Comparative study of the activity of cobalt and nickel as promoters of HDS catalysts

A series of trimetallic (NiCoMo) hydrodesulphurisation supported catalysts were prepared using a successive impregnation method, varying the ratio of promoters Ni/(Ni + Co) and maintaining the ratio (Ni + Co)/Mo constant. Optima for higher thiophene hydrodesulphurisation activity were found for ratios Ni/(Ni + Co) of 0.7 and 0.8. It is suggested that the optima may be strongly dependent on method of catalyst preparation, and/or type of support employed. Presulphidation was found to increase the activity in NiMo more than in CoMo. Testing of commercial catalysts confirmed various differences between CoMo and NiMo catalysts.     

A comparative study on the effect of promoter content of hydrodesulfurization catalysts at different evaluation scales

CoMo and NiMo supported Al₂O₃ catalysts have been investigated for hydrotreating of model molecule as well as industrial feedstock. Activity studies were carried out for thiophene and SRGO hydrodesulfurization (HDS) in an atmospheric pressure and batch reactor respectively. These activities on sulfided catalysts were evaluated as a function of promoter content [M/(M + Mo) = 0.30, 0.34, 0.39; M = Co or Ni] using fixed (ca. 8 wt.%) molybdenum content. The promoted catalysts were characterized by textural properties, XRD, and temperature programmed reduction (TPR). TPR spectra of the Co and Ni promoter catalysts showed that Ni promotes the easy reduction of Mo species compared with Co. With the variation of promoter content NiMo catalyst was found to be superior to CoMo catalyst for gas oil HDS, while at low-promoter content the opposite trend was observed for HDS of thiophene. The behavior was attributed to the several reaction mechanisms involved for gas oil HDS. A nice relationship was obtained for hydrodesulfurized gas oil refractive index (RI) and aromatic content, which corresponds to the Ni hydrogenation property.     

Deoxygenation of stearic acid with a novel Ni(CO)‐MoS2/Fe3S4 catalyst

Magnetically recyclable Ni(Co)‐promoted MoS₂ catalysts with greigite (G) core were synthesized and their activity and selectivity in hydrodeoxygenation of stearic acid were investigated. The activity of the catalysts tested at 320 °C and H₂ initial pressure of 3.5 MPa could be ranked as NiMo/G > CoMo/G > Mo/G. Two main products were detected, C18 (through HDO pathway) and C17 hydrocarbons (through DCO pathway). HDO was the dominant pathway for all of the catalysts. As for the C18/C17 ratio, the catalysts were found to be in the order: Mo/G > CoMo/G ≈ NiMo/G. The Paraffin/Olefin ratio was over 1 for all of the catalysts with NiMo/G showing the highest ratio. Stearic acid was found to have an inhibiting effect on the adsorption of intermediates over the active sites. Moreover, the concentrations of intermediates decreased at high conversions of stearic acid. The formation of the intermediate aldehyde is through C–O hydrogenolysis of the fatty acid following the protonation, dehydrogenation, and hydride addition steps. The same steps were suggested to be involved in the transformation of the aldehyde to the alcohol. Formation of C_n‐1 hydrocarbons was found to be via decarbonylation route. The enhancement of the DCO pathway over the promoted catalysts was related to the electron transfer from the promoting atom to an adjacent sulphur atom and reduction in sulphur‐metal bond strength.     

Production of Carbon Nanotube by Ethylene Decomposition over Silica-Coated Metal Catalysts

Formation of carbon nanofibers (CNFs) and carbon nanotubes (CNTs) through the decomposition of ethylene at 973 K was achieved using various metal catalysts covered with silica layers. CNFs of various diameters were formed by ethylene decomposition over a Co metal catalyst supported on the outer surface of the silica. In contrast, silica-coated Co catalysts formed CNTs with uniform diameters by ethylene decomposition. Silica-coated Ni/SiO₂ and Pt/carbon black also formed CNTs with uniform diameters, while CNFs and CNTs with various diameters were formed over Ni/SiO₂ and Pt/carbon black without a silica coating. These results indicate that silica layers that envelop metal particles prevent sintering of the metal particles during ethylene decomposition. This results in the preferential formation of CNTs with a uniform diameter.     

