Prevalence of Arcobacter and Campylobacter on broiler carcasses during processing

Broiler carcasses (n=325) were sampled in a U.S. commercial poultry processing plant for the prevalence of Arcobacter and Campylobacter at three sites along the processing line: pre-scald, pre-chill and post-chill. Samples (75-125 broilers per site) were collected during five plant visits from August to October of 2004. Arcobacter was recovered from pre-scald carcasses more frequently (96.8%) than from pre-chill (61.3%) and post-chill carcasses (9.6%). Campylobacter was isolated from 92% of pre-scald carcasses, 100% of pre-chill carcasses, and 52% of post-chill carcasses. In total, Arcobacter was isolated from 55.1% (179 of 325), while Campylobacter was isolated from 78.5% (255 of 325) of the carcasses from the three collection sites. For Arcobacter identification, a species-specific multiplex PCR showed that A. butzleri was the most prevalent species (79.1%) followed by A. cryaerophilus 1B (18.6%). A. cryaerophilus 1A was found at low levels (2.3%). PCR identified the most common Campylobacter species as C. jejuni (87.6%) followed by C. coli (12.4%). Overall, significant contamination of broiler carcasses by Arcobacter was observed, although less than that found for Campylobacter. From pre-scald to post-chill, a far greater reduction in Arcobacter numbers was observed than for Campylobacter. Our results for Arcobacter, obtained from the same environment as the closely related pathogen Campylobacter, will aid in the development of control measures for this emerging pathogen.     

肉鸡屠宰加工过程中胴体微生物污染分析及不同冲淋条件对胴体减菌的影响

测定肉鸡在屠宰加工过程中脱毛后、掏内脏后、胴体清洗后、预冷后、分割后、速冻后胴体表面的菌落总数、大肠菌群、肠球菌数量以及检测产品的金黄色葡萄球菌、沙门氏菌;通过对不同浓度乳酸、不同温度热水、不同冲淋时间进行均匀设计分组,冲淋处理胴体清洗前的肉鸡胴体,测定其菌落总数。肉鸡在整个屠宰生产链上胴体污染的菌落总数、大肠菌群和肠球菌数分别为4.56⁵.74、2.665.74、2.66⁴.81、2.014.81、2.01³.57(log10CFU/cm2)。肉鸡产品的菌落总数4.57(log10CFU/cm2)符合GB16869-2005鲜、冻禽产品标准,大肠菌群3.50(log10 CFU/cm2)、金黄色葡萄球菌、沙门氏菌的检出率分别为37.25%、12.75%,不符合标准,肠球菌没有限量标准,但产品的肠球菌数(2.53(log10CFU/cm2))较高;对肉鸡胴体表面减菌的适宜条件为乳酸浓度1.5%、热水温度50℃、冲淋时间15 s,可减少菌落总数1.998(log10CFU/cm2)。肉鸡屠宰过程中胴体微生物污染较严重,存在致病菌污染,乳酸结合热水冲淋可显著减少肉鸡胴体表面的菌落总数。     

Genetic diversity of Arcobacter and Campylobacter on broiler carcasses during processing

Broiler carcasses (n=325) were sampled at three sites along the processing line (prescalding, prechilling, and postchilling) in a commercial poultry processing plant during five plant visits from August to October 2004. Pulsed-field gel electrophoresis (PFGE) was used to determine the genomic fingerprints of Camospylobacter coli (n=27), Campylobacter jejuni (n=188), Arcobacter butzleri (n=138), Arcobacter cryaerophilus 1A (n=4), and A. cryaerophilus 1B (n=31) with the restriction enzymes SmaI and KpnI for Campylobacter and Arcobacter, respectively. Campylobacter species were subtyped by the Centers for Disease Control and Prevention PulseNet 24-h standardized protocol for C. jejuni. A modification of this protocol with a different restriction endonuclease (KpnI) and different electrophoresis running conditions produced the best separation of restriction fragment patterns for Arcobacter species. Both unique and common PFGE types of Arcobacter and Campylobacter strains were identified. A total of 32.8% (57 of 174) of the Arcobacter isolates had unique PFGE profiles, whereas only 2.3% (5 of 215) of the Campylobacter isolates belonged to this category. The remaining Arcobacter strains were distributed among 25 common PFGE types; only eight common Campylobacter PFGE types were observed. Cluster analysis showed no associations among the common PFGE types for either genus. Each of the eight common Campylobacter types consisted entirely of isolates from one sampling day, whereas more than half of the common Arcobacter types contained isolates from different sampling days. Our results demonstrate far greater genetic diversity for Arcobacter than for Campylobacter and suggest that the Campylobacter types are specific to individual flocks of birds processed on each sampling day.     

