Hydrodynamics of slot‐rectangular spouted beds: Effect of slot configuration on the local flow structure

The local flow structure in a slot‐rectangular spouted bed column of 300 mm × 100 mm cross‐section was investigated with slots of equal area but different length‐to‐width ratios. Dead‐zones, spout shapes, and distributions of pressure, particle velocity, and voidage were explored. The local flow structure of the slot‐rectangular spouted bed became similar to conventional spouted beds as the height increased, with spouts from slots of different length‐to‐width ratios approaching similarity in the upper part of the bed. Static bed height was found to have little influence on the flow in the spout at a given level.     

Voidage and particle velocity profiles in a spout‐fluid bed

Detailed hydodynamic measurements have been obtained for fully cylindrical spout‐fluid beds of 1.3 mm, 1.8 mm and 2.5 mm glass beads in a fully cylindrical column of diameter 152 mm using three different types of optical fibre probes. The reallocation of up to 43% of the air to auxiliary air introduced through the conical base caused some decrease in spout voidages, but remarkably little change in spout diameter compared with spouted beds where there was no auxiliary air addition. Auxiliary air led also to some decrease in particle velocities in the spout and to a modest decrease in the net solids circulation rate.     

Stability of slot‐rectangular spouted beds: Effect of slot configuration

Experiments were carried out to determine the flow stability of slot‐rectangular spouted beds of 300 × 100 mm cross‐section with slots of different widths, lengths, and depths. The effects of slot expansion angle and diverging base were also investigated. Dependent variables included the minimum spouting velocity, bed pressure drop and standard deviation of pressure fluctuations. Based on the flow regimes and spout termination mechanisms, instability was found to be mainly due to the interaction of multiple spouts. Criteria were identified relating stable spouting to slot dimensions and particle size. Slots of limited cross‐sectional area can provide sustainable and symmetric spouting with little fluctuation, as long as the slot length‐to‐width ratio and depth are within certain limits, related to those for conventional spouted beds.     

狭缝式矩形喷动床中多粒度颗粒体系的最大喷动压降

在 15 0 mm× 5 0 mm× 110 0 mm的矩形喷动床中 ,研究了单一粒径体系和二组分及三组分混合粒径颗粒体系的最大喷动压降受颗粒粒径及粒度组成、静止床高和气体入口狭缝宽度的影响情况。实验采用宽度为2、4、6 mm三种宽度的狭缝式气体分布板 ,实验物料为单一粒径分别为 1、1.5、2 mm的玻璃珠。实验表明矩形喷动床的最大喷动压降与上述三种影响因素都有关系。本文还给出了最大喷动压降随这三种因素变化的实验关联式     

Identification of Flow Regimes in Slot‐Rectangular Spouted Beds using Pressure Fluctuations

Pressure fluctuation data recorded in slot‐rectangular spouted beds of 1.44 mm diameter glass beads were analyzed with the aid of statistical and chaotic tools. The column width was maintained at 150 mm, while the thickness and slot width were both varied. It is shown that there are significant shifts in both statistical and chaos measures as the gas flow rate is increased. The results suggest that pressure fluctuations can be used to provide diagnostics of flow regime transitions in spouted beds when viewing is impossible.     

Flow Characteristics in Slot‐Rectangular Spouted Beds with Draft Plates

An experimental investigation was conducted of slot‐rectangular spouted beds with air entry slots spanning the full thickness of the column and vertical draft plates intended to help control the solids circulation rate. With increasing superficial gas velocity, the flow between the draft plates changed from bubbling to slugging and then to spouting with dilute pneumatic between the plates and moving‐bed downward motion on both sides. However, there was difficulty maintaining stability and symmetrical flow on the two sides. Once spouting is established, pressure drops and local voidages vary with gas velocity, particle size and gas entry size in broadly similar manners as for conventional spouted beds     

HYDRODYNAMIC STUDIES IN A HALF SLOT-RECTANGULAR SPOUTED BED COLUMN

Experiments were carried out in a half slot-rectangular spouted bed to investigate the effects of slot width and lower section basal angle on column hydrodynamics. Flow regimes, minimum spouting velocity, spouting and maximum pressure drops, and maximum spoutable bed height were determined for 4?mm diameter polyethylene particles. The results are compared with those for conventional cylindrical and rectangular spouted beds. Correlations for each hydrodynamic parameter are developed and compared with equations available in the literature.     

HYDRODYNAMIC STUDIES IN A HALF SLOT-RECTANGULAR SPOUTED BED COLUMN

Experiments were carried out in a half slot-rectangular spouted bed to investigate the effects of slot width and lower section basal angle on column hydrodynamics. Flow regimes, minimum spouting velocity, spouting and maximum pressure drops, and maximum spoutable bed height were determined for 4 mm diameter polyethylene particles. The results are compared with those for conventional cylindrical and rectangular spouted beds. Correlations for each hydrodynamic parameter are developed and compared with equations available in the literature.     

