基于AMESim的液压锤负载敏感系统仿真研究

分析了打桩机液压系统中的打桩工作回路,分别建立了打桩锤负载敏感液压系统和定量泵液压系统的AMESim模型,并对两种液压系统中液压锤在不同打桩频率工况进行了仿真。结果表明：液压打桩锤的冲击能随频率的增大而减小,液压打桩锤的液压系统在引入负载敏感技术后,很大程度上提高了打桩的效率,且系统具有明显的节能效果。     

新型氮爆式液压打桩锤的仿真研究

液压打桩锤是一种新型的打桩设备,其动态性能的好坏直接影响打桩质量及打桩效率;在分析新型氮爆式液压打桩锤工作原理的基础上,建立桩锤上升和下降阶段的数学模型;并对同一控制压力、不同氮气初始压力下的几种工况进行仿真,通过对比、分析,确定该控制压力下的最佳氮气初始压力;为开发液压打桩锤产品和优化桩锤参数提供理论依据.     

双作用液压锤液压回路及其仿真研究

介绍双作用液压打桩锤的特点，在分析双作用液压锤的液压回路工作原理的基础上，建立了桩锤上升和下打过程的数学模型，并使用MATLAB软件对系统的两个过程进行仿真，为液压打桩锤的产品开发提供了理论基础。     

氮爆式液压打桩锤

1．氮爆式液压打桩锤工作原理 打桩过程的一个周期可以分为回程阶段、回程制动阶段和冲程阶段,图1所示为某新型氨爆式打桩锤的液压系统原理简图。     

氮爆式液压打桩锤液压管路优化设计研究

以氮爆式液压打桩锤液压管道为研究对象,应用参数优化设计的相关方法建立氮爆式液压打桩锤管路优化分析的目标函数,并利用Matlab编程对模型进行求解,得出一组优化后的管道尺寸,并检验这种优化方法的有效性,为氮爆式液压打桩锤液压系统的设计开发提供了更为有效的方法.     

新型气液联合液压打桩锤动态过程的仿真研究

液压打桩锤是一种新犁的打桩设备,其动态性能的好坏直接影响打桩质量及打桩效率;根据其工作原理、性能指标和特性要求,运用AMESim软件建立其液压系统仿真模型,并对其主要子模型的建模依据进行说明,运用MATLAB软件对液压缸缓冲部分进行优化设计,计算出相关参数.对液压打桩锤的正常工作过程及其脱桩保护过程进行仿真研究.仿真结果表明该系统可以实现打击能的尤级调节,冲击行程和频率等参数及脱桩保护结构均满足液压打桩锤的性能指标和特性要求,说明该模型的建立比较准确,液压系统设计符合要求.     

具有高压蓄能器的液压打桩锤性能研究

高压蓄能器是氮爆式液压打桩锤液压系统中的关键部件之一,为深入研究高压蓄能器与主油路不同连接形式对液压打桩锤系统压力波动幅度、打击频率以及系统工作稳定性的影响,现以ZCY70液压打桩锤为例,采用MATLAB/Sim-ulink/Simscape基于原理图的物理仿真工具模块进行建模仿真。通过对有、无高压蓄能器时系统的对比仿真分析,得出高压蓄能器对减小系统压力波动幅度和直接提高打击频率具有积极作用;通过对有、无单向节流阀时系统的对比仿真分析,得出单向节流阀对提高系统工作稳定性具有重要作用。研究结果对更进一步研究液压打桩锤的工作机理,以及国产液压打桩锤整体性能的提升具有重要意义。     

工程机械的跨界使用方案探究——基础桩工液压打桩锤用于矿山破碎的应用

通过分析液压破碎锤在矿山应用中存在的缺陷,提出一种能快速、高效破碎岩层的方法和工作装置——液压打桩锤打击式破碎装置,从结构安装、配套设备和应用等方面进行探究和分析,最后通过试验验证液压打桩锤打击式破碎装置的实用性。并以此为基础延伸到液压打桩锤应用于其他领域。因此,工程机械的跨界使用会被更多的专业人士探究和应用。     

太重滨海公司TZ-1900液压打桩锤顺利起锤

正2018年3月21日,滨海港机设备分公司试制的TZ-1900液压打桩锤顺利起锤,标志着该产品正式进入陆上试验阶段。TZ-1900液压打桩锤是太重转型发展的重要产品之一,为国内首台套,已列入十三五国家海洋     

新型液压打桩锤的系统仿真研究

对一种新型液压打桩锤的打桩过程进行了运动学及动力学分析,并在此基础上提出了桩锤在各个打击过程的数学模型.最后对各阶段进行了仿真及分析,仿真研究对改进和优化打桩锤的各个设计参数具有指导意义.     