Hydrodesulfurization of thiophene on carbon nanofiber supported Co/Ni/Mo catalysts

Co, Mo, NiMo and CoMo catalysts supported on alumina, fishbone and platelet carbon nanofibers (CNFs) have been prepared. The dispersion of the oxide phases was qualitatively studied and compared using X-ray diffraction (XRD) and transmission electron microscopy (TEM). The reducibility of the catalysts was studied by temperature programmed reduction (TPR). Hydrodesulfurization (HDS) of thiophene was used as a model reaction to compare the activity of different catalysts. The activity tests showed that the alumina supported catalysts exhibited higher activity compared to the corresponding CNF supported catalysts, and the NiMo catalysts were more active than the corresponding CoMo catalysts. The thiophene HDS activity was correlated with the dispersion of the molybdenum species and the reducibility of different catalysts. Interestingly, the CNF supported Co catalysts have higher thiophene HDS activity than the CNF supported Co(Ni)Mo catalysts.     

Magnesia-Supported Mo, CoMo and NiMo Sulfide Catalysts Prepared by Nonaqueous Impregnation: Parallel HDS/HDN of Thiophene and Pyridine and TEM Microstructure

MgO-supported Mo, CoMo and NiMo sulfide catalysts were prepared by impregnation using slurry MoO₃/methanol and solutions of Ni and Co nitrates in methanol. The catalysts exhibited very high hydrodesulfurization activity and low hydrodenitrogenation activity in competitive reactions of thiophene and pyridine. The promotion effect for HDS of Ni and Co was higher for our MgO-supported MoS₂ catalysts than for conventional Al₂O₃-supported catalysts. The specific features in the TEM images of MgO-supported catalysts as compared to conventional Al₂O₃-supported catalysts were fairly broad MoS₂ slab length distribution and the presence of unusually long MoS₂ slabs.     

Influence of the promoter's nature (nickel or cobalt) on the active phases ‘Ni(Co)MoS’ modifications during deactivation in HDS of diesel fuel

The characterization of various spent Ni(Co)MoP/Al₂O₃ catalysts has been performed in order to elucidate the active phase modifications undergone on the catalysts at operating conditions. Six catalysts coming either from industrial or pilot reactors were studied. The deactivation level (for hydrogenation reaction) can be determined by XPS analysis quantifying the ‘Ni(Co)MoS’ mixed phase amount. The spent catalyst active phases characteristics, at different levels of deactivation, firstly evidenced that the coke particularly influences the CoMo active phase (X-ray photoelectron spectroscopy) lowering the ‘CoMoS’ mixed phase amount. On the spent NiMo catalysts, most of the nickel is segregated (XPS, Extended X-ray Absorption Fine Structure, Transmission Electronic Microscopy/Energy Dispersive Spectroscopy) even after low residence time in the unit (pilot plant origin). In both cases it leads to the progressive deactivation of the catalyst. The coke does not seem to influence the ‘NiMoS’ mixed phase amount excepted at its life-end.     

Carbon Monoxide Hydrogenation over Zirconia Supported Ni and Co-Ni Bimetallic Catalysts

Zirconia supported nickel and cobalt-nickel bimetallic catalysts were prepared and characterized for various physico-chemical properties. The hydrogenation of carbon monoxide was studied over these catalysts in the pressure range of 101.3–1654kPa, temperature range of 513–533K, weight hourly space velocity range of 8–14h^–1 and H2/CO mole ratio of 2. Catalysts containing both Co and Ni were found to give higher C₅₊ hydrocarbons selectivity compared to that containing only Ni. A maximum C₅₊ hydrocarbons selectivity of 55wt% was obtained at 655kPa pressure, 523K and 9.6h^–1 of WHSV with catalyst containing 4.03wt% Co and 2.64wt% Ni. The C₂ and C₃ olefin contents of the products decreased with increase in pressure. Improved deactivation behavior of the catalysts was observed when operated at high pressure.     

Supported (NiMo,CoMo)-carbide, -nitride phases: Effect of atomic ratios and phosphorus concentration on the HDS of thiophene and dibenzothiophene

A study on the catalytic properties of the transition metals (Ni,Co,Mo)-carbides, -nitrides for thiophene and dibenzothiophene hydrotreating was conducted. The (Ni,Co)-Mo carbides and the corresponding (Ni,Co)-Mo nitride phases showed a catalytic activity higher than conventional bimetallic (Ni,Co)-Mo sulfides. In addition, a study was done on the effect of the atomic ratios, i.e., 0.1 ≤ M⁺/(M⁺ + Mo) ≤ 0.9 where M⁺ stands for Ni or Co, and the concentration of promoters such as phosphorous, which was a structural stabilizing agent. The catalytic performance of the bimetallic NiMo and CoMo carbides and nitrides was studied using thiophene and dibenzothiophene hydrodesulfurization (HDS) as model reactions at 623 K and P = 1 atm. The catalytic activity of the dispersed carbide and nitride phases on the alumina carrier was more significant than that of the reference catalysts, alumina supported NiMo-S and CoMo-S. The metallic character of the NiMo and CoMo carbides was evidenced by their higher hydrogenation activity in thiophene HDS, while the nitrides favored both hydrogenation and hydrogenolysis type reactions.     