喷动流化床流动特性研究

选用密度与尿素相近而粒度不同的三种模拟物料，在内径为１８２ｍｍ的有机玻璃喷动流化床中，对喷动流化床的流体力学行为进行了研究。测定了不同物料最大操作区所对应的静床高及喷动流化气速与床层压降、床层空隙率分布的关系。为喷动流化床尿素造粒热态试验提供了可资借鉴的设计及操作依据     

喷动床中气体停留时间分布的研究

In a spouted bed of 80mm in ID and 1700mm in height, the gas residence time distributions at different radial positions in both spout and annular area were measured with five different kinds of particles as spouting material, air as spouting gas, and hydrogen as tracer. The effects of superficial gas velocity, operating pressure, particle size and its category on gas residence time distribution were discussed. It was found that the gas velocity profile in spout was more uniform than that in annulus. It could be concluded that the gas flow in the spout could be treated as a plug-flow, while that in the annulus inhibited a strong non-ideal flow behavior. Increasing the superficial gas velocity and decreasing the operating pressure, the particle density and its size gave rise to spouting disturbance, thus the measured tracer concentrations vs. time curves fluctuated. The variances of residence time distribution curves could be taken as a measure of the gas fluctuation degree.     

Jet penetration depth in a two-dimensional spout-fluid bed

The jet penetration depth was proposed to be an important parameter to describe the jet action during the chemical process of spout-fluid bed coal gasification. A two-dimensional cold model of a spout-fluid bed coal gasifier with its cross section of and height of 2000 mm was established to investigate the jet penetration depth. Four types of Geldart group D particles were used as bed materials. A multi-channel pressure sampling system and a high-resolution digital CCD camera were employed for experimental investigations. The effects of spouting gas velocity, spout nozzle diameter, static bed height, particle property and fluidizing gas flow rate on the jet penetration depth have been systematically studied by pressure signal analysis and image processing. Experimental results indicate that the jet penetration depth increases with increasing spouting gas velocity and spout nozzle diameter, while it decreases with increasing particle density, particle diameter, static bed height and fluidizing gas flow rate. Additional, a new correlation considered all of the above effects especially static bed height and fluidizing gas flow rate, was developed for predicting the jet penetration depth in spout-fluid beds. The correlation was compared with published experimental data or correlations, which was in well agreement with the present experimental results and some other references.     

导向管喷动流化床的喷动气旁路分率

在内径为182 mm的喷动流化床中安装内径80 mm的导向管,以平均粒径为2.2 mm的尿素颗粒为物料,对喷动气旁路特性进行了实验研究,分别考察了夹带区高度、导向管长度、喷嘴内径、床层高度、喷动气速和流化气速对喷动气旁路分率的影响,结果表明随着喷动气速的增大,喷动气体旁路分率先增后减。导向管安装高度越高,气体旁路分率越大。床层高度增大喷动气体旁路分率略有降低。而喷嘴直径小于50 mm时气体旁路分率随喷嘴直径增大而提高,在大于50 mm时气体旁路分率随喷嘴直径增大维持不变。当气速较小时,导向管高度增大会引起气体旁路分率增大,引入少量流化气能有效地抑制喷动气旁路。     

Computational study of spout collapse and impact of partition plate in a double slot‐rectangular spouted bed

Gas‐solid hydrodynamics in a three‐dimensional slot‐rectangular double‐spouted bed was numerically investigated by a combined approach of discrete element method and computational fluid dynamics, and the knowledge gained was extended to understand the mechanisms leading to operational instability due to the collapse of a spout, along with the beneficial impact of inserting a vertical partition plate. The setup investigated has two diverging bases and contains up to 2,590,000 particles. The computational results show different behaviors of pressure drop, in terms of average value, fluctuations, and power spectral trends, in the five distinct flow regimes corresponding to various superficial gas velocities. Two types of spout shapes are observed under stable spouting conditions, and the spout sizes are quantified. When one of the spouts chokes then collapses, complex interactions between the chambers are identified. Furthermore, the insertion of a vertical partition plate between two chambers appears to be an effective way to prevent the interactions between adjacent fountains, which is advantageous for improving the operational stability of such systems upon scale‐up. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4087–4101, 2015     

Modeling of Gas‐Particle Turbulent Flow in Spout‐Fluid Bed by Computational Fluid Dynamics with Discrete Element Method

Gas and solid turbulent flow in a cylindrical spout‐fluid bed with conical base were investigated by incorporating various gas‐particle interaction models for two‐way coupling simulation of discrete particle dynamics. The gas flow field was computed by a k‐ϵ two‐equation turbulent model, the motion of solid particles was modeled by the discrete element method. Drag force, contact force, Saffman lift force, Magnus lift force and gravitational force acting on individual particles were considered in the mathematical models. Calculations on the cylindrical spout‐fluid bed with an inside diameter of 152 mm, a height of 700 mm, a conical base of 60° and the ratio of void area of 3.2 % were carried out. Based on the simulation, the gas‐solid flow patterns at various spouting gas velocities are presented. Besides, the changes in particle velocity, particle concentration, collision energy, particle and gas turbulent intensities at different proportions of fluidizing gas to total gas flow are discussed.     

