Effect of the addition of acrylonitrile/ethylene–propylene–diene monomer (EPDM)/styrene graft copolymer on the morphology–properties relationships in poly(styrene‐co‐acrylonitrile)/EPDM rubber blends

Blends of poly(styrene‐co‐acylonitrile) (SAN) with ethylene–propylene–diene monomer (EPDM) rubber were investigated. An improved toughness–stiffness balance of the SAN/EPDM blend was obtained when an appropriate amount of acrylonitrile–EPDM–styrene (AES) graft copolymer was added, prepared by grafting EPDM with styrene–acrylonitrile copolymer, and mixed thoroughly with both of the two components of the blend. Morphological observations indicated a finer dispersion of the EPDM particles in the SAN/EPDM/AES blends, and particle size distribution became narrower with increasing amounts of AES. Meanwhile, it was found that the SAN/EPDM blend having a ratio of 82.5/17.5 by weight was more effective in increasing the impact strength than that of the 90/10 blend. From dynamic mechanic analysis of the blends, the glass‐transition temperature of the EPDM‐rich phase increased from ?53.9 to ?46.2°C, even ?32.0°C, for the ratio of 82.5/17.5 blend of SAN/EPDM, whereas that of the SAN‐rich phase decreased from 109.2 to 108.6 and 107.5°C with the additions of 6 and 10% AES copolymer contents, respectively. It was confirmed that AES graft copolymer is an efficient compatibilizer for SAN/EPDM blend. The compatibilizer plays an important role in connecting two phases and improving the stress transfer in the blends. Certain morphological features such as thin filament connecting and even networking of the dispersed rubber phase may contribute to the overall ductility of the high impact strength of the studied blends. Moreover, its potential to induce a brittle–ductile transition of the glassy SAN matrix is considered to explain the toughening mechanism. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1685–1697, 2004     

Synthesis and properties of vinyltrimethoxysilane–EPDM–styrene graft terpolymer

The graft copolymerizations of vinyltrimethoxysilane (VTMO) and styrene (St) onto ethylene–propylene–diene terpolymer (EPDM) were carried out with benzoyl peroxide (BPO) as an initiator in toluene. The effects of EPDM concentration, mole ratio of VTMO to St, reaction time, reaction temperature, and initiator concentration on the graft copolymerizations were examined. The synthesized VTMO–EPDM–St graft terpolymers (VES) were confirmed by infrared and ¹H-NMR spectroscopies. The molecular weight, thermal stability, light resistance, and weatherability of the graft terpolymer were investigated by gel permeation chromatography, thermogravimetric analysis, and Fade-o-Meter. The number-average molecular weight was 109,000. It was found that the heat resistance and light resistance as well as weatherability of VES are considerably better than those of acrylonitrile–butadiene–styrene terpolymer. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1345–1352, 1998     

EPDM/St‐An graft copolymerization reaction behavior by phase inversion emulsion and the toughness effect of EPDM‐g‐SAN on SAN resin

Styrene‐EPDM‐acrylonitrile tripolymer (EPDM‐g‐SAN) was synthesized by the graft copolymerization of styrene (St) and acrylonitrile (An) onto ethylene‐propylene‐diene terpolymer (EPDM) with “phase inversion” emulsification technique. The high impact strength engineering plastics AES was the blend of SAN resin and EPDM‐g‐SAN, which occupied good weathering and yellow discoloration resistivity. The effects of An percentage in comonomer and the weight proportion of EPDM to St‐An on graft copolymerization behavior and AES notched impact strength were studied. The results showed that monomer conversion ratio (CR) exhibited a peak when the An percentage changed, and the maximum value was 97.5%. Grafting ratio (GR) and grafting efficiency (GE) enhance as well. The notched impact strength of AES presented a peak with the maximum value of 53.0 KJ/m², when An percentage was at the range of 35–40%. The spectra of FTIR showed that St and An were graft onto the EPDM. DSC analysis illuminated that T_g of EPDM phase in the blends was lower than that of the pure EPDM. TEM and SEM micrographs indicated that the polarity of g‐SAN of EPDM‐g‐SAN was the main factor effect the particle morphology, in terms of size, distribution and isotropy. When weight ratio of St to An was 65/35, the polarity of g‐SAN chains was appropriate, and the EPDM‐g‐SAN particles dispersed well in the SAN matrix. The super impact toughness is interpreted in terms of EPDM phase cavitation and enhanced plastic shear yielding. The highest toughness occurs at an optimum EPDM‐g‐SAN phase particle size which is about 0.2 μm in SAN resin matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Phase morphology and thermomechanical analysis of poly(styrene‐co‐acrylonitrile)/ethylene–propylene–diene monomer blends: Uncompatibilized and reactively compatibilized blends with two mixing sequences

