, and the lowest viscosity was achieved with blending at 280°C. This was attributed to the large interfacial area and interactions between the flexible segments of LCP1 and PC chains at the interface. For PC/LCP2, the viscosity reduction was not significantly dependent on the compounding temperature, and when it was compounded at 280°C, its viscosity was significantly higher than that of PC/LCP1 at high shear rates, even though LCP2 had lower viscosity. A scanning electron microscopy study revealed that, with compounding at 265 and 280°C, LCP2 was poorly dispersed in the PC matrix in comparison with LCP1, and the glass‐transition‐temperature depression caused by the addition of LCP2 was relatively small. This indicated that interfacial interactions in PC/LCP2 were weaker, thereby explaining their different rheological behavior in comparison with PC/LCP1. With compounding at 300°C, the compatibility of both systems improved because of transesterification reactions, but this did not lead to a lower viscosity because of the lack of physical interfacial interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 960–969, 2004     

The characteristic properties of poly(methyl methacrylate)/polystyrene core‐shell composite polymer latex

In this study, the poly(methyl methacrylate/polystyrene (PMMA/PS) core‐shell composite latex was synthesized by the method of soapless seeded emulsion polymerization. The morphology of the PMMA/PS composite latex was core‐shell structure, with PMMA as the core and PS as the shell. The core‐shell morphology of the composite polymer latex was found to be thermally unstable. Under the effect of thermal annealing, the PS shell region first dispersed into the PMMA core region, and later separated out to the outside of the PMMA core region. This was explained on the basis of lowing interfacial tension between the PMMA and PS phases owing to the interpenetration layer. The interpenetration layer, which was located at the interface of the core and shell region, contained graft copolymer and entangled polymer chains. Both the graft copolymer and entangled polymer chains had the ability to lower the interfacial tension between the PMMA and PS phases. Also, the effect of thermal annealing on the morphology of commercial polymer/composite latex polymer blends was examined. The result showed that the core‐shell composite latex had the ability to enhance the compatibility of the components of polymer blends. The compatibilizing ability of the core‐shell composite latex was better than that of a random copolymer. Moreover, the effect of the amount of core‐shell composite latex on the morphology of the polymer blend was investigated. The polymer blends, which contained composite latex above 50% wt, showed the morphology of a double sea‐island structure. In addition, the composite latex was completely dissolved in solvent to destroy the core‐shell structure and release the entangled polymer chains, and then dried to form the entangled free composite polymer. The entangled free composite polymer had the ability to enhance the compatibility of the components of the polymer blend as usual. The weight ratio 3/7 commercial polymer/entangled free composite polymer blend showed the morphology of the phase inversion structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 312–321, 2003     

Structure and thermal property of intumescent char produced by flame‐retardant high‐impact polystyrene/expandable graphite/microencapsulated red phosphorus composite

This paper is aimed to illustrate the structure and thermal property of intumescent char produced by flame‐retardant polymers containing expandable graphite (EG). For this purpose, high‐impact polystyrene (HIPS) flame retarded by EG individually or in combination with microencapsulated red phosphorus (MRP) was prepared. The results indicate that the intumescent char from HIPS/EG/MRP composite, which contains a small amount of phosphorus element and more oxygen element, is much more compact and continuous than that from HIPS/EG composite with identical loading of flame retardant due to binding effect of phosphoric acid and its derivatives. The intumescent char produced by HIPS/EG/MRP composite exhibits much enhanced thermal and thermo‐oxidative stability as well as thermal‐insulating effect, which can withstand destruction of heat and oxygen effectively and thus provide a good fire‐proof barrier. The temperature beneath this intumescent char is decreased significantly in case of action by flame. By comparison, the porous and loose intumescent char generated by HIPS/EG composite has poor thermo‐oxidative endurance, and most of it can be consumed in air at high temperature without effective protection for the polymer. This has resulted in remarkable increase in flame retardancy of the HIPS/EG/MRP composite.     