HYDRODYNAMICS AND STABILITYOF SLOT-RECTANGULAR SPOUTED BEDS. PART I: THIN BED

Spouted beds of rectangular cross-section with gas entry through bottom slots have been proposed as a means of overcoming scale-up difficulties of conventional spouted beds. A study was undertaken of bed hydrodynamics in a thin slot-rectangular column of width 150 mm and slot width 2 to 20 mm for four types of particles. Flow regimes and bed hydrodynamics are qualitatively similar to those in cylindrical spouted beds, but there are significant quantitative differences caused by the different geometry. Slot width exerts a strong influence on such features as flow regimes, maximum spoutable bed height, minimum spouting velocity, pressure drop and fountain height.     

HYDRODYNAMICS AND STABILITYOF SLOT-RECTANGULAR SPOUTED BEDS. PART I: THIN BED

Spouted beds of rectangular cross-section with gas entry through bottom slots have been proposed as a means of overcoming scale-up difficulties of conventional spouted beds. A study was undertaken of bed hydrodynamics in a thin slot-rectangular column of width 150 mm and slot width 2 to 20 mm for four types of particles. Flow regimes and bed hydrodynamics are qualitatively similar to those in cylindrical spouted beds, but there are significant quantitative differences caused by the different geometry. Slot width exerts a strong influence on such features as flow regimes, maximum spoutable bed height, minimum spouting velocity, pressure drop and fountain height.     

Spouting characteristics of spf wood pellets

The spouting characteristics with ambient air of cylindrical wood pellets, 6.5 mm in diameter and 11.1 ± 4.1 mm long, were investigated using a transparent 152.4‐mm diameter semi‐circular cone‐based cylindrical column. Despite the previously unexplored shape of the pellets in the spouted bed mode, the measured minimum spouting velocities at different bed heights, the maximum spoutable bed height and the mean spout diameter above the conical base were all well represented by equations from the literature developed mainly for more rounded particles. Pellet attrition was found to be severe, so that the possible torrefaction of the pellets by the spouting technique without sacrifice of their integrity appears to be unlikely. © 2012 Canadian Society for Chemical Engineering     

Wall-to-bed heat transfer characteristics of spout-fluid beds

Wall-to-bed heat transfer characteristics have been investigated in a rectangular spout-fluid (S–F) bed segment column (20 cm length, 5 cm width and 50 cm height) utilizing glass beads (D_p = 0.254, 0.388 and 0.461 mm) and air as fluid. Results indicate that h values in the S–F bed increase with increasing air mass velocity and particle diameter, and decrease with increasing bed height. Under identical flow conditions h values in the S–F bed were about 30% more than for the corresponding fluidized bed.     

DEM simulation of the particle dynamics in two-dimensional spouted beds

A Discrete Element Method (DEM) is used together with the continuum model of turbulent fluids to simulate the periodic spouting of granular solids in a two-dimensional spouted bed. The bed is contained in a rectangular column of 152 mm width and 15 mm depth with a tapered base. Glass beads with a diameter of 2 mm are used as bed material. Simulations using the DEM together with a low Reynolds number k-ε turbulence model for the fluid phase yield predictions of the unstable spout regime, characterized as a periodic upward-moving particle jet. The simulation results compare well to experimental data obtained using a particle image velocimetry (PIV) technique, including fluid flow fields, time-averaged particle velocity profiles, and spout shape. Finally, DEM predictions for distribution of drag and net force on the particles, particle concentration fields, gas velocity and turbulence field are discussed.     

Numerical Simulations of the Effect of Conical Dimension on the Hydrodynamic Behaviour in Spouted Beds

The flow behaviours of gas‐solids were predicted by means of a hydrodynamic model of dense gas‐solid flow in spouted beds. Constitutive equations describing the particulate solids pressure and viscosity were implemented into a hydrodynamic simulation computer program. The effect of operating conditions (inclined angle and gas spouting velocity) on particle velocity and concentration in the spout, annulus and fountain regions were numerical studied. Both vertical and horizontal particle velocities increased with increasing spouting gas velocity. The diameter of the spout increases with decreasing the inclination angle. As the inclination angle is set greater than 60°, the spout cross‐section starts becoming bottlenecked, limiting the upwards flow of solids.