变压器真空汽相干燥过程的传热传质计算

简要介绍了变压器真空汽相干燥技术的用途、工作原理、设备组成和工艺流程，针对国内变压器真空汽相干燥工艺过程缺少理论依据的问题，较详细地叙述了作者所建立的反映变压器真空汽相干燥工艺过程热质传递规律的综合数学模型，说明其建模原理和模型功能。最后介绍了该模型在设备设计、过程模拟及工艺过程控制方面的应用。     

A mathematical model of heat and mass transfer in Yankee drying of tissue

Final dewatering in the production of dry creped tissue is performed by Yankee drying, which includes hot pressing followed by simultaneous contact and impingement drying. The present study models Yankee drying and compares simulation results to the data obtained from trials on a pilot tissue machine. It advances models published previously by the representations developed for the transport of heat in the pressing stage and for the heat transfer involved in the dehydration of the cylinder coating spray. The model predicts an average specific drying rate within 4% in the range of the experimental data used.     

Conjugate heat transfer with laminar flow in an annulus

The solution to the conjugate heat transfer problem in an annulus with a heated (cooled) core and an insulated outside tube is presented. Three kinds of boundary conditions are considered for a chosen radius ratio. From the results of parametric calculation over a wide range, it is concluded that wall heat conduction in a core can have substantial effects on the heat transfer characteristics in the areas surrounding the beginning and the end of the heat transfer section.     

CFD modeling of a pilot-scale countercurrent spray drying tower for the manufacture of detergent powder

A steady-state, three-dimensional, multiphase computational fluid dynamics (CFD) modeling of a pilot-plant countercurrent spray drying tower is carried out to study the drying behavior of detergent slurry droplets. The software package ANSYS Fluent is employed to solve the heat, mass, and momentum transfer between the hot gas and the polydispersed droplets/particles using the Eulerian–Lagrangian approach. The continuous-phase turbulence is modeled using the differential Reynolds stress model. The drying kinetics is modeled using a single-droplet drying model, which is incorporated into the CFD code using user-defined functions (UDFs). Heat loss from the insulated tower wall to the surrounding is modeled by considering thermal resistances due to deposits on the inside surface, wall, insulation, and outside convective film. For the particle–wall interaction, the restitution coefficient is specified as a constant value as well as a function of particle moisture content. It is found that the variation in the value of restitution coefficient with moisture causes significant changes in the velocity, temperature, and moisture profiles of the gas as well as the particles. Overall, a reasonably good agreement is obtained between the measured and predicted powder temperature, moisture content, and gas temperature at the bottom and top outlets of the tower; considering the complexity of the spray drying process, simplifying assumptions made in both the CFD and droplet drying models and the errors associated with the measurements.     

具有质热源的方腔内对流传热传质及其非线性特性

以火灾为背景,对一个带有质热源的方腔进行了研究。针对不同Ra,浮升力比Nc,S_r和D_f,探讨了腔内流体的传热传质规律及其非线性特性。结果表明,存在临界R{a}_{\mathrm{c}}使流体流动由导热驱动流动转变为对流驱动流动,随着Ra增大质热源表面传热传质强度增加,流体由稳态流动转为振荡流动。当Nc>-1时,对流传热系数和对流传质系数增大,流体由稳态转化为倍周期振荡,最后转化为混沌。增大S_r和D_f可增强传热传质能力。     

Conjugate heat transfer in turbulent falling liquid films

Heat transfer characteristics for a falling turbulent liquid film flow over a fin are analyzed using the conjugate convection-conduction theory. Numerical results are obtained from a simultaneous solution of the energy equations of the fluid and the fin. Results are presented for the fin temperature distribution, dimensionless heat transfer coefficients, local heat fluxes, and fin efficiencies.     

Mechanisms of heat and mass transfer during drying of mate (Ilex paraguariensis) twigs

Experimental results of surface temperature and moisture content of twigs of mate were obtained in a conveyor-belt dryer operated batchwise. The first response was determined with an infrared sensor, while the second was by conventional gravimetry. A set of 0.04-m-long cylindrical twigs classified manually into three different subgroups on the basis of their diameters (3.5 × 10^?3, 6.5 × 10^?3, and 10 × 10^?3 m) were used in the experiments. Drying always took place in a chamber fed with a thin single layer of material 0.5 m in length and 0.05 m wide. The fresh twigs without leaves at ambient temperature (≈27.2 ± 2.6°C) and with an initial moisture content close to 0.8 ± 0.1 were dried at three different average air temperatures (65.5, 80.2, and 83.8°C) for 7200 s. A full set of nine (3¹ × 3¹) drying experiments were performed by varying the examined factors (particle diameter and drying temperature) at three levels. The low estimated Biot numbers (<0.55) indicate that convection plays a much more important role than conduction in heat transfer. Because of this and since heating was much faster than drying, the Newton’s law of cooling alone was successfully applied to describe the increase of particle temperature with time. From a similar analysis involving a convective mass transfer coefficient calculated with the Chilton-Colburn analogy emerged high-mass-transfer Biot numbers (≈5.37 × 10³ ? 3.65 × 10⁵) that reveal drying of twigs is governed by diffusion. In fact, the equation that represents the Fick’s second law of diffusion in a long cylinder (one-dimensional transfer), solved analytically and coupled to the model of heat transfer, was able to describe the kinetics of drying of mate twigs.     

