共查询到20条相似文献,搜索用时 46 毫秒
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至今国内在深孔加工上存在的问题较多,许多厂家仍沿用落后的传统工艺,加工质量差,效率低。为改变这种落后状态,许多高校、院所和企业都在不断开发新工艺,新技术,有的已经取得很好的效果。为使科研成果尽快应用到生产实际中去,本刊将连载“振动切削深孔加工技术”,为企业的技术改造提供一项良好的技术措施,以期在“八五”期间更好的推广应用。 相似文献
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管文华 《机械工人(冷加工)》2008,(1):29-31
1.问题的由来金属切削液在金属切削、磨削加工过程中具有相当重要的作用。选用合适的金属切削液,能降低切削温度60~150℃,提高表面质量1~2级,减少切削阻力15%~30%,成倍地提高刀具和砂轮的使用寿命。并能把切屑和灰末从切削区冲走,因而提高了生产效率和产品质量。故它在机械加工中应用极为广泛。 相似文献
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干切削加工刀具及其设计 总被引:8,自引:0,他引:8
适宜的刀具材料和刀具几何参数是干切削加工的关键条件之一。文章在分析干切削加工对刀具要求的基础上,阐述了干切削刀具设计的要点,并结合应用实例说明了刀具设计对干切削加工的重要性 相似文献
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张书诚 《机械工人(冷加工)》2008,(3):33-35
随着工业的发展,对切削加工提出了越来越高的要求,就是既要向高效率、高精度、自动化的方向发展,同时又要满足加工过程的经济性和生态性的要求。高速干切削技术正是满足这一要求的先进制造技术。高速干切削技术是采用高效率的数控加工手段获得高精度,同时又因限制使用切削液,消除了切削液带来的环境污染、危害工人健康、增加制造成本等负面影响,实现了绿色生产。 相似文献
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对切削液的类型和功能进行阐述,比较几种切削液的功能和切削特点,根据内排屑深孔加工的特点和对切削液的要求,选择几种乳化型切削液进行钻削试验。通过对比试验及结果分析,确定出能适应深孔钻削加工的乳化型切削液,可以满足深孔钻削加工中对刀具的冷却润滑和排屑效果,从而可以减少对切削油的使用,降低生产成本及对环境的污染。 相似文献
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Chyn-Shu Deng Jih-Hua Chin 《The International Journal of Advanced Manufacturing Technology》2005,25(5-6):420-426
This work investigates the roundness of holes by application of Taguchi methods to BTA deep-hole drilling with reference to process factors. Taguchi methods and statistical techniques are used in experimental layout, in the analysis of each control factor, and in prediction of the optimum setting for control factors. A set of confirmatory tests is then conducted to verify the estimated response. Influences of the control factors are discussed, and the levels of factors that produce holes of desired roundness with sufficient robustness are presented. 相似文献
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A. Meena M. El Mansori 《The International Journal of Advanced Manufacturing Technology》2013,69(9-12):2833-2841
Dry machining is being recognized as ecological machining due to its less environmental impact and manufacturing cost. However, the choice of dry machining is mainly influenced by the workpiece material properties, machining operation and cutting conditions. The recent emergence of austempered ductile iron (ADI) can be considered a significant economic advantage to the increasing industrial demand for cost- and weight-efficient materials. However, due to its microstructure-induced inherent properties, ADI is considered hard-to-machine material. Thus, the dry drilling of ADI is investigated in this paper. The ADI material used in the present study is produced using an innovative process route for near net shape casting production. Drilling experiments are conducted on a DMU80P Deckel Maho five-axis machining centre using PVD-coated carbide tools under dry cutting environment. The dry drilling of ADI under different cutting conditions is evaluated in terms of specific cutting force and tool wear analysis. The influence of cutting conditions on chip morphology and surface roughness is also investigated. The experimental results revealed that the combination of the low feed rate and higher cutting speed leads to the higher mechanical and thermal loads on the tool's cutting edge, resulting in higher specific cutting force values. This behaviour is further supported by the chip morphology analysis, which revealed the formation of segmented chips at higher cutting speed with segment spacing increase with an increase in feed rate. Depending upon the cutting parameters, different modes of tool failures including crater wear, flank wear, chipping, breakage and built-up edge were observed. Surface roughness analysis revealed the influence of tool wear and chip morphology on the machined surface finish. 相似文献
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A. Rivero G. Aramendi S. Herranz L.N. López de Lacalle 《The International Journal of Advanced Manufacturing Technology》2006,28(1-2):1-11
As a result of the need to automate assembly in the aircraft industry, along with economic and ecological reasons, industry
and research institutions have been pushed to develop dry drilling for aluminium alloys to eliminate the need for cooling
fluids. The main difficulties in dry drilling are accelerated tool wear due to workpiece material adhesion on the tool and
the formation of bigger-sized burrs. This paper describes an experimental research study on machinability in the dry drilling
of aluminium alloys and on the potential of the new design of tools and coatings. Dry drilling tests were performed using
uncoated drills and two different coatings produced by means of an arc evaporation PVD process. Experiments consisted of machining
with a 10-mm diameter three-edged drill to produce 25-mm deep holes. Tool wear evolution and burr size were analysed, as well
as the impact of the process parameters on torque, power, feed force and tool temperature. 相似文献
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吴元昌 《世界制造技术与装备市场》2010,(1):84-87
目前,环境保护工作的要求日益严格,能源消耗有了具体的降低指标。在机械制造业干切削加工受到关注,其中齿轮的于切削滚齿已提上日程。国内有的齿轮加工厂已进口了干切滚齿机,有的齿轮机床厂已经开始试制干切滚齿机,已有2个以上的工具厂被要求配套供应能在滚齿速度200m/min以上工作的干切齿轮滚刀(以下简称于切滚刀)。 相似文献