Filtration efficiency analysis of fibrous filters: Experimental and theoretical study on the sampling of agglomerate particles emitted from a GDI engine

Fibrous filters are commonly used for aerosol purification and sampling. The filtration efficiency has been extensively studied using standard aerosol generators, yet the literature on experimental data and theoretical study concerning the filtration of agglomerates from real engines remains scarce. A filtration efficiency test system was developed to determine the filtration efficiency of two types of filters (uncoated and fluorocarbon coated) loaded by particulate matter (PM) emissions from a gasoline direct injection (GDI) engine. The experimental results showed that the filtration efficiency in terms of PM mass and number increased over time for both types of filters. The fractional efficiency (penetration efficiency) curves for the test fibrous filters rendered a U-shaped curve for particle sizes from 70 to 500 nm, and the most penetrating particulate size (MPPS) decreased over time. A small fraction of accumulation mode particles with the size between 70 nm to 500 nm penetrated the filters while almost all nucleation mode particles with the size below 50 nm were captured by the filters. The filtration efficiency derived from an empirical model based on classical single-fiber theory for laden filters generally agreed with the experimental data for the first 500 s, but suffered a significant deviation by approximately one order of magnitude at 948 s. A better estimate of the filtration efficiency trend with the maximum deviation of about 20% (except for large particles at the high end of the measurement spectra) was obtained by using a revised model which incorporates the effects of the increase in filter solidity, local velocity, dynamic shape factor and effective total length of fibers during the filtration process.

© 2017 American Association for Aerosol Research     

Aligned carbon nanotube sheet high efficiency particulate air filters

Aerosol filters, made with conventional micro-fiber fabrics, are designed to efficiently capture small particles from the air. Filters constructed of nano-fiber fabric structures provide even greater filtration efficiency than conventional micro-fiber fabrics due to their higher surface area and smaller pore size. Carbon nanotubes (CNTs) are very small diameter fibers that have the potential to be integrated into filters to further increase particle capture efficiency. In this study, CNT sheets, drawn from millimeter tall CNT arrays, were integrated between traditional micro-fiber fabrics to produce aerosol filters. The filtration performance of the novel filters showed that when the number of CNTs layers increased, the filtration efficiency increased dramatically, while the pressure drop also increased. In order to meet high efficiency particulate air (HEPA) filter requirements with a reasonable pressure drop, CNTs were laid in a cross-plied structure within the filter. The results demonstrated that the three layer cross-ply structure provided 99.98% filtration efficiency at 0.3 μm particle size at a 10 cm/s face velocity, making it a viable method for producing low basis weight HEPA filters utilizing CNTs as the main filtration component.     

Biodegradable Electrospun Poly(lactic acid) Nanofibers for Effective PM 2.5 Removal

In addition to the rapid urbanization and industrialization around the world, air pollution due to particulate matter is a substantial threat to human health. A considerable research effort has been devoted to the development of electrospun polymer nanofibers for air filter applications. Among these new technologies, electrostatic charge‐assisted air filtration is a promising technology for removing small particulate matter (PM). In this investigation, biodegradable electrospun poly(l ‐lactic acid) (PLLA) polymer nanofibers are employed for air filter applications. Electrostatic charges generated from the PLLA nanofiber can significantly enhance air filter applications. Compared with a 3M commercial respirator filter, electrospun PLLA fibrous filters exhibit a high efficiency of 99.3%. Even after 6 h of filtration time, the PLLA filtration membrane still exhibits a 15% improvement in quality factor for PM 2.5 particles than the 3M respirator. This is mainly attributed to the electrostatic force generated from the electrospun PLLA nanofibers, which significantly benefit submicron particle absorption. Due to their biodegradability, ease of fabrication, and relatively high efficiency, electrospun PLLA nanofibers show great promise in applications such as air cleaning systems and personal air purifier applications.     