膜过程中热质耦合传递分析

研究了透过致密无孔膜的传热传质过程,考察了传热传质的相互作用,建立了膜过程中热质耦合传递的数学模型,并以湿空气透过薄膜分离过程为例,分析了温差及浓度差的变化对传热传质过程的影响,发现温差及浓度差的变化会引起热阻及湿阻的变化,从而进一步影响热流量和传质通量,所以对传热传质过程有加成作用。     

Heat and mass transfer during microwave‐convective drying

The article presents a mathematical model of drying that describes the kinetics of combined microwave‐convective drying for the process as a whole. Based on this model, the drying curves and the temperature evolutions of the drying body were constructed by a number of computer‐simulated drying programs, which were chosen to follow the respective experimental processes carried out on a cylindrical sample made of kaolin. The experimental data allowed both the estimate of material coefficients arising in the model and the validation of the theory. A very satisfactory correlation of the theoretical predictions with the experimental data is found. The main novelty of this article is the mathematically complete drying model that describes all periods of the microwave‐convective drying process. Application of such a complete model is necessary if we want to optimize drying processes with respect to drying time and consumption of energy via computer simulations. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

振荡热管内的振荡及传热传质特性

通过分析振荡热管内部气液两相系统的受力和传热传质过程,对振荡热管进行了合理的简化和假设,建立了详细的理论模型.以n型单液塞振荡热管为例,采用显示差分法求解建立的控制方程,并预测传热传质特性和液塞的振荡行为,结果显示：液塞在毛细管路内的运动既有宏观振荡又有局部振荡,振荡的幅度和频率在增大和减小中交替变化,没有固定的周期;液塞两侧气泡间的压差是其振荡的主要驱动力,当振荡热管非水平工作时,需考虑重力的影响,与其他力相比,毛细阻力对液塞振荡的影响可以忽略;液膜短时间内的干涸是诱发新一轮振荡以及强化传热的源动力.     

Lumped heat and mass transfer coefficient for simulation of a pressure swing adsorption process

The practical implications of replacing various individual transport resistances such as gas-solid mass and heat transfer, and gas phase axial dispersions of mass and heat in a numerical model of a pressure swing adsorption (PSA) process by a single, empirical, lumped, effective mass transport coefficient were evaluated. A non-isothermal, adiabatic, four-step Skarstrom-like PSA process for production of pure helium from a binary helium-nitrogen mixture using 5A zeolite adsorbent was considered. It was found that the above-described model simplification was adequate to describe key process performances such as the bed size factor and the product recovery vis-a-vis a detailed model where the effects of all individual resistances were explicitly included.     

叉流热源塔传热传质模型的建立及实验验证

热源塔作为新型的热质交换设备,在热源塔热泵机组运行过程中起着重要作用。其在冬季运行时从空气中吸收热量,为热泵机组提供低品位热量。热源塔与冷却塔在传热传质上存在一定异同点,指出了冷却塔与热源塔在传热传质上存在热阻、液体物性、潜热换热量比例、循环水/液体流量、飘液对系统的影响、热量传递方向和换热量大小等方面的差异。根据热源塔与冷却塔差异建立叉流热源塔传热传质数学模型,并采用实验验证模型的准确性。结果表明叉流热源塔潜热百分比低于35%,模型结果与实验结果相比换热性能误差低于10%,该模型能够较为精确地对叉流热源塔换热性能进行模拟。     

吸附除湿换热:弱关联热质耦合传递过程

传统上,湿空气流经除湿换热器的热质传递过程被认为是耦合过程,这使得研究该过程的热质传递规律及除湿换热器的优化设计变得十分困难。为此,在对实验结果分析的基础上,通过少量的近似处理,提出了一种的对该热质传递过程进行解耦分析的处理方法,从理论上揭示了该类型的单元式固体吸附除湿空调具备天然的温湿度独立处理能力,为后续的空调系统性能分析及除湿换热器的优化设计提供了一个简单有效的分析方法。     

Numerical determination of fluid-to-particle mass and heat transfer coefficients in packed bed reactors

A method based on particle-resolved CFD is built and validated, to calculate the fluid-to-particle mass and heat transfer coefficients in packed beds of spheres with different tube-to-particle diameter ratios (N) and of various particle shapes with N = 5.23. This method is characterized by considering axial dispersion. The mass and heat transfer coefficients increase by 5%–57% and 9%–63% after considering axial dispersion, indicating axial dispersion should be included in the method. The mass and heat transfer coefficients are reduced as N decreases. The catalyst particles without inner holes show higher mass and heat transfer coefficients than the ones with inner holes, because of unfavorable fluid flow in inner holes. The bed of trilobes has the highest mass and heat transfer coefficients, being 85% and 95% higher than the one of spheres. This work provides a versatile method and some useful guidance for the design of packed bed reactors.     