Microbiological effects of acid decontamination of pork carcasses at various locations in processing

The microbiological effect of hot (55° C), 1% (v/v) lactic acid sprayed on the surface of pork carcasses (n = 36) immediately after dehairing, after evisceration (immediately before chilling) or at both locations in slaughter/ processing was determined. Mean aerobic plate counts (APCs) of all acid-treated carcass surfaces were numerically lower than those of control carcasses: however, in most cases these reductions were not statistically significant (P>0·05). All samples tested for the presence of Salmonella and Listeria were negative. No significant differences in sensory characteristics or microbiological counts were evident for acid-treated and control carcass loins that were vacuum packaged and stored 0–14 days post-fabrication. Mean pH value and scores of sensory attributes such as lean color, surface discoloration, fat color, overall appearance and off-odor of chops from acid-treated carcasses were not significantly and/or consistently different from chops of comparable control carcasses. The role of bacterial attachment to pork skin and its effect on the decontaminating efficiency of lactic acid are discussed.     

Bacteriological quality of broiler carcasses as affected by in-plant lactic acid decontamination

In an attempt to improve the bacteriological quality of broiler carcasses the bactericidal effect of treatments with 1% and 2% lactic acid was investigated. Bacterial colonisation was determined immediately after treatment, after the carcasses had been chilled and during storage at 0 degrees C. Examination included numbers of mesophilic aerobic and psychrotrophic aerobic colony-forming units (CFU), CFU of Enterobacteriaceae at 37 degrees C and CFU of Staphylococcus aureus. Immediately after treatment colonisation per gram skin was generally reduced by about 1 log. Initially 2% lactic acid was not found significantly more effective in reducing colony counts than 1%. However, treatment with 2% lactic acid suppressed post-decontamination colonisation with Enterobacteriaceae more effectively than 1% lactic acid, as determined after 15-18 days storage at about 0 degrees C. Lactic acid treatment was most effective when applied shortly before chilling. Successive treatment at three different stages during slaughtering did not increase reduction of colony counts. It is concluded that decontamination with 1-2% lactic acid at pH 2, when applied shortly before chilling, will markedly improve the bacterial safety and increase the refrigerated shelf life of broiler carcasses.     

Hot water and organic acid interventions to control microbiological contamination on hog carcasses during processing

Pork skin and muscle tissue were washed with water at temperatures from 25 to 80 degrees C. Water temperatures of 65 and 80 degrees C resulted in greater population reductions of Enterobacteriaceae on pork muscle tissue than lower water temperatures. There was no observable effect of water temperature on population reductions of Enterobacteriaceae on pork skin. Water temperatures of 55, 65, and 80 degrees C reduced the populations of Enterobacteriaceae on inoculated scalded carcasses processed in a university abattoir by 1 to 1.5 log/cm2. Following the water wash with an organic acid rinse resulted in further numerical reductions in populations, although these were not statistically different from the water wash alone. The jowls of both scalded and skinned carcasses processed in a commercial establishment were directly inoculated with a fecal material slurry and then processed with organic acid rinsing only, hot water washing only, or a combination of hot water washing followed by organic acid rinsing. The hot water and acid treatment reduced the populations of mesophilic aerobic bacteria and Escherichia coli by approximately 2 log cycles on both scalded and skinned hog carcasses. The combined treatment resulted in 60% of the scalded carcasses and 40% of the skinned carcasses with undetectable levels of E. coli after direct fecal inoculation of the carcasses. Hot water washing followed by organic acid rinsing can significantly improve the microbiological quality of pork carcasses.     

The production and microbiological status of skin-on sheep carcasses

There is a demand by certain ethnic consumer groups in the United Kingdom for skin-on, singed carcasses, primarily from older sheep, but their production is illegal under current EU legislation. The aim of this study was to devise a protocol to produce carcasses having the desired ‘smoked’ colour and odour and an acceptable microbiology. A successful result could form the basis of a case to revise the legislation. Three key steps in the selected procedure were carcass singeing using specially designed gas burner equipment, pressure washing to clean the carcass and then evisceration. It was shown that a second heat application, termed ‘toasting’, if applied after evisceration, significantly (P < 0.001) reduced Enterobacteriaceae and TVC counts on carcasses before chilling. Microbiological quality was also improved when toasting was the final step, following carcass splitting and inspection. Carcasses produced in this way had significantly (P < 0.001) lower Enterobacteriaceae and TVC counts before chilling than conventionally dressed sheep carcasses produced in the same abattoir.     

The production and microbiological status of skin-on sheep carcasses

There is a demand by certain ethnic consumer groups in the United Kingdom for skin-on, singed carcasses, primarily from older sheep, but their production is illegal under current EU legislation. The aim of this study was to devise a protocol to produce carcasses having the desired ‘smoked’ colour and odour and an acceptable microbiology. A successful result could form the basis of a case to revise the legislation. Three key steps in the selected procedure were carcass singeing using specially designed gas burner equipment, pressure washing to clean the carcass and then evisceration. It was shown that a second heat application, termed ‘toasting’, if applied after evisceration, significantly (P < 0.001) reduced Enterobacteriaceae and TVC counts on carcasses before chilling. Microbiological quality was also improved when toasting was the final step, following carcass splitting and inspection. Carcasses produced in this way had significantly (P < 0.001) lower Enterobacteriaceae and TVC counts before chilling than conventionally dressed sheep carcasses produced in the same abattoir.     

Effect of processing on the microbiological quality and safety of chicken carcasses at slaughterhouse

Microbiological contamination of chicken meat depends on the conditions under which the animals are reared, slaughtered and processed. The aim of this study was to determine the influence of farm origin and processing stages at slaughterhouse on the microbial safety and quality of chicken. Samples of chicken carcasses from three different farms were taken from a slaughterhouse. Mesophiles, Escherichia coli, coagulase positive Staphylococcci counts, presence of Listeria monocytogenes,Campylobacter and Salmonella were determined at five sampling points: after defeathering, after evisceration, after washing, after chilling and after cutting. Chilling reduced log numbers of mesophiles, coagulase positive Staphylococci and E. coli by 0.85, 1.52 and 2.2 log units, respectively. Salmonella was not detected after chilling. High prevalence of Campylobacter spp was observed at all the stages ranging between 84% and 100%. L. monocytogenes was not detected in chicken carcasses after defeathering. However, it was detected after evisceration and after washing and chilling. The most critical stage for L. monocytogenes contamination was the portioning operation, the prevalence in breast and legs being 88% and 84%, respectively.     

Analysis for selected pathogens in water used during rinsing of broiler carcasses in small processing operations in Trinidad

The study was undertaken to quantitatively and/or qualitatively determine the level of selected bacterial pathogens in the water used during the rinsing stage at small retail broiler processing operations utilizing a stagnant rinsing system in Trinidad. Water samples (n=6) were collected weekly from thirteen “pluck shops”, across Trinidad, over a 6-week period. Standard media and procedures were used for isolation, detection and quantification of bacterial pathogens. A significant difference was noted for the prevalence (P=0.004) and mean counts (P=0.03) of Campylobacter spp. across counties. Total aerobic plate count ranged from log₁₀ mean±SD, 4.0±1.3 in Caroni to 5.4±1.0 in St. Andrew/St. David and was significantly different (P=0.01). The differences in the prevalence of Campylobacter for tub-style plucking (83.3%) and drum plucking (58.3%) and mean counts for medium sale log₁₀ mean±SD (2.6±0.8) and low sale shops (2.2±0.9), as well as for tub-style plucking (2.5±0.8) and drum plucking (1.8±0.9) were statistically significant (P<0.05). The prevalence of E. coli, the prevalence and mean count of staphylococci were significantly higher (P<0.05) in operations where tub-style plucking was used compared with drum plucking. Since the quality of the in-process rinse water would affect the quality of the final product, it is recommended that the use of running water or a high frequency of changing the rinse water be implemented in these shops.     

The effects of Campylobacter numbers in caeca on the contamination of broiler carcasses with Campylobacter

For the presence and number of Campylobacter, 18 broiler flocks were sampled over a period of 18 months. A total of 70% of the flocks were positive for Campylobacter, with higher prevalence found in summer and autumn, compared to winter and spring. Positive flocks showed contamination rates above 90%, in negative flocks this was lower, mostly below 50%. The enumeration showed a decrease in Campylobacter during processing of positive flocks. The numbers were highest in carcasses after scalding/defeathering (mean 5.9 log(10) cfu/carcass) and dropped by 0.7 log(10) cfu/carcass after chilling. A positive correlation was observed between the number of Campylobacter present in the caeca and the number of bacteria present on carcasses and cut products. When a negative flock was slaughtered after Campylobacter positive flocks, the number of positive samples was higher compared to the case when a negative flock had been slaughtered previously. C. jejuni was isolated from 73.6% of the poultry samples.     

Evaluation of logistic processing to reduce cross-contamination of commercial broiler carcasses with Campylobacter spp

Cross-contamination of broiler carcasses with Campylobacter is a large problem in food production. Here, we investigated whether the contamination of broilers carcasses from Campylobacter-negative flocks can be avoided by logistic scheduling during processing. For this purpose, fecal samples were collected from several commercial broiler flocks and enumerated for Campylobacter spp. Based on enumeration results, flocks were categorized as Campylobacter negative or Campylobacter positive. The schedule of processing included the testing of Campylobacter-positive flocks before or after the testing of Campylobacter-negative flocks. During processing, flocks were also sampled for Campylobacter spp. before and after chilling. Campylobacter strains were identified with multiplex PCR and analyzed for relatedness with pulsed-field gel electrophoresis. Our results show that Campylobacter-negative flocks were indeed contaminated with Campylobacter strains originating from previously processed Campylobacter-positive flocks. Campylobacter isolates collected from carcasses originating from different farms processed on the same day showed similar pulsed-field gel electrophoresis patterns, confirming cross-contamination. These findings suggest that a simple logistic processing schedule can preserve the Campylobacter-negative status of broiler carcasses and result in products with enhanced food safety.     

Effect of dehairing operations on microbiological quality of swine carcasses

To develop a hazard analysis and critical control point plan for food processing operations, critical control points must be determined. Swine slaughtering and dressing operations were investigated to establish their critical control points. We monitored the microbiology of swine carcasses by surface swabbing carcass bellies at various steps during the process and by quantitating total aerobic plate count (APC) and coliforms. Starting with a dehaired carcass, the sequential steps monitored included presingeing, postsingeing, polishing, and chilling. Initial results indicate that singeing and chilling substantially reduced the levels of APC and coliforms, whereas polishing increased their levels. The hygienic characteristics of individual operations involved in dressing swine carcasses were then evaluated in the second experiment. A set of 40 randomly selected carcasses leaving singeer, polisher, shaver, and washer were sampled. Carcasses were heavily contaminated during the final polishing procedure, and the APC increased threefold compared with prepolishing levels. Washing reduced the bacterial numbers by 69%. To reduce the microbial load on swine carcasses, final polishing and manual shaving steps were not used during the dressing operation on a set of 90 carcasses. APCs on singed carcasses were reduced from 1.34 to -0.15 log10 CFU/cm2 when the final polisher and manual shavers were not used. However, carcasses were subsequently recontaminated with bacteria after evisceration, and the APCs were similar (P > 0.05) regardless of whether the final polishing and manual shaving steps were used, averaging 1.30 and 1.46 log10 CFU/cm2. These results indicated that individual operations can be identified as critical control points, appropriate limits can be set and monitored in a hazard analysis and critical control point system, and steps where further changes to reduce bacterial levels may be needed for swine slaughtering plants.     

Visible contamination on animals and carcasses and the microbiological condition of meat

It is generally assumed that preventing visible contamination of or removing visible contamination from carcasses will enhance the microbiological safety of meat. Visible contamination of carcasses can be reduced by washing or otherwise cleaning animals before slaughter, by dehairing hides before carcasses are skinned or dressed with the skin on, or by performing skinning and eviscerating operations in manners that avoid the transfer of filth from the hide to the meat or the spillage of gut contents. Visible contamination can be removed by washing, trimming, or vacuuming carcasses. The available data appear to indicate that, of the various actions that can be taken to obtain carcasses that are free of visible contamination, only minimizing the visible contamination of meat during skinning and eviscerating operations may also ensure a degree of control over the microbiological contamination of meat. It might be preferable for visible contamination to be controlled largely by superior skinning and eviscerating practices rather than by animal or carcass cleaning treatments, which may not prevent the depositing of bacteria on or the removal of substantial numbers of bacteria from carcasses.     

Investigation on the nutritive value and microbiological quality of wild quail carcasses

Quail meats have many advantages and superiority one the other species of poultry. This study was planned to throw plenty of light on gross chemical composition, lipid fractions, fatty acids composition, amino acids composition, of thigh and breast of male and female wild quail meat as well as the microbiological quality. The mean values of moisture, protein, fat, ash and energy contents ranged from 60.1 to 69.2%, 55.0 to 68.8%, 28.8 to 42.1%, 2.40 to 3.63% and 696 to 1000 kJ, respectively. Seven fractions of lipids (phospholipids, monoglycerides, cholesterol, diglycerides, free fatty acids, triglycerides and hydrocarbons) were estimated. The individual fatty acids were determined. The mean total unsaturated fatty acids represented 73.9, 66.8, 60.2 and 67.5% of the total fatty acids in thigh male, breast male, thigh female and breast female quail, while that of saturated fatty acids were 25.1, 30.1, 32.0 and 30.4%, respectively. The essential fatty acids in thigh and breast males were 34.8 and 29.0% against 25.7 and 28.1% in females. Amino acids composition were varied from 82.6 to 95.2 g/100 g protein in thigh, breast of male and female wild quails. The essential amino acids were illustrated. The mean values of psychotrophic, Pseudomonas, Enterobacteriaceae, coliforms, Streptococci and Staph. aureus were 4 x 10(4), 1 x 10(2), 4 x 10(3), 3 x 10(3), 6 x 10(2) and 1 x 10(3) cfu/g, respectively. E. coli, Enterobacter agglumerans, E. cloacae, Morganella morgani, Proteus mirabilis, and P. vulgaris could be isolated in varying percentages. Neither Salmonellae nor Clostridium perfringens could be isolated from the examined quails. The public health aspects for the estimated and isolated criteria were outlined.     

Effects of spray-cooling processes on the microbiological conditions of decontaminated beef carcasses

Spray processes for cooling decontaminated carcasses were examined at four beef packing plants. Temperature histories were collected from deep leg sites on 25 carcasses and from randomly selected sites on the surfaces of a further 25 carcasses selected at random from carcasses undergoing cooling at each plant. Carcass cooling rates were similar at all four plants. Proliferation values calculated from surface temperature histories indicated similar increases of < or = 2 log units in the numbers of pseudomonads on carcasses at all plants and increases of <0.5 and >0.5 log units in the numbers of Escherichia coli on carcasses at plants A and B and plants C and D, respectively. The numbers of aerobes recovered from carcasses after cooling were about 1 log unit larger than the numbers recovered from carcasses before cooling at plants A, B, and C but >1.5 log units larger at plant D. These increases in numbers of aerobes were in agreement with the estimated proliferations of pseudomonads. The larger increase in the number of aerobes on carcasses at plant D may be attributable to carcasses not being pasteurized at that plant, while carcasses were pasteurized at all of the other plants. The numbers of E. coli recovered from carcasses after cooling at plants B, C, and D were also in agreement with the increases calculated from surface temperature histories. However, numbers of E. coli declined by about 1 log unit during carcass cooling at plant A. This decline may have been due to death occurring during chilling for some E. coli cells that were injured rather than killed by pasteurization with sprayed hot water at plant A, whereas pasteurization with steam at plants B and C seemingly left few injured E. coli cells. The growth of bacteria on decontaminated carcasses during spray cooling at the four plants was apparently constrained by temperature alone.     

Enumeration and identification of yeasts associated with commercial poultry processing and spoilage of refrigerated broiler carcasses

Yeasts associated with broiler carcasses taken from various stages of commercial poultry processing operations and broiler carcasses stored at refrigerated temperatures were enumerated and identified. Whole carcass rinses were performed to recover yeasts from carcasses taken from a processing facility and processed carcasses stored at 4 degrees C for up to 14 days. Yeasts in the carcass rinsates were enumerated on acidified potato dextrose agar and identified with the MIDI Sherlock Microbial Identification System. Dendrograms of fatty acid profiles of yeast were prepared to determine the degree of relatedness of the yeast isolates. Findings indicated that as the carcasses are moved through the processing line, significant decreases in the number of yeasts associated with broiler carcasses usually occur, and the composition of the yeast flora of the carcasses is altered. Significant (P < 0.05) increases in the yeast population of the carcasses generally occur during storage at 4 degrees C, however. Furthermore, it was determined that the same strain of yeast may be recovered from different carcasses at different points in the processing line and that the same strain of yeast may be isolated from carcasses processed on different days in the same processing facility.     

Current and future technologies for the decontamination of carcasses and fresh meat

The objective of this review is to describe current methods and technologies used to decontaminate food animal carcasses in the United States and describe new technologies and methods that are under development. Bacterial reduction during the conversion of muscle to meat has always been an important challenge for the meat processing industry due to the impact on product safety and quality. More intense microbiological testing and improved microbiological methods have led to a greater awareness by industry and government about the levels of pathogenic bacteria on meat carcasses and in meat products. This increased awareness has spurred research and development on new technologies implemented sequentially in the process, aimed at reducing and eliminating bacteria on carcasses and meat products.     

Prevalence of Salmonella on retail broiler chicken meat carcasses in Colombia

A cross-sectional study was performed to estimate the prevalence of Salmonella on retail market chicken carcasses in Colombia. A total of 1,003 broiler chicken carcasses from 23 departments (one city per department) were collected via a stratified sampling method. Carcass rinses were tested for the presence of Salmonella by conventional culture methods. Salmonella strains were isolated from 27 % of the carcasses sampled. Logistic regression analysis was used to determine potential risk factors for Salmonella contamination associated with the chicken production system (conventional versus free-range), storage condition (chilled versus frozen), retail store type (supermarket, independent, and wet market), poultry company (integrated company versus nonintegrated company), and socioeconomic stratum. Chickens from a nonintegrated poultry company were associated with a significantly (P < 0.05) greater risk of Salmonella contamination (odds ratio, 2.0) than were chickens from an integrated company. Chilled chickens had a significantly (P < 0.05) higher risk of Salmonella contamination (odds ratio, 4.3) than did frozen chicken carcasses.