Morphology and flame‐retardancy properties of ternary high‐impact polystyrene/elastomer/polystyrene‐encapsulated magnesium hydroxide composites

The effects of elastomer type on the morphology, flammability, and mechanical properties of high‐impact polystyrene (HIPS)/polystyrene (PS)‐encapsulated magnesium hydroxide (MH) were investigated. The ternary composites were characterized by cone calorimetry, mechanical testing, and scanning electron microscopy. Morphology was controlled with poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS) triblock copolymer or the corresponding maleinated poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MA). The HIPS/SEBS/PS‐encapsulated MH composites exhibited separation of the filler and elastomer, whereas the HIPS/SEBS‐g‐MA/PS‐encapsulated MH composites exhibited encapsulation of the filler by SEBS‐g‐MA. The flame‐retardant and mechanical properties of the ternary composites were strongly dependent on microstructure. The composites with an encapsulation structure showed higher flame‐retardant properties than those with a separation structure at the optimum use level of SEBS‐g‐MA. Furthermore, the composites with a separation structure showed a higher modulus and impact strength than those with an encapsulation structure. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Properties of high‐impact polystyrene/organoclay nanocomposites synthesized via in situ polymerization

High‐impact polystyrene (HIPS)/organically modified montmorillonite (organoclay) nanocomposites were synthesized via in situ polymerization. The effects of the organoclay on the morphology and material properties of HIPS/organoclay nanocomposites were investigated. X‐ray diffraction and transmission electron microscopy experiments revealed that intercalation of polymer chains into silicate layers was achieved, and the addition of nanoclay led to an increase in the size of the rubber domain in the composites. In comparison with neat HIPS, the HIPS/organoclay nanocomposites exhibited improved thermal stability as well as an increase in both the complex viscosity and storage modulus. The presence of intercalated organoclay drastically enhanced the gas‐barrier properties because of the increase in the tortuosity of the diffusive path for a penetrating gas molecule. Some mechanical properties, including the tensile modulus, were superior to those of conventional HIPS. Finally, the preparation of the nanocomposites with a minimal loss of impact properties was proposed through changes in the synthetic procedure. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Dynamic mechanical behavior of atactic and high‐impact polystyrene

Results of the dynamic mechanical behavior of atactic polystyrene (PS) and high‐impact polystyrene (HIPS) for temperatures between 300 and 425 K at a frequency of the order of 50 kHz are presented. The storage Young's modulus, (E′), of the HIPS is lower than the PS value, being the relationship between them a function of the rubber phase volume fraction, independent of the measurement frequency. The glass transition temperature (T_g) of HIPS is shifted to lower temperature in respect to the PS. The γ relaxation appears at 308 K in PS at 50 kHz, while it seems to move toward lower temperatures in the HIPS. Both shifts are attributed to the presence of mineral oils in the HIPS. The values of E′, T_g, and the temperature of the γ relaxation at 50 kHz are discussed within the scope of the theory of viscoelasticity. Finally, the effect of thermal treatments, using different annealing times, on the behavior of both materials is shown. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 865–873, 2000     

Generalized Flory–Huggins model for heat‐of‐mixing and phase‐behavior calculations of polymer–polymer mixtures

An extended and generalized Flory–Huggins model for calculating the heats of mixing and predicting the phase stability and spinodal diagrams of binary polymer–polymer mixtures is presented. In this model, the interaction parameter is considered to be a function of both temperature and composition. It is qualitatively shown that the proposed model can calculate the heats‐of‐mixing curves containing exothermic, endothermic, and S‐shaped or sigmoidal types and predict the spinodals, including the upper and lower critical solution temperatures, and closed‐loop miscibility regions. Using experimental results of analog calorimetry for four polymer mixtures of polystyrene/poly(vinyl chloride) (PS/PVC), polycarbonate (PC)/poly(ethylene adipate) (PEA), polystyrene/poly(vinyl acetate) (PS/PVAc), and ethylene vinyl acetate copolymer (EVA Co)/chlorinated polyethylene (CPE), the capabilities of the proposed functionality for the interaction parameter was studied. It is shown that this function can be used satisfactorily for the heat‐of‐mixing calculations and phase‐behavior predictions. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1328–1340, 2000     

Synthesis,structure, and properties of high‐impact polystyrene/octavinyl polyhedral oligomeric silsesquioxane nanocomposites