The role of nickel in pyridine hydrodenitrogenation over NiMo/Al2O3

Al₂O₃ supported Mo, Ni, and NiMo/Al₂O₃ catalysts with various Ni contents were prepared to investigate the role of Ni as a promoter in a NiMo bimetallic catalyst system. The hydrodenitrogenation (HDN) reaction of pyridine as a catalytic probe was conducted over these catalysts under the same reaction conditions and the catalysts were characterized using BET surface area measurement, infrared spectroscopy, temperature programmed reduction, DRS and ESR. According to the results of reaction experiments, the NiMo/Al₂O₃ catalyst showed higher activity than Mo/Al₂O₃ catalyst in the HDN reaction and particularly the one with atomic ratio [Ni/(Ni+Mo)]=0.3 showed the best activity for the HDN of pyridine. The findings of this study lead us to suggest that the enhancement in the HDN activity with nickel addition could be attributed to the improvement in the reducibility of molybdenum and the formation of Ni-Mo-O phase.     

Comparison of Co/MgO and Ni/MgO catalysts for the steam reforming of naphthalene as a model compound of tar derived from biomass gasification

The catalytic performances of 12 wt.% Co/MgO catalyst pre-calcined at 873 K and of Ni catalysts for the steam reforming of naphthalene were investigated. The results of characterizations (TPR, XRD, and CO adsorption) for Ni catalysts showed that Ni metal particles were formed over the catalysts pre-calcined at 873 K with high Ni loading via reduction of NiO–MgO phases. A few Ni metal particles were obtained over the catalysts pre-calcined at 1173 K with all Ni loading values.The catalytic performance data showed that Co/MgO catalyst had higher activity (conv., 23%, 3 h) than any kinds of Ni/MgO catalysts tested in this study, under lower steam/carbon mole ratio (0.6) and higher concentration of fed naphthalene (3.5 mol%) than those used in the other works. The steam reforming of naphthalene proceeded when there was a stoichiometric ratio between the carbon atoms of naphthalene and H₂O over Co catalyst; however, the activation of excess H₂O happened over the Ni catalyst and this phenomenon can lead to having lower activity than Co catalyst. We concluded that these observations should be attributed to different catalytic performances between Co/MgO and Ni/MgO catalysts.     

A comparative study for heavy oil hydroprocessing catalysts at micro-flow and bench-scale reactors

CoMo and NiMo catalysts were prepared and the catalytic activities were evaluated in fixed bed micro-flow and bench-scale reactors with different feed composition. Experiments were conducted at conditions close to those that exist in the industrial practice. Due to the different nature of the feeds, the conditions were varied with respect to both evaluation scales. The fresh and spent catalysts were characterized. Spent catalyst textural properties indicated that catalysts were deactivated and the surface area and pore volume dropped by 20–60%. The adsorption–desorption hysteresis of spent catalysts indicated that cylindrical pores are deactivated at the pore mouth and played an important role in modification by either closing one end of the pore or forming a narrow neck pore, which is indicative of the formation of “ink-bottle” type pores. Thus, the deposition of metal and carbon takes place preferentially at the pore entrance, which causes pore mouth plugging. These results are also supported by the SEM–EDAX analysis, where metal and carbon depositions are evident and taking place at the superficial region of a catalyst particle. The increase in absolute area of hysteresis is based on the catalyst's average pore diameter: the higher the average pore diameter, the lower the area of the spent catalyst. The activity and deactivation of the catalyst are discussed on the basis of catalyst porosity and deposited metal characterization. The composition of catalysts varies, considering two applications in a multi-reactor system: a CoMo catalyst for the first reactor, and a NiMo in the second reactor; the former is supported on γ-Al₂O₃ and the latter on TiO₂/Al₂O₃. As a comparison, the CoMo catalyst exhibited better hydrogenolysis while the NiMo catalyst showed better hydrogenation activity in both micro-flow and bench-scale reactors. It appears that there is a moderate effect of TiO₂ content in support on Ni and V hydrodemetallization (HDM) while hydrodeasphaltenization (HDAs) and hydrodesulfurization (HDS) activities were slightly improved when a partially hydrotreated feed, which contains more refractory compounds than virgin feedstock, was employed.     