Development of a Reference Standard for Particulate Matter Mass in Ambient Air

Particulate matter (PM) in ambient air is composed of many chemical species of varying vapor pressures. A direct mass measurement of PM mass on filters is the basis of regulatory PM reference methods. The loss of semi-volatile PM mass collected on filters and filter sampling artifacts can produce nonquantifiable biases in reference method measurements depending on the thermodynamic history of the filter; therefore, a reference method cannot be considered a scientific reference standard. A new technique is introduced which has the potential to overcome the difficulties inherent in PM mass measurement and holds the promise of the measurement of PM mass as it exists in ambient air at ambient temperature. While comprehensive laboratory and field studies of the instrument and its components are needed to fully characterize the system, preliminary data have been obtained to provide a basic proof of concept for the technique.     

Physical filtration efficiency analysis of a polyaniline hybrid composite filter with graphite oxide for particulate matter 2.5

Particulate matter (PM) 2.5 pollution is a prevalent environmental and public health issue that has raised serious global concerns. Because standard heating, ventilation, and air conditioning filters are incapable of filtering out PM 2.5 particles efficiently, different methods of PM 2.5 filtration, such as physical filtration and electrostatic filtration, are under investigation to develop a filter with a high filtration efficiency and a low pressure drop. According to various studies, pressure drop has a significant influence on the filtration efficiency. An equation for the theoretical trend was generated based on the composite data gathered from similar filtration studies and was used to evaluate the relationship between pressure drop and filtration efficiency. Here, the theoretical equation indicated that the filtration efficiency increased as the pressure drop on a filter increased until 0.01 psi where the efficiency remained near constant at approximately 99.9%. In this study, we introduce a graphite oxide (GO) and polyaniline (PANi) composite hybrid filter in order to create a low-pressure (1.2 psi) drop filter. By adding GO flakes to the PANi matrix, we not only produced a highly permeable filter while allowing continuous gas flow, but also achieved a remarkable and highly effective PM 2.5 filter with a filtration efficiency of 99.7 ± 0.08%.     

Antimicrobial Air Filtration Using Airborne Sophora Flavescens Natural-Product Nanoparticles

We investigated nanoparticle generation from a natural plant extract using the aerosol technique of the nebulization-thermal drying process, and tested its usefulness for antimicrobial air filtration. Sophora flavescens Ait. ethanolic extract was prepared as an antimicrobial natural-product suspension. Suspension droplets were generated using a single-jet Collison nebulizer, passed through an active carbon absorber to remove ethanol, and mixed and dried with sheath air. For drying, natural-product particles were exposed to 200°C for ～1 s. Finally, particles were introduced into a scanning mobility particle sizer, and their size distribution and morphology were analyzed. For application of natural-product particles to antimicrobial air filtration, the nanosized particles generated were deposited continuously onto air filter medium at various times. Physical characteristics (filtration efficiency, pressure drop, and fiber morphology by scanning electron microscopy), and biological characteristics (antimicrobial tests against Staphylococcus epidermidis, Bacillus subtilis, and Escherichia coli bioaerosols) were then evaluated. We also analyzed the chemical composition of particles deposited on the filter surface. The results showed that the nanoparticles generated were spherical and demonstrated a polydisperse size distribution, ranging from several tens to several hundred nanometers. Although the filter pressure drop increased with the amount of nanoparticle on the filter, the bioaerosol filtration efficiency and antimicrobial activity were enhanced. In particular, the S. flavescens natural-product nanoparticle-deposited filters were more effective for removal of Gram-positive than Gram-negative bioaerosols. These results are promising for the implementation of this new technology for control of air quality against hazardous bioaerosols.     

Performance of ventilation filtration technologies on characteristic traffic related aerosol down to nanocluster size

Near traffic routes and urban areas, the outdoor air particle number concentration is typically dominated by ultrafine particles. These particles can enter into the nearby buildings affecting the human exposure on ultrafine particles indoors. In this study, we demonstrate an aerosol generation system which mimics the characteristic traffic related aerosol. The aerosol generation system was used to determine the size-resolved particle filtration efficiencies of five typical commercial filters in the particle diameter range of 1.3–240 nm. Two different HEPA filters were observed to be efficient in all particle sizes. A fibrous filter (F7) was efficient at small particle sizes representing the nucleation mode of traffic related aerosol, but its efficiency decreased down to 60% with the increasing particle size. In contrast, the filtration efficiency of an electrostatic precipitator (ESP) increased as a function of the particle size, being more efficient for the soot mode of traffic related aerosol than for the nucleation mode. An electret filter with a charger was relatively efficient (filtration efficiency >85%) at all the observed particle sizes. The HEPA, F7 and electret filters were found to practically remove the particles/nanoclusters smaller than 3 nm. All in all, the filtration efficiencies were observed to be strongly dependent on the particle size and significant differences were found between different filters. Based on these results, we suggest that the particulate filter test standards should be extended to cover the ultrafine particles, which dominate the particle concentrations in outdoor air and are hazardous for public health.

Copyright © 2017 American Association for Aerosol Research     

High-Volume Diffusion Denuder Sampler for the Routine Monitoring of Fine Particulate Matter: II. Field Evaluation of the PC-BOSS

The high-volume Brigham Young University organic sampling system with a particle concentrator (PC-BOSS) has been field evaluated for the determination of airborne fine particulate matter including semivolatile chemical species during 3 intensive sampling programs in 1997: Tennessee Valley Authority (TVA), Lawrence County, TN; Riverside, CA; and Provo, UT. The PC-BOSS precision was tested using 2 collocated PC-BOSS samplers. In addition, the PC-BOSS results were compared with results from a prototype PM 2.5 U.S. EPA federal reference method (FRM sampler), a filter pack sampler (quartz and charcoal sorbent filters), the BIG BOSS, an annular denuder sampler, and the ChemSpec sampler for the determination of major fine particulate species. Fine particulate mass, sulfate, nitrate, and organic carbonaceous material (OC) determined by 2 PC-BOSS samplers agreed within - 10%. Possibly due to absorption of SO 2 by a quartz filter, the sulfate concentrations determined by the filter pack sampler and the BIG BOSS were higher (by 10 - 3%) than concentrations obtained with the other samplers. No absorption of SO 2 (g) by the quartz filters of the PC-BOSS occurred due to the high efficiency (>99%) of its denuder. The PC-BOSS, annular denuder, and ChemSpec samplers agreed with each other (to within - 0.5 w g/m 3 , - 17%, with no bias) for the determination of fine particulate nitrate concentrations, including volatilization losses. The prototype PM 2.5 FRM sampler collected only particle-retained nonvolatile mass. The mass concentrations determined by the PM 2.5 FRM agreed with those collected by the post-denuder Teflon filters of the PC-BOSS (to within - 1.1 w g/m 3 , - 10%, with no bias). The overall loss of material from particles and the resultant underestimation of the particulate mass concentrations by the PM 2.5 FRM depended on the fine particle composition and the ambient temperature.     

Investigation of particle deposition on a micropatterned surface as an energy-efficient air cleaning technique in ventilation ducting systems

Abstract

Building ventilation ducting systems play a core role in controlling indoor air quality by recirculating the indoor air and mixing with ambient air. The ventilation system can serve as an air cleaning system itself either through the filtration system or integrating other means, while at the same time, attention to energy consumption is needed. The high-efficiency fibrous filters in a conventional filtration system not only cause high-pressure drops that consume fan energy but also add to the high operation cost. This article proposes an air cleaning technique, aimed at submicron particles, by means of installing patterned surfaces on the walls of ventilation ducts, which can be easily cleaned by water and reused. The effect of patterned surfaces on particle deposition was studied numerically. In the numerical simulation, the Reynolds stress turbulent model was correlated at the near-wall regions by turbulent velocity fluctuation at the normal direction. Particle trajectory was solved by using Lagrangian particle tracking. The numerical model was then validated with a particle deposition experiment. A wind tunnel experiment was carried out to quantify the particle deposition on the semicircular micropatterns for a wide range of heights. Based on our numerical results, the semicircular pattern height of 500?µm with a pitch-to-height ratio (p/e) of 10 has 8.58 times enhancement of the energy efficiency compared with a high-efficiency particulate air filter. Our results indicated that adding surface micropatterns to ventilation ducting for submicron particle deposition is a possible energy-efficient air cleaning technique for practical usage.

Copyright © 2020 American Association for Aerosol Research     

Characterization of filter media prepared from aligned nanofibers for fine dust screen

Nanofibers for fine dust filters of four structures (random, aligned, orthogonal, and nanofiber net) were prepared by electrospinning method using polymers such as PAN and PA6. While conventional electret filters experienced deterioration problems in fine dust(PM_1.0) capture as its surface charge decayed, the electrospun nanofibers prepared contributed to the removal capacity. The filters from aligned fibers showed high quality factors ( q _F : filter performance indicator) and filtration efficiency from 22 to 50% depending on particle size than simple electret media at a face velocity of 15.92 cm/s. The fiber structure of nanofiber net (NFN) presented almost absolute collection efficiency, particularly on dust particles smaller than 300 nm. Furthermore, the composite filters which are composed both of a commercial electret mask filters and nanofiber nets effectively enhanced the overall filtration efficiency by 59.46%, resulting in more than 99% for PM_1.0. Consequently, electrospun polymer nanofibers offer a promising plausible mask filter material with air permeability. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48166.     

Development and evaluation of multilayer air filter media

Three types of multilayer air filter media were developed and evaluated. Two other existing filters were also used for comparison of filter performance. The pressure drop, the collection efficiency, and the dust-holding capacity of the tested filters were measured, and the internal structure of the filter media was analyzed by using a scanning electron microscope. The multilayer filters tested in this study are composed of pre-surface layer, surface layer, and substrate layer. Among those layers, the surface layer is mainly responsible for particle collection. As a test result, it was found that the thickness of a surface layer has the greatest effect on filtration performance of a multilayer air filter. Additionally, filtration velocity and electrostatic forces should be considered together as important parameters for multilayer air filter design.     

Impact of Relative Humidity on HVAC Filters Loaded with Hygroscopic and Non-Hygroscopic Particles

The key characteristics of an air filter—flow resistance and filtration efficiency—are strongly affected by captured particles. The impact of exposing loaded heating, ventilating, and air conditioning air filters to a relative humidity (RH) other than that experienced during loading is investigated to develop an understanding of the role of RH throughout filter operation. Flat sheets of commercial filter media were loaded with hygroscopic, non-hygroscopic, or a mixture of particles in a laboratory apparatus. When filters loaded with hygroscopic particles in dry air were exposed to an elevated RH of 40%, the flow resistance reduced by up to 47%, depending on the filter being tested. Investigation of filter efficiency before and after changes in RH in the same samples shows reductions of up to 11 percentage points in the 130-nm size range. Further increasing RH causes additional drops in flow resistance and efficiency whereas reverting back to a lower humidity does not change the filter characteristics. The irreversibility of the particle-loaded filter characteristics implies that the RH increases are associated with an irreversible change in the particle structure. The response to humidity was reduced if an aerosol mixture of hygroscopic and non-hygroscopic particles is used. Exposure of filters loaded with only non-hygroscopic particles does not show the same dependence on RH. Small increases in growth factor for RH changes below deliquescence, causing morphological changes in captured particle aggregates, is a potential explanation for the changes observed.

Copyright 2015 American Association for Aerosol Research     

Development of a PM 10/PM 2.5 Cascade Impactor and In-Stack Measurements

Combustion and industrial processes are an important source of particles. Due to the new PM 10 and PM 2.5 standards for ambient air quality, a sampling system for PM 10/PM 2.5 in-stack measurements was designed and calibrated. In this new system, the exhaust gas is isokinetically sucked into a two stage impactor through the inlet of a plane filter device and the aerosol is fractionated in the particle size classes >10 w m, 10-2.5 w m, and <2.5 w m. Due to a relatively high volume flow (ca. 3.2 m 3 /h, depending on exhaust gas conditions), sampling times are kept short, e.g., 30 min for dust concentrations of 10 mg/m 3 . The impactor was calibrated in the laboratory and then operated at various industrial plants. Parallel measurements with identical devices showed average standard deviations of 3.1% (PM 10) and 3.4% (PM 2.5). Measurements of the cascade impactor together with the plane filter device gave plausible results and average PMx/TSP ratios of 0.49 (PM 2.5/TSP) and 0.78 (PM 10/TSP), showing a large variability for different processes. Elemental analysis using total-reflection X-ray fluorescence spectrometry, together with the size-fractionated sampling, proved to give characteristic patterns of the emitted aerosols, which can be used for a subsequent fingerprint modelling for source apportionment of ambient air pollution.     

Performance of fibrous filters during nanoparticle cake formation

Fibrous filters are highly efficient in removing micrometer particles, but their performance in the nanometer particle range is still little known. The aim of this study was to evaluate pressure drop and collection efficiency during nanoparticles cake formation using commercial fibrous filters. The filter media used were High Efficiency Particulate Air (HEPA) and polyester filters. The aerosols were generated by a commercial inhaler using a 5 g/L solution of NaCl and the particles produced were in the size range from 6 to 800 nm, with a peak at around 40 nm. A superficial velocity (v_s) of 0.06 m/s was employed. During the filtration, the maximum pressure drop established was ?P ₌ ?P_f +980Pa, where ?P_f is the initial pressure drop of the filter. The collection efficiency was determined for a clean filter and for intermediate pressure drops. The filtration curves obtained showed that the HEPA filter provided greater surface filtration, compared to the polyester filter. Comparison of the collection efficiencies for clean filters revealed that the HEPA filter was highly efficient, even in the absence of cake, while the polyester filter showed initial collection efficiencies of between 20 and 40% for particles in the size range from 100 nm to 1000 nm. However, after formation of the filter cake, the collection efficiencies of both filters were almost 100% during the final stage of filtration. This shows that the fibrous filter can be applied in several industrial processes with highly efficient nanoparticle separation, after the formation of a thin layer cake filtration.     

Gas/Particle Partition Measurements of PAH at Hazelrigg,U.K.

During September and October, 1998, the new Integrated Organic Gas and Particle Sampler (IOGAPS), was operated at Hazelrigg, UK, the field measurement station of the University of Lancaster. Gas/particle partition ratios of twenty-two 2–5 ring PAH were determined using both the IOGAPS (in which the gas phase is collected before the particle phase) and a low flow sampler which utilized the traditional filter-sorbent geometry. For compounds of intermediate volatility, less partitioning to the gas phase was observed when the denuder was used. The denuder (8- channel, 60 cm, 16.7 L min^?1 air sampling rate) trapped small amounts of several non-volatile PAH. This result is consistent with particle diffusion losses of 5 to 10% for particles less than 0.05 μm under the flow conditions in the denuder. The 60-cm denuder was probably longer than necessary for the flow rate used. During the sampling, both glass fiber and Teflon-coated glass fiber filters were used. Without a denuder in front of a glass fiber filter, the fine particulate mass (PM 2.5) measurements showed a major positive bias that has been attributed to adsorption of gases by the filter. Teflon-coated glass fiber filters were not subject to this artifact problem, and equal masses were collected on filters from the denuded and non-denuded air flows.     

Performance characteristics of air intake pleated panel filters for internal combustion engines in a two-stage configuration

Previous numerical studies that have used computational fluid dynamics (CFD) and experimental software to address the effects of the geometric parameters of pleats on the pressure drop and air flow rate through a fibrous filter are analyzed. The analysis establishes that using a test dust with gradually smaller particle sizes (10, 5, and 1?μm) results in a more intense increase in the filter pressure drop, thus decreasing the service life of the filter. The benefits of using a multicyclone as the first stage of air filtration are discussed. Selecting the air filter by determining the active surface of the filter medium A_c based on the allowable filtration rate is not sufficient; to select the filter medium of a motor vehicle air filter, the dust mass retained per unit of filtration area (mass loading of dust k_m) must be known for a specific allowable pressure drop Δp_fdop. New methods and conditions for determining the mass loading of dust k_m for filter paper and non-woven fabric in single-stage and two-stage filtration systems are presented. The characteristics of the separation efficiency and filtration performance as well as the pressure drop of a filter set comprising a single cyclone and a filter element with a specific filter medium surface are determined. The effects of the particle size distribution of the dust in the air downstream of the cyclone on the mass loading of dust k_m of the filter paper and non-woven fabric in a two-stage filtration system are presented. The mileage of a truck fitted with a single-stage or two-stage filtration system in a “multicyclone–panel filter” configuration is estimated based on the calculated mass loading of dust k_m of the filter paper and non-woven fabric.

© 2018 American Association for Aerosol Research     

Comparison of the relative performance efficiencies of melt-blown and glass fiber filter media for managing fine particles

The purpose of this study was to compare the performance efficiency of melt-blown and currently used glass fiber filter media under the same environmental conditions. To evaluate filter efficiency, filter class was determined according to ISO and European standards (EN 1822-1:2009) using an automated filter tester (0.3 μm size), taking into account particle filtration, fractional efficiency for negative pressure devices, and consumption of electrical power. The average fractional efficiency, quality factor (QF), fractional efficiency by dust loading amount, pressure by dust loading amount, and QF by dust loading amount were higher in the case of melt-blown media than in the case of glass fiber filters. The fractional efficiency of hydrocharged melt-blown filters was higher than that of uncharged media. Based on performance efficiency, melt-blown filters are more effective high efficiency particulate air filters than glass fiber media.

Copyright © 2018 American Association for Aerosol Research     

Polyacrylonitrile microscaffolds assembled from mesh structures of aligned electrospun nanofibers as high-efficiency particulate air filters

Electrospun polyacrylonitrile (PAN) fibers of very small diameters have potential for integration into filters capable of increasing the particle filtration efficiency. To fulfill the requirements for high-efficiency particulate air (HEPA) filters with a reasonable pressure drop, we generated aligned electrospun PAN fibers through pre-alignment at various rotation rates and subsequent solvent vapor annealing (SVA) under a loading. We evaluated the properties of microscaffold filters assembled from aligned electrospun PAN fibers in the form of linear, square, and triangular multiple meshes. The microscaffolds featuring multiple square meshes exhibited dramatically increased filtration efficiency without a significant pressure drop. A nine-layer cross-ply structure provided a filtration efficiency of 99.98% for 0.25-μm particles at a face velocity of 10 cm s^?1; its filtration quality factor was the highest among all of the tested microscaffolds. Thus, HEPA filters featuring a low packing density can be achieved using PAN fibers.

© 2016 American Association for Aerosol Research     

Particle Bounce During Filtration of Particles on Wet and Dry Filters

This paper experimentally examines the bounce and immediate re-entrainment of liquid and solid monodisperse aerosols under a stable filtration regime (precake formation) by wet and dry fibrous filters. PSL and DEHS were the solid and liquid aerosols, respectively, used in four monodisperse sizes of 0.52, 0.83, 1.50, and 3.00 w m. Three different fibrous filters were used to filter the aerosol streams, and the efficiency of the filtration process for each aerosol type under dry and wet regimes was measured. It was found that the solid particles generally exhibited a lower fractional filtration efficiency than liquid particles, although this difference decreased in the smaller size fractions. The difference between solid and liquid efficiencies was found to be greatest in the 1.5 w m size range. As particle sizes of liquid/solid aerosols and filtration parameters were similar, this difference is most likely to be due to the effect of particle bounce and or immediate re-entrainment occurring inside the filter, with the greater efficiency of filtration of the liquid particles being due to their greater capacity to plastically/elastically deform in order to absorb the impact forces. However, for the wet filtration regime (each fibre of the filter was coated by a film of water), no significant difference in filtration efficiency was detectable between solid and liquid aerosols. Therefore, the conclusion can be drawn that the either the bounce effect of the particles is inhibited by the liquid film, or the filtration conditions in the wet filter are so different that the aerosol properties are less significant with respect to capture.