The organic–inorganic hybrid nanocomposites from high‐impact polystyrene/octavinyl polyhedral oligomeric silsesquioxane (HIPS/POSS) containing various percentages of POSS were prepared by free radical polymerization and characterized by Fourier transform infrared spectroscopy (FTIR), ¹H‐NMR, thermal gravity analysis (TGA), X‐ray diffraction (XRD), and transmission electron microscopy (TEM). The octavinyl POSS has formed covalent bond connected PS‐POSS hybrid with polystyrene. POSS can well disperse in the composites at the composition of 0.5 and 1 wt%. The mechanical properties and thermostability of HIPS/POSS nanocomposites were significantly improved. The tensile strength, the izod impact strength, and the elongation at break of the nanocomposite containing 1 wt% of POSS was increased, respectively, by 15.73%, 75.62%, and 72.71% in comparison with pristine HIPS. The thermal decomposition temperature of HIPS/POSS (1 wt% of POSS) was 33°C higher than that of pristine HIPS. The HIPS/POSS nanocomposites showed great potential for applications in many fields, such as electric appliance and automotive trim. POLYM. COMPOS. 37:1049–1055, 2016. © 2014 Society of Plastics Engineers     

Mechanical performance of ternary in situ polycarbonate/poly(acrylonitrile‐butadiene‐styrene)/liquid crystalline polymer composites

Ternary in situ polycarbonate (PC)/poly(acrylonitrile‐butadiene‐styrene) (ABS)/liquid crystalline polymer(LCP) composites were prepared by injection molding. The LCP used was a versatile Vectra A950, and the matrix of composite specimens was PC/ABS 60/40 by weight. Maleic anhydride (MA) copolymer and solid epoxy resin (bisphenol type‐A) were used as compatibilizers for these composites. The tensile, dynamic mechanical, impact, morphology, and thermal properties of the composites were studied. Tensile tests showed that the tensile strength of the PC/ABS/LCP composite in the longitudinal direction increased markedly with increasing LCP content. However, it decreased slowly with increasing LCP content in the transverse direction. The modulus of this composite in the longitudinal direction appeared to increase considerably with increasing LCP content, whereas the incorporation of LCP into PC/ABS blends had little effect on the modulus in the transverse direction. The impact tests revealed that the Izod impact strength of the composites in both longitudinal and transverse direction decreased with increasing LCP content up to 15 wt %; thereafter it increased slowly with increasing LCP. Dynamic mechanical analyses (DMA) and thermogravimetric measurements showed that the heat resistance and heat stability of the composites tended to increase with increasing LCP content. Scanning electron microscopy observation and DMA measurement indicated that the additions of epoxy and MA copolymer to PC/ABS matrix appeared to enhance the compatibility between the PC and ABS, and between the matrix and LCP. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2274–2282, 1999     

Studies on a terephthalic acid and dihydroxydiphenyl sulfone liquid crystalline copolymer and its composites with different thermoplastics

A liquid crystalline polymer (LCP) was synthesized by an interfacial polycondensation reaction at room temperature from terephthaloyl chloride and p,p′-dihydroxydiphenyl sulfone. The LCP synthesized was so stable and molecularly rigid that it did not show any phase transition until it degraded at about 320°C. Composites of the LCP with polycarbonate (PC), polystyrene (PS), and sulfonated polystyrene (SPS) were formed by compression molding at a temperature at which the thermoplastic matrix was in the melt state. They were thermally analyzed by differential scanning calorimetry. Tensile specimens were cut from the compression-molded plates, and mechanical tests were performed. The morphology of the material systems was studied by performing scanning electron microscopy analysis on cryogenically fractured specimens. For LCP/PS and LCP/SPS systems, a sharp two-phase morphology was formed, which suggested poor interfacial adhesion. The tensile strength of both systems decreased with LCP addition. The LCP/PC system also revealed a two-phase morphology; however, the interfaces between the LCP domains and the PC matrix were not so well defined, showing better interfacial adhesion than the two previous systems studied. Stronger bonding between the LCP and PC resulted in a significant improvement in the mechanical behavior of PC by LCP addition. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 645–652, 1997     