Comparative Study on CO2 Hydrogenation to Higher Hydrocarbons over Fe-Based Bimetallic Catalysts

This paper reports on notable promotion of C₂ ⁺ hydrocarbons formation from CO₂ hydrogenation induced by combining Fe and a small amount of selected transition metals. Al₂O₃-supported bimetallic Fe–M (M = Co, Ni, Cu, Pd) catalysts as well as the corresponding monometallic catalysts were prepared, and examined for CO₂ hydrogenation at 573 K and 1.1 MPa. Among the monometallic catalysts, C₂ ⁺ hydrocarbons were obtained only with Fe catalyst, while Co and Ni catalysts yielded higher CH₄ selectively than other catalysts. The combination of Fe and Cu or Pd led to significant bimetallic promotion of C₂ ⁺ hydrocarbons formation from CO₂ hydrogenation, in addition to Fe–Co formulation discovered in our previous work. CO₂ conversion on Ni catalyst nearly reached equilibrium for CO₂ methanation which makes this catalyst suitable for making synthetic natural gas. Fe–Ni bimetallic catalyst was also capable of catalyzing CO₂ hydrogenation to C₂ ⁺ hydrocarbons, but with much lower Ni/(Ni+Fe) atomic ratio compared to other bimetallic catalysts. The addition of a small amount of K to these bimetallic catalysts further enhanced CO₂ hydrogenation activity to C₂ ⁺ hydrocarbons. K-promoted Fe–Co and Fe–Cu catalysts showed better performance for synthesizing C₂ ⁺ hydrocarbons than Fe/K/Al₂O₃ catalyst which has been known as a promising catalyst so far.     

Hydroprocessing of straight run diesel mixed with light cycle oil from fluid catalytic cracking,using sulfide NiMo catalyst on zeolite-containing supports

It is proposed that the sulfide NiMo system supported on alumina-SAPO-31 composite (NiMo/Al₂O₃-SAP catalyst) be used to obtain high-quality diesel fuel from a mixture of straight run diesel (SRGO) and light cycle oil (LCO) produced by fluid catalytic cracking (FCC). It is shown that the use of this catalyst ensures the synthesis of diesel fuel of higher quality upon hydroprocessing a feedstock with 30 wt % LCO, compared to the traditional sulfide NiMo/Al₂O₃ or CoMo/Al₂O₃ catalysts. It is found that the content of aliphatic hydrocarbons is raised in the products of hydrotreatment, compared to the initial feedstock. This confirms the ability of NiMo/Al₂O₃-SAP catalyst to facilitate the reaction of ring opening. Using the proposed catalyst should improve the quality of diesel fuels obtained via the hydroprocessing of LCO-containing feedstock.     

Effect of supercritical deposition synthesis on dibenzothiophene hydrodesulfurization over NiMo/Al2O3 nanocatalyst

The synthesis of two NiMo/Al₂O₃ catalysts by the supercritical carbon dioxide/methanol deposition (NiMo‐SCF) and the conventional method of wet coimpregnation (NiMo‐IMP) were conducted. The results of the physical and chemical characterization techniques (adsorption–desorption of nitrogen, oxygen chemisorption, XRD, TPR, TEM, and EDAX) for the NiMo‐SCF and NiMo‐IMP demonstrated high and uniform dispersed deposition of Ni and Mo on the Al₂O₃ support for the newly developed catalyst. The hydrodesulfurization (HDS) of fuel model compound, dibenzothiophene, was used in the evaluation of the NiMo‐SCF catalyst vs. the commercial catalyst (NiMo‐COM). Higher conversion for the NiMo‐SCF catalyst was obtained. The kinetic analysis of the reaction data was carried out to calculate the reaction rate constant of the synthesized and commercial catalysts in the temperature rang of 543–603 K. Analysis of the experimental data using Arrhenius' law resulted in the calculation of frequency factor and activation energy of the HDS for the two catalysts. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Effect of EDTA on hydrotreating activity of CoMo/γ-Al2O3 catalyst

γ-Al₂O₃ supported Co (0–4.5 wt%) Mo (9.0 wt%) sulfide catalysts were prepared in the presence and the absence of ethylenediaminetetraacetic acid (EDTA). The hydrodenitrogenation (HDN) activity of these catalysts was studied in the model reaction of 2,6-dimethylaniline (DMA) at 300 °C under 4 MPa. The CoMo/Al₂O₃ catalysts prepared with the EDTA showed higher HDN of DMA than those prepared without EDTA. The maximum of 36% increase in rate constant of HDN of DMA was observed over the catalyst with 3% Co prepared using EDTA. The FT-IR spectroscopy of adsorbed CO on CoMo catalysts showed that EDTA addition promoted the formation of catalytically active “CoMoS” phase as evidenced from increases in intensity of band at 2070 cm⁻¹, which is maximum for 3% Co loaded catalysts. The HDN and hydrodesulfurization (HDS) activity of 3% Co loaded catalyst prepared using EDTA was tested and compared with those catalyst prepared without EDTA in a trickle bed reactor using heavy gas oil derived from Athabasca bitumen in the temperature range 370–400 °C and 8.8 MPa. Improved HDN and HDS conversion of heavy gas oil was obtained for the catalyst prepared with EDTA.     

Catalytic carbon deposition-oxidation over Ni,Fe and Co catalysts: A new indirect route to store and transport gas hydrocarbon fuels

In this work, a new two-step route to store and transport associated natural gas, promoted by Ni, Fe and Co supported catalyst was presented. Initially, CH₄ is converted into carbon deposits (M/C composite), being Fe catalyst the most active catalyst. In Step 2, M/C composite reacts with H₂O producing H₂, CO and CH₄. TPO experiments showed that efficiency and selectivity of oxidation depends on the metal. Ni catalyst produced mainly H₂ and CO, while Fe system was more selective to convert carbon into CH₄. The formation of C₂ and C₃ compounds suggests the presence of a Fischer Tropsch like process.     

Effect of catalyst composition on the hydrodesulphurization and hydrodemetallization of atmospheric residual oil

A series of CoMo/Al₂O₃ catalysts containing a third additive, a Si, Ti, or P compound, were prepared using a consecutive impregnation method. The activities for the hydrodesulphurization (HDS), hydrodemetallization (HDM) and Conradson carbon residue (CCR) reduction of atmospheric residual oil were tested in a semi-batch basket type reactor. Cycle-aging tests were carried out for comparison of catalyst stability. The intrinsic rate constants of HDS from a semi-empirical calculation were used to test the coke tolerance of the catalysts. The CoMo/Al₂O₃ catalyst with a titanium compound added exhibited the highest activity enhancement for HDS and HDM reactions. It was also found that the surface activity maintenance can be effectively improved by the addition of an appropriate amount of titanium compound. The activity and stability of CoMo and NiMo catalysts for the HDS and HDM reactions were also compared.     

Specific performance of silica-coated Ni catalysts for the partial oxidation of methane to synthesis gas

Silica-supported Ni catalysts were prepared by using water-in-oil typed microemulsion. By preparation using the microemulsion, Ni metal particles with diameters < ca. 5 nm were covered uniformly with silica layers with thickness of ca. 10 nm, whereas Ni metal particles were supported on the outer surface of silica by a conventional impregnation method. The Ni metal covered with silica (coat-Ni) showed excellent catalytic performance for the partial oxidation of methane into synthesis gas. Coat-Ni showed a high activity and a long life for the partial oxidation of methane at temperatures above 973 K to form CO and hydrogen, whereas Ni metal catalyst supported on silica was rapidly deactivated for the reaction. Ni K-edge XANES/EXAFS and temperature-programmed reduction for these catalysts showed that Ni metal particles in coat-Ni strongly interacted with silica. The strong interaction of Ni metal particles with silica would improve their catalytic performance for the partial oxidation of methane into synthesis gas.     

Bio gas oils with improved low temperature properties

During hydrodeoxygenation of triglycerides to motor fuel the isomerization reactions have an important role, since the cold flow properties of the product are improved significantly by increase of isoparaffin content of the product in gas oil boiling range. Accordingly, the aim of our research program was to select and investigate suitable catalyst(s) for producing relatively high isoparaffin containing product for a long time of preserved activity. Both not-presulphided CoMo/Al₂O₃ and NiMo/Al₂O₃ catalysts have isomerization activity, however, in the case of CoMo/Al₂O₃ catalyst triglyceride conversion is higher by 25.1-30.5 abs%, as well as yields by 24.2-24.6 abs% corresponding by 0.18-0.33 higher i-/n-paraffin ratio than for NiMo/Al₂O₃ under favorable conditions. Thereby products with more advantageous cold flow properties can be produced on CoMo/Al₂O₃ catalyst.