Mathematical model for intermittent microwave convective drying of food materials

Intermittent microwave convective drying (IMCD) is an advanced technology that improves both energy efficiency and food quality in drying. Modeling of IMCD is essential to understand the physics of this advanced drying process and to optimize the microwave power level and intermittency during drying. However, there is still a lack of modeling studies dedicated to IMCD. In this study, a mathematical model for IMCD was developed and validated with experimental data. The model showed that the interior temperature of the material was higher than the surface in IMCD, and that the temperatures fluctuated and redistributed due to the intermittency of the microwave power. This redistribution of temperature could significantly contribute to the improvement of product quality during IMCD. Limitations when using Lambert’s law for microwave heat generation were identified and discussed.     

A rationally based model applicable for heat pump tumble dryer

The present study proposes a rationally based heat pump clothes dryer model which is capable of handling transient behaviors of both air-side and refrigerant side. The model can take into account the geometrical variation of the heat exchangers. Yet the proposed model is free from extra constraints that were normally imposed by previous studies. The simulation shows that there exist three stages in a typical drying process, including a preheat stage, followed by a constant evaporation stage, and finally a falling drying rate period. The calculation indicates that the variation of the clothes temperature and the system suction/discharge pressure show an appreciable rise in the first stage, remain nearly unchanged at the second stage, and increase again at the final stage of drying process. Also, the corresponding maximum specific moisture extraction rate (SMER) peaks at the end of the second stage while the corresponding coefficient of performance (COP) drops continuously. The simulation also indicates that increasing the air volumetric flowrate yields a lower discharge/suction pressure, a higher COP value, and a shorter drying time. The results also suggested that a good strategy to maximize COP is initiated by a low volumetric rate during the preheat stage, increasing it during the second stage and lowering it to an intermediate flowrate at the end of the drying period. Increasing heat exchanger size, either by increasing heat exchanger width or the number of tube row, results in a lower suction/discharge pressure and a shorter drying time. Although both approaches adopt larger surface area to promote overall performance, it is found that increasing the width of heat exchanger yields more effective results.     

Characterization of isotherms and thin-layer drying of red kidney beans,Part II: Three-dimensional finite element models to estimate transient mass and heat transfer coefficients and water diffusivity

Three-dimensional finite element models with consideration of shrinkage and irregular shape were developed to estimate the relationships among the transient heat and mass transfer coefficients, the transient water diffusivity, and the temperature and moisture content of the red kidney beans being dried under different drying conditions. An equation was developed to calculate the transient mass transfer coefficient using the measured time–moisture content data. This calculated transient mass transfer coefficient was further used to calculate the transient heat transfer coefficient. To verify the predicted temperature on the surface of the red kidney beans, surface temperature was measured using a handhold infrared thermometer. These measured temperature and time–moisture content data were used to determine the transient water diffusivity using the least square method when the red kidney bean kernel experienced a shrinkage during drying. Strong relationship among the transient heat and mass transfer coefficients, the water diffusivity, and the ratio of the transient heat and mass transfer coefficients was revealed. This relationship could be used to predict temperature and moisture content of the red kidney beans during the entire drying period. The Lewis number?=?27, and the ratio of the transient heat over mass transfer coefficients was 10765?J?m^?3?k^?1 at 30 and 40°C, and 10729?J?m^?3?k^?1 at 50°C. Shrinkage did not significantly influence the value of the estimated transient water diffusivity.     

Experimental study of paddy drying in a vortex chamber

The intensification of interfacial mass, heat, and momentum transfer makes vortex chambers potentially interesting for the efficient drying of paddy, allowing shorter drying times and/or more compact equipment. The presence of a shell introduces particular challenges. Intraparticle diffusion limitations are strong and may reduce the advantage from intensified interfacial mass and heat transfer and the efficiency of air usage. Furthermore, high shear and normal stresses in the fast rotating particle bed may cause damage to the paddy shell, posing problems for transport and storage. With these specific aspects in mind, the use of vortex chambers for paddy drying is experimentally evaluated.     

内冷除湿器中热质交换过程的数值模拟与分析

介绍了一种板翅式内冷型除湿器,针对其运行特点建立了其除湿过程的数学模型。分析了除湿过程中除湿器内部溶液与空气的温度场分布以及空气含湿量的分布情况,对内冷除湿与绝热除湿进行了比较,分析了内冷对于溶液温度以及传质驱动势的影响。结果显示与绝热除湿相比内冷除湿可有效抑制溶液温升,但对于传质驱动势的影响并不大,在典型工况下,其溶液出口平均温度比绝热除湿的平均温度低4.83℃,而积分平均湿差仅比绝热除湿时高出0.38 g&#8226;kg^-1,约为3.2%。