Molecular simulation of the effect of graft structure on the miscibility of high‐impact polystyrene blends

High‐impact polystyrene (HIPS) is a kind of thermoplastic with good impact, which is considered to derive from the biphase of microstructure studied with SEM, etc. In this article, the influence of polystyrene (PS)/polybutadiene (PB) graft structure to the behavior of HIPS was studied through molecular simulation. The analysis of Flory‐Huggis parameter χ and radial distribution function (RDF) shows that the blend system of PS/PB has the best miscibility when the mass ratio of PS/PB is 60/40. In the toughening process, however, the graft copolymer PB‐g‐S is formed. For the PS/PB‐g‐S system with the same repeat unit of PS, PB‐g‐S chains with two grafts [PB‐g‐S(G = 2)] are better than PB‐g‐S chains with one graft [PB‐g‐S(G = 1)] in miscibility, which is in accord with the study of Fischer and Hellmann. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Influences of compatibilization and compounding process on electrical conduction and thermal stabilities of carbon black‐filled immiscible polypropylene/polystyrene blends

The influences of styrene–butadiene–styrene (SBS) copolymer compatibilizer and compounding process on the electrical conduction and thermal stabilities of carbon black (CB)‐filled immiscible polypropylene (PP)/polystyrene (PS) (1/1) blends were investigated. The immiscible CB/PP/PS composite with CB homogeneously located in the PS phase exhibited the highest resistivity and the fastest variation amplitudes of electrical resistivity (ρ) and rheological parameters upon annealing. An optimal content of 5 vol% SBS could significantly lower ρ of the composites by partially trapping CB particles in the PP/PS interfacial region and by reducing the phase size. The compatibilizer markedly slowed down the variation amplitudes of ρ and rheological parameters and the phase coalescence of the composites submitted to thermal annealing. The (SBS/CB)/PP/PS composite with CB located at the PP/PS interface and in the PP phase prepared by blending a (SBS/CB) masterbatch with PP and PS exhibited lower ρ and better thermal stability in comparison with the CB/SBS/PP/PS composite with CB mainly within the PS phase and partially at the PP/PS interface prepared by direct blending. Spreading and wetting coefficients were used to explain the CB distribution and the phase morphology of the composites. © 2012 Society of Chemical Industry     

Toughness enhancement of high‐impact polystyrene based on γ‐radiation vulcanized natural rubber latex by using block copolymer

Polyisoprene‐block‐polystyrene‐block‐polyisoprene (ISI) was synthesized by the iniferter route and its use, as compared to a commercial polystyrene‐block‐polyisoprene‐block‐polystyrene (SIS), in the enhancement of the toughness of high‐impact polystyrene (HIPS), prepared by the γ‐radiation vulcanized natural rubber (RVNR) latex/phase transfer/bulk polymerization technique, was investigated. Addition of 5% SIS was adequate as an interfacial agent, which effectively increased the unnotched Izod impact energy of HIPS, whereas use of 10% of ISI was required. A long polyisoprene block with two polystyrene segments of SIS was favorable for compatibilization of HIPS. Transmission electron micrographs revealed the uniform distribution of the block copolymer at the shell region of the rubber particle. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1307–1316, 2002     

Preparation of exfoliated high‐impact polystyrene/MMT nanocomposites via in situ polymerization under controlling viscosity of the reaction medium

Exfoliated high‐impact polystyrene (HIPS)/montmorillonite (MMT) nanocomposites were prepared via in situ polymerization of styrene in the presence of polybutadiene, using an intercalated cationic radical initiator‐MMT hybrid (organoclay). In the solution polymerization in toluene, the silicate layers of the clay were well exfoliated, due to the low extra‐gallery viscosity that can facilitate the diffusion of styrene monomers into the clay layers during the polymerization. The exfoliated HIPS/MMT nanocomposites were also successfully prepared by controlling the viscosity of the reaction medium with prolong swelling of the organoclay in styrene, prior to bulk polymerization. The HIPS/MMT nanocomposites, obtained from bulk polymerization, exhibited a significant improvement in thermal stability, compared to those obtained from solution polymerization as well as the pure polymer counterparts. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers