Tensile and thermomechanical properties of short carbon fiber reinforced polyamide 6 composites

In this study, carbon fiber (CF) reinforced polyamide 6 (PA6) composites were prepared by using melt mixing method. Effects of fiber length and content, on the mechanical, thermal and morphological properties of CF reinforced PA6 composites were investigated. Fiber length distributions of composites were also determined by using an image analyzing program. It was seen that the maximum number of fibers were observed in the range of 0–50 μm. Mechanical test results showed that, increasing CF content increased the tensile strength, modulus and hardness values but decreased strain at break values of composites. DSC results showed that T_g and T_m values of composites were not changed significantly with increasing CF content and length. However, heat of fusion and the relative degree of crystallinity values of composites decreased with ascending CF content. DMA results revealed that storage modulus and loss modulus values of composites increased with increasing CF content.     

The effects of Clay on fire performance and thermal mechanical properties of woven glass fibre reinforced polyamide 6 nanocomposites

The effects of small amount of organically modified Clay (Clay) in polyamide 6 (PA6) on fire performance and thermal mechanical properties of Clay/PA6/woven glass fibres (GF) laminates are investigated by cone calorimeter test, dynamic mechanical thermal analysis (DMTA), and heat distort temperature (HDT) measurement. The mechanical properties, such as tensile and flexural properties of Clay/PA6 composites and Clay/PA6/GF laminates were also measured. Up to 3 wt.% Clay in a Clay/PA6/GF laminate with fibre volume fraction of 30 vol.% delayed the ignition time and peak heat release rate (PHRR) time by 55% and 118%, respectively, even though the value of the PHRR or the HDT was not significantly affected. 2 wt.% Clay increased flexural modulus and strength of the Clay/PA6/GF laminate by 10% and 16%, respectively, but more Clay did not increase the mechanical properties accordingly. Small amount of Clay does not affect glass fibre dominated properties, such as HDT, but do affect matrix dominated properties, and significantly affect the fire performance in terms of delaying ignition time and PHRR time. Optimization of laminate making process could benefit from additions of more Clay, therefore further improve fire performance and enhance mechanical properties.     

Effect of polymer modifier chain length on thermal conductive property of polyamide 6/graphene nanocomposites

The influence of polymer modifier chain length on the thermal conductivity of polyamide 6/graphene (GA) nanocomposites, including through-plane (λ_z) and in-plane (λ_x) directions were investigated. Here, three chain lengths of double amino-terminated polyethylene glycol (NH₂–PEG–NH₂) were used to covalently functionalize graphene with graphene content of 5.0 wt%. Results showed that λ_z was enhanced with the chain length of NH₂–PEG–NH₂ increased, but λ_x reached a maximum value at a certain chain length of NH₂–PEG–NH₂. The maximum λ_z and λ_x of GA are 0.406 W m⁻¹ K⁻¹ and 9.710 W m⁻¹ K⁻¹, respectively. This study serves as a foundation for further research on the thermal conductive property of graphene nanocomposites using different chain lengths of polymer modifier to improve the λ_z and λ_x of the thermal conductive materials.     

Mechanical behaviour and essential work of fracture of halloysite nanotubes filled polyamide 6 nanocomposites

Polyamide 6 (PA 6)/halloysite nanotubes (HNT) nanocomposites were prepared by melt-extrusion compounding via masterbatch dilution process. A homogeneous dispersion of HNTs in PA 6 matrix was achieved. Differential scanning calorimetric measurements showed that addition of HNTs into PA 6 matrix enhanced the crystallization temperature and degree of crystallinity, thus indicating an effective nucleation induced by the addition of HNTs. Upon halloysite addition, glass transition temperature, storage modulus, Young modulus, tensile strength and notched Charpy impact strength increased without loss of ductility. For the first time, the essential work of fracture (EWF) concept was used to analyse the toughening and fracture behaviour of PA 6/HNT systems. Significant increase (+38%) of the essential work of fracture of PA 6/HNT nanocomposites was noticed at HNTs contents as low as 4 wt.%.     

Reinforcing polyamide 1212 with graphene oxide via a two-step melt compounding process

In this study, graphene oxide (GO) was synthesized from graphite powders via Hummers’ method. Polyamide 1212 (PA1212)/GO composites were prepared via a two-step melt compounding process. First, GO concentrates were prepared via solution coagulation. In this method, a GO solution was mixed with an ethanol-soluble polyamide solution. The resulting product was melt-compounded with a PA1212 matrix. This method enabled GO nanosheets to be well-dispersed in a PA1212 matrix. GO, which functioned as a nucleation template, exhibited heterogeneous nucleation effect in the PA1212 matrix because of its large specific surface area. The mechanical properties of the oriented PA1212/GO composites improved efficiently compared with those of pure PA1212. Crystal orientation degree and crystallinity in the composites increased slightly when GO was added after drawing. The composites’ reinforcing effect was mainly attributed to GO nanosheet alignment. These nanonsheets functioned as the nuclei to reinforce the entire oriented crystals.     

Effects of functional groups on the graphene sheet for improving the thermomechanical properties of polyurethane nanocomposites

Dispersibility of graphene sheets in polymer matrices and interfacial interaction are challenging for producing graphene-based high performance polymer nanocomposites. In this study, three kinds nanofillers; pristine graphene nanoplatelets (GNPs), graphene oxide (GO), and functionalized graphene sheet (FGS) were used to prepare polyurethane (PU) composite by in-situ polymerization. To evaluate the efficacy of functional groups on the graphene sheets, PU reinforced with GNPs, GO, and FGS were compared through tensile testing and dynamic mechanical thermal analysis. The Young's moduli of 2 wt% GO and FGS based PU nanocomposites were found significantly higher than that of same amount of GNPs loading as an evidence of the effect of functional groups on graphene sheets for the mechanical reinforcement. The strong interaction of FGS with PU was responsible to exhibit notably high modulus (25.8 MPa) of 2 wt% FGS/PU composite than the same amount of GNPs and GO loading even at elevated temperature (100 °C).     

Characterization of polyamide 6/carbon nanotube composites prepared by melt mixing-effect of matrix molecular weight and structure

Effects of molecular weight and structure of polyamide 6 (PA6) on morphology and properties of PA6/MWCNT prepared by melt mixing were investigated. Microscopic analysis showed fine dispersion of MWCNT within low viscosity PA6s due to domination of melt infiltration into MWCNT agglomerate at low viscosity matrices with linear structure. Rheological data indicated good interfacial interaction with no percolation of MWCNT up to 2 wt% loading. DSC thermograms showed nucleating role of MWCNT on crystallization of PA6s with marginal effect on crystallinity. Experimental data supported with micromechanical model showed limited improvement on mechanical properties, but it was closely consistent with degree of dispersion of MWCNT.     

Tunable photo-luminescent properties of novel transparent CdSe-QD/silicone nanocomposites

Combination of CdSe quantum dots (QDs) and silicone resin is of technical significance due to their individual merits. In this article, multifunctional transparent CdSe-QD/silicone nanocomposites with tunable emission colors are prepared by uniformly dispersing CdSe-QDs in a transparent silicone resin via a facile solution-mixing method. The photo-luminescent properties of the novel CdSe-QD/silicone nanocomposites are investigated as a function of CdSe-QD size and content. The homogeneous dispersion of CdSe-QDs leads to a good transparency of the nanocomposites. The as-designed and prepared nanocomposites show interesting luminescent properties with different colors and emit lights with a wide peak wavelength range from 501 to 582 nm.     

TriSilanolPhenyl POSS–polyimide nanocomposites: Structure–properties relationship

Polyhedral Oligomeric Silsesquioxane (POSS)–polyimide (PI) thin films were synthesized from pre-mixed solution of oxydianiline–pyromellitic dianhydryde (ODA–PMDA) and TriSilanolPhenyl (TSP) POSS. POSS–PI polymerization reaction kinetics was studied using Fourier Transform Infrared (FTIR) spectroscopy. The POSS–PI films were then investigated by tensile tests, followed by surface morphology examination using Atomic Force Microscopy (AFM) and Environmental Scanning Electron Microscopy (ESEM). An interdisciplinary approach was applied for establishing a relation between POSS–PI composites chemical microstructure properties and failure mechanisms. Inter molecular POSS–POSS interaction by either phase separation, or chemical POSS–POSS condensation reaction were observed as key factors, affecting the nanocomposite mechanical properties via formation of aggregates. The amount and density of these aggregates were shown to be composition dependent. A model based on formation and coalescence of voids during tensile tests was suggested for understanding the effect of the POSS content on the POSS–PI mechanical response.     

Processing and electrical properties of carbon nanotube/vinyl ester nanocomposites

Vinyl ester resins are often utilized in advanced naval composite structures due to the relatively low viscosity of the resin and the capability to cure at ambient temperatures. These qualities facilitate the production of large naval composite structures using resin infusion techniques. Vinyl ester monomer was synthesized from the epoxy resin to overcome processing challenges associated with volatility of the styrene monomer in vinyl ester resin. In this research we have investigated the use of a calendering approach for dispersion of multi-walled carbon nanotubes in vinyl ester monomer, and the subsequent processing of nanotube/vinyl ester composites. The high aspect ratios of the carbon nanotubes were preserved during processing and enabled the formation of a conductive percolating network at low nanotube concentrations. An electrical percolation threshold below 0.1 wt.% carbon nanotubes in vinyl ester was observed. Formation of percolating carbon nanotube networks at low concentration holds promise for the utilization of carbon nanotubes as in situ sensors for detecting deformation and damage in advanced naval composites.     

The effects of carbon nanotubes on mechanical and thermal properties of woven glass fibre reinforced polyamide-6 nanocomposites

This paper presents a preliminary investigation on the effects of incorporating carbon nanotubes (CNT) into polyamide-6 (PA6) on mechanical, thermal properties and fire performance of woven glass reinforced CNT/PA6 nanocomposite laminates. The samples were characterized by tensile and flexural tests, thermal gravimetric analysis (TGA), heat distortion temperature (HDT) measurements, thermal conductivity and cone calorimeter tests. Incorporation of up to 2 wt% CNT in CNT/PA6/GF laminates improved the flexural stress of the laminates up to 36%, the thermal conductivity by approximately 42% and the ignition time and peak HRR time was delayed by approximately 31% and 118%, respectively.     

Morphology,thermal and mechanical properties of PVC/MMT nanocomposites prepared by solution blending and solution blending + melt compounding

Two types of montmorillonite (MMT), natural sodium montmorillonite (Na-MMT) and organically modified montmorillonite (OMMT), in different amounts of 1, 2, 5, 10 and 25 phr (parts per hundred resin), were dispersed in rigid poly (vinyl chloride) by two different methods: solution blending and solution blending + melt compounding. The effects on morphology, thermal and mechanical properties of the PVC/MMT nanocomposites were studied by varying the amount of Na-MMT and OMMT in both methods. SEM and XRD analysis revealed that possible intercalated and exfoliated structures were obtained in all of the PVC/MMT nanocomposites. Thermogravimetric analysis revealed that PVC/Na-MMT nanocomposites have better thermal stability than PVC/OMMT nanocomposites and PVC. In general, PVC/MMT nanocomposites prepared by solution blending + melt compounding revealed improved thermal properties compared to PVC/MMT nanocomposites prepared by solution blending. Vicat tests revealed a significant decrease in Vicat softening temperature of PVC/MMT nanocomposites prepared by solution blending + melt compounding compared to unfilled PVC.     

Conducting nanocomposites based on polyamide 6,6 and carbon nanofibers prepared by cryogenic grinding

Nanocomposites based on polyamide 6,6 and carbon nanofiber have been obtained following a new procedure. It consists of the physical mixing of the polymer matrix, in the form of powder, and the corresponding amount of additive. Then, samples were prepared by compression molding and their structural characteristics, as well as their thermal and electrical properties were determined. The materials present good electrical conductivity at lower percolation thresholds than those corresponding to systems prepared by melt mixing. The study was carried out with two different grain sizes, and the findings are discussed in terms of the different size ratios of polymer to carbon nanofiber.     

Tensile properties of fumed silica filled polydimethylsiloxane networks

Tensile properties of fumed silica filled hydroxylated polydimethylsiloxane (PDMS) networks were investigated in the current work. Similar to unfilled bimodal networks, unimodal networks filled with concentrated fumed silica exhibit non-Gaussian effect and improved ultimate tensile properties. The concept of “hierarchical network” was proposed to depict the networks exhibiting non-Gaussian effect at sufficiently high strains. It was found that the reinforcing effect originates from both the effective volume effect from filler volume and polymer–filler interaction and the synergistic effect between network chains within the “hierarchical network”. Experimental results showed that filler’s dispersion, concentration, specific surface area and surface chemistry have a great influence on the tensile properties, which could be interpreted by analyzing the variation of both effective volume effect and synergistic effect.     

Effect of nanotube geometry on the elastic properties of nanocomposites

Many analytical models replace carbon nanotubes with “effective fibers” to bridge the gap between the nano and micro-scales and allow for the calculation of the elastic properties of nanocomposites using micromechanics. Although curvature of nanotubes can have a direct impact on these properties, it is typically ignored. In this work, the nanotube geometry in 3D is included in the calculation of the elastic properties of a modified effective fiber. The strain energy of the nanotube and the effective fiber are calculated using Castligiano’s theorem and constraints imposed by the matrix on the deformation are taken into consideration. Model results are compared to results from archived literature, and a reasonable agreement is observed. Results show that the effect of nanotube curvature on reducing the modulus of the effective fiber is not limited to in-plane curvature but also to curvature in 3D. The impact of the nanotube curvature on the elastic properties of nanocomposites is studied utilizing the modified fiber model and the approach developed by Mori–Tanaka. Analytical results show that for a low weight fraction of nanotubes the effect of curvature seems to be minor and as the weight fraction increases, the effect of nanotube curvature becomes critical.     

Creep behaviour of injection moulded polyamide 6/organoclay nanocomposites by nanoindentation and cantilever-bending

The creep behaviour of injection moulded PA 6/organoclay nanocomposites was studied by depth-sensing nanoindentation and DMA cantilever-bending. The glass transitions of PA 6 and its nanocomposites were decreased below room temperature upon saturation with water so that the materials could be tested in the rubbery regime. For nanoindentation creep on the skin and core regions of injection moulded samples, whilst organoclay improves the creep resistance of PA 6, the enhancement is due to the decrease of the initial compliance at zero time but the time-dependent creep is actually increased. In contrast, for cantilever-bending creep, organoclay reduces the creep compliance and the time-dependent creep in PA 6. It is suggested that the organoclay imparts a constraint effect on the PA 6 molecular chains, restricting their mobility in the bulk compared to the surface and hence improving their resistance to creep. A modified Halpin-Tsai equation was used to model their creep behaviour under these two loading configurations and compared to experimental data.     

Structure and properties of hybrid PLA nanocomposites with inorganic nanofillers and cellulose fibers

Polylactide reinforced with 3 wt% of organo-modified montmorillonite, 5 wt% of stearic acid-modified calcium carbonate nanoparticles, 15 wt% of cellulose fibers (PLA/MMT, PLA/NCC, PLA/CF) and hybrid composites containing 15 wt% of fibers in addition to montmorillonite (PLA/MMT/CF) or calcium carbonate (PLA/NCC/CF) were prepared and examined. The nanoparticles were dispersed in polylactide almost homogeneously; montmorillonite was exfoliated during processing. T_g of polylactide remained unaffected but its cold crystallization was enhanced; the cold-crystallization behavior of the hybrid composites was dominated by nanofillers nucleating ability. The fibers and calcium carbonate decreased whereas exfoliated montmorillonite improved the thermal stability of the materials. Polylactide, PLA/NCC and PLA/MMT exhibited ability to plastic deformation, although the latter the weakest. Tensile behavior of the hybrid composites was strongly influenced by the fibers and similar to that of PLA/CF. All the fillers increased the storage modulus below T_g; that of PLA/MMT/CF and PLA/NCC/CF was improved with respect to polylactide by 50% and 45%, respectively.     

High performance polyurethane/functionalized graphene nanocomposites with improved mechanical and thermal properties

This communication reported the substantial improvement in the mechanical and thermal properties of a polyurethane (PU) resulting from the incorporation of well-dispersed graphene oxide (GO). The stress transfer benefited from the covalent interface formed between the PU and GO. The Young’s modulus of the PU was improved by ∼7 times with the incorporation of 4 wt% GO, and the improvement of ∼50% in toughness was achieved at 1 wt% loading of GO without losing elasticity. Significant improvements were also demonstrated in the hardness and scratch resistance measured by nano-indentation. Thermogravimetric analysis revealed that the decomposition temperature was increased by ∼50 °C with the addition of 4 wt% GO.     

Investigation of the nanostructure and mechanical properties of polypropylene/polyamide 6/layered silicate ternary nanocomposites

This work aims to investigate the structure–property relationship in ternary nanocomposites consisting of polypropylene as the matrix, nanoclay as the reinforcement and polyamide 6 as the intermediate phase. In this regard, composites of polypropylene/organoclay, polyamide/organoclay, blends of polypropylene/polyamide, and ternary nanocomposites of polypropylene/polyamide/layered silicate with and without compatibilizer were produced via melt compounding. Nanostructure was investigated by wide-angle X-ray diffraction and transmission electron microscopy. Scanning electron microscopy was employed to study the microstructure. Modulus of elasticity and yield strength were measured by uniaxial tensile test. Results show that silicate layers can only be observed inside polyamide particles. Moreover, polypropylene was unable to intercalate the grade of organoclay used in this study. While polyamide/organoclay system exhibited an exfoliated structure, the nanostructure of ternary nanocomposites was chiefly intercalated, due to the high concentration of silicate layers inside polyamide particles. Incorporation of organoclay into the polypropylene/polyamide system was seen to have a noticeable effect on the shape and size of polyamide particles. In addition, elastic modulus and yield strength were observed to be directly affected by incorporation of nanoclay and compatibilizer into the polypropylene matrix, respectively. The simultaneous presence of the two constituents in the system resulted in samples with superior mechanical properties in the elastic as well as the plastic deformation regime.     

Fracture behavior and optical properties of melt compounded semi-transparent polycarbonate (PC)/alumina nanocomposites

Low molecular weight (MW) poly(styrene-maleic anhydride) (SMA) copolymers was employed to coat spherical alumina (Al₂O₃) nanoparticles to facilitate dispersion in a polycarbonate (PC) matrix. Melt compounding was done using a high intensity thermokinetic mixer (K-mixer). The low MW SMA coating produced excellent dispersion of nanoparticles in the PC nanocomposites, resulting in fairly high light transmittance even through 2 mm thick specimens. The addition of 1 wt% well-dispersed nanoparticles improved the impact strength during brittle fracture of the PC/alumina nanocomposites through the formation of multi-level microcrazes induced by the nanoparticles. However, further increasing the alumina nanoparticle content altered the energy dissipation behavior, resulting in less effective reinforcement. Various fracture mechanisms affected by the alumina nanoparticles are presented together with the effect of thermal treatment on the PC/alumina nanocomposites.