Effects of prebuckling deformations on the elastic flexural-torsional buckling of laterally fixed arches

The effect of the prebuckling in-plane deformations on the elastic flexural-torsional buckling of laterally fixed circular arches is studied in this paper. The finite strains and the energy equation for the flexural-torsional buckling of arches have been derived based on an accurate orthogonal rotation matrix. A closed form solution for the elastic flexural-torsional buckling resistance of laterally fixed arches in uniform bending, including the effects of the prebuckling deformations, is obtained. It is found that the notion that the prebuckling deformations increase the flexural-torsional buckling moment of an arch or of a beam is not necessarily correct for a laterally fixed arch or beam in uniform bending, in deference to a laterally pinned arch. When a laterally fixed arch is subjected to positive uniform bending, the effects of the prebuckling deformations decrease the buckling moment, and the reduction of the buckling moment increases with an increase of the included angle and of the out-of-plane slenderness ratio of the arch. When a laterally fixed arch is subjected to negative uniform bending, the effects of the prebuckling deformations decrease the absolute value of its buckling moment when the included angle is very small, but increase the absolute value of the buckling moment when the included angle exceeds a certain value. The increase in the absolute value of the buckling moment increases with an increase of the included angle and of the out-of-plane slenderness ratio of the arch. When the ratio of the out-of-plane to the in-plane second moments of area of the cross-section is not small, both the reduction of the buckling moment of a laterally fixed arch in positive uniform bending and the increase of the buckling moment of a laterally fixed arch in negative uniform bending, are substantial.     

PHENOMENON OF CARVED DRIVING WHEELS

A newly found phenomenon of carved driving wheels of a rear-wheel-drive tractor used in an airport is discussed. The circum of every driving wheel is damaged at three regions,which distribute regularly and uniformly. Everyday,the tractor tows a trailer which are times heavier than the tractor,and moves on the same road in the airport. The phenomenon is explained by the torsional self-excited vibration system of the powertrain. The simplified torsional vibration system is discribed by a 2-order ordinary differential equation,which has a limit circle. Experiments and numerical simulations show the followings: Because of the heavy trailer,the slip ratio of the tractor’s driving wheels is very large. Therefore,there is severe torsional self-excited vibration in the tractor’s drivetrain,and the self-excited vibration results in severe and regular fluctuations of the rear wheel’s velocity. The severe fluctuations in velocity fastens the damage of the driving wheels. At the same time,the time interval in which an arbitrary point in the circum of the driving wheel contacts with the road twice is two times more than the period of the torsional self-excited vibration,and this times explained the existence of three damaged regions. At last,it points out that the phenomenon can be avoided when the torsional damping is large enough.     

DESIGN AND CAD SYSTEM OF THE FOOL FOR DRILL FLUTE

Based on the principles of differential geometry and kinematics, a mathematical model is developed to describe the grinding wheel axial cross-section with the radial cross-section of the flute in a given drill under the basic engagement condition between the generating flute and the generated grinding wheel (or disk milling tool). The mathematical model is good for the flute in the radial cross-section consisting of three arcs. Furthermore, a CAD system is also developed to represent the axial cross-section of the grinding wheel (or disk milling tool). With the system, the grinding wheel (or disk milling tool) axial cross-section that corresponds to the three-arc flute cross section can be conveniently simulated. Through the grinding experiment of drill flutes, the method and the CAD system are proved to be feasible and reasonable.     

孔隙阀式磁流变阻尼器准静力分析

建立了孔隙阀式磁流变阻尼器的轴对称模型.推导了孔隙阀内磁流变液压力梯度方程.对Herschel-Bulkley模型的磁流变阻尼器压力梯度进行了数值求解.应用代数方程理论,得到了Bingham模型的磁流变阻尼器压力梯度的解析解.最后,结合算例计算了孔隙阀内磁流变液的流速分布及阻尼器的阻尼力.     

车门静态强度的有限元分析模拟

轿车门系统结构设计与优化是整车开发过程中的重要环节。车门的强度直接关系到整车在冲击、碰撞等载荷下的安全问题,车门结构静态强度的计算分析,在车门结构设计进程中非常重要。文中首先简要介绍了静态强度所涉及到的非线性有限元的基本理论,然后以某中高级轿车前车门为例,利用计算机辅助分析车门的静态强度,考虑变形的非线性因素,通过对车门的非线性有限元求解来分析车门强度,由计算所得到的车门强度性能指标来指导车门的结构设计。     

气化炉三维扫描测量与数据处理

以德士古气化炉耐火砖的内壁蚀损检测设备为基础,对采集到的点云数据做了进一步处理.通过对数据的筛选和剔除,实现了数据点的平滑降噪细化和精简.然后利用点云对整、网格划分和分色显示等方法,最终完成了内壁腐蚀情况的三维建模.重点讨论了点云数据的预处理及后处理的方法,并根据内壁耐火砖的腐蚀阈值,提出了一种气化炉内壁腐蚀区域的识别与分割方法.对耐火砖的腐蚀分析、气化炉的生产与维修提供了可靠依据,并在工程应用中获得了一致认可.     

OPTIMIZING DESIGN OF MECHANICAL SELF-CENTERING DEVICE FOR SUSPENSION HEIGHT

Firstly, in view of the respective defects of existing self-centering devices for vehicle suspension height, the design scheme of the proposed mechanical self-centering device for suspension height is described. Taking the rear suspension of a certain light bus as a research example, the structures and parameters of the novel device are designed and ascertained. Then, the road excitation models, the performance evaluation indexes and the half-vehicle model are built, the simulation outputs of time and frequency domain are obtained with the road excitations of random and pulse by using MATLAB/Simulink software. So the main characteristics of the self-centering suspension are presented preliminarily. Finally, a multi-objective parameter design optimization model for the self-centering device is built by weighted sum approach, and optimal solution is obtained by adopting complex approach. The relevant choosing-type parameters for self-centering device components are deduced by using discrete variable optimal method, and the optimal results are verified and analyzed. So the performance potentials of the self-centering device are exerted fully in condition of ensuring overall suspension performances.     

平面应变颈缩扩展与剪切断裂的数值模拟

采用虚功率增率有限元法及Ｊ２形变理论，模拟韧性金属平面应变颈缩扩展，剪切断裂演化过程。运用载荷控制的自动识别方法以及各增量步间Ｅｕｌｅｒ控制方法，实现了均匀变形与非均匀变形临界状态的稳定过渡，采用本构方程的Ｅｕｌｅｒ显式积分，对Ｊ２形变理论塑性加载与弹性卸载的不连续性进行了改进，保证了变形局部化模拟过程的可靠性，最后，讨论了不同硬化指数及初始几何不均匀性对局部化力学行为的影响。     

IMPROVED METHOD FOR HILBERT INSTANTANEOUS FREQUENCY ESTIMATION

In the mechanical fault detection and diagnosis field, it is more and more important to analyze the instantaneous frequency (IF) character of complex vibration signal. The improved IF estimation method is put forward aiming at the shortage of traditional Hilbert transform. It is based on Hilbert transform in wavelet domain. With the help of relationship between the real part and the imaginary part obtained from the complex coefficient of continuous wavelet transform or the analytical signal reconstructed in wavelet packet decomposition, the instantaneous phase function of the subcomponent is extracted. In order to improve the precise of IF estimated out, some means such as Linear regression, adaptive filtering, resampling are applied into the instantaneous phase obtained, then, the central differencing operator is used to get desired IF. Simulation results with synthetic and gearbox fault signals are included to illustrate the proposed method.     

The effect of basic nitrogen compounds on the tribological performance of sulphurised olefin

The effect of the molecular structure of basic nitrogen compounds on the lubricating properties of sulphurised olefin has been investigated using a Timken tester. X-ray Photoelectron Spectroscopy (XPS) and Energy Dispersive X-ray Analysis (EDAX) were used to study the chemical states of sulphur and nitrogen on the rubbed surfaces and the reaction rates of sulphur and iron separately. It was found that the antiwear and friction reduction properties of sulphurised olefin are greatly influenced by the different molecular structures of the basic nitrogen compounds. A composite additive package containing basic nitrogen compounds with sulphurised olefin can produce either synergistic or antagonistic effects, due to the influence of the different molecular structures of the basic nitrogen compounds. XPS analysis revealed that a tribochemical protective film containing nitrogen and sulphur was formed on the rubbed surface. EDAX analysis indicated that the reaction rates between elemental sulphur and iron were influenced by the different molecular structures of the basic nitrogen compounds. It was found that the apparent reaction rates of elemental sulphur and iron are related to the tribological characteristics of the additive package.