The phase morphology developing in immiscible poly(styrene‐co‐acrylonitrile) (SAN)/ethylene–propylene–diene monomer (EPDM) blends was studied with an in situ reactively generated SAN‐g‐EPDM compatibilizer through the introduction of a suitably chosen polymer additive (maleic anhydride) and 2,5‐dimethyl‐2,5‐di‐(t‐butyl peroxy) hexane (Luperox) and dicumyl peroxide as initiators during melt blending. Special attention was paid to the experimental conditions required for changing the droplet morphology for the dispersed phase. Two different mixing sequences (simple and two‐step) were used. The product of two‐step blending was a major phase surrounded by rubber particles; these rubber particles contained the occluded matrix phase. Depending on the mixing sequence, this particular phase morphology could be forced or could occur spontaneously. The composition was stabilized by the formation of the SAN‐g‐EPDM copolymer between the elastomer and addition polymer, which was characterized with Fourier transform infrared. As for the two initiators, the blends with Luperox showed better mechanical properties. Scanning electron microscopy studies revealed good compatibility for the SAN/EPDM blends produced by two‐step blending with this initiator. Dynamic mechanical thermal analysis studies showed that the two‐step‐prepared blend with Luperox had the best compatibility. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influence of acrylonitrile–butadiene–styrene (ABS) morphology and poly(styrene‐co‐acrylonitrile) (SAN) content on fracture behavior of ABS/SAN blends

This study attempted to correlate morphological changes and physical properties for a high rubber content acrylonitrile–butadiene–styrene (ABS) and its diluted blends with a poly(styrene‐co‐acrylonitrile) (SAN) copolymer. The results showed a close relationship between rubber content and fracture toughness for the blends. The change of morphology in ABS/SAN blends explains in part some deviations in fracture behavior observed in ductile–brittle transition temperature shifts. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2606–2611, 2004     

Synthesis and properties of styrene–EPDM–vinyl acetate graft polymer

The styrene–EPDM–vinylacetate (SEV) graft polymer, which linked respectively the styrene (St) unit and vinylacetate the (VAc) unit to the ethylene–propylene–diene terpolymer (EPDM) backbone was synthesized by two‐step graft polymerizations: First the graft polymerization of VAc onto EPDM was carried out, and then St was added successively in the prepolymerized solution and further polymerized for a given period to obtain SEV. The effects of concentration of EPDM and an initiator, mole ratio of VAc to St, polymerization time, temperature, and solvent were examined on the graft polymerizations. The synthesized graft polymers (SEVs) that have different contents of St or VAc were identified by Fourier transform IR spectrum. The highest graft ratio has been obtained by 10 wt % of EPDM, 1.0 mole ratio of VAc to St, and 1.0 wt % of BPO in toluene for 48 h at 70°C. The glass transition temperature of SEV is lower than that of poly(vinyl acetate) (PVAc) and polystyrene (PS). The thermal stability of SEV is higher than that of PVAc, PS, and the acrylonitrile–butadiene–styrene (ABS) resin. The tensile strength of SEV was improved as compared with that of EPDM. The light resistance and weatherability of SEV were better than those of ABS. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2296–2304, 2000     

丙烯腈-三元乙丙橡胶-苯乙烯接枝共聚物AES的合成

用溶液聚合法合成了丙烯腈-三元乙丙橡胶-苯乙烯接枝共聚物（AES）,研究了接枝聚合反应的影响因素,并进行了红外光谱表征。结果表明,三元乙丙橡胶（EPDM）已接枝上丙烯腈（AN）和苯乙烯（St）的共聚物（SAN）支链,即EPDM与AN及St发生了接枝共聚合反应。     

Synthesis and properties of acrylonitrile–EPDM–N-vinylcarbazole graft terpolymer

A graft terpolymer of acrylonitrile (AN) and N-vinylcarbazole (NVC) onto ethylene–propylene–diene terpolymer (EPDM) was synthesized in toluene using benzoyl peroxide. The effects of EPDM content, mole ratio of NVC to AN, reaction time, reaction temperature, and initiator concentration in the graft copolymerization were examined. The synthesized AN–EPDM–NVC graft terpolymers (AEVC) were identified by infrared (IR) and ¹H-NMR (nuclear magnetic resonance) spectra. The thermal stability, tensile strength, and light resistance of AEVC were investigated by using a Fade-o-Meter, thermogravimetric analyzer, and tensile tester. It was found that the heat resistance of AEVC is considerably better than that of acrylonitrile–butadiene–styrene (ABS) copolymer. © 1995 John Wiley & Sons, Inc.     

Graft copolymerization of styrene and acrylonitrile onto EPDM

Acrylonitrile–EPDM–styrene (AES) graft copolymers were synthesized by solution graft polymerization of styrene (St) and acrylonitrile (AN) onto EPDM in an n‐hexane/benzene solvent with benzoyl peroxide (BPO) as an initiator. The structure changes were studied by an FTIR spectrophotometer. The grafting parameters were calculated gravimetrically. The influence of the polymerization conditions, such as the reaction time, concentration of the initiator, EPDM content, and weight ratio of St/AN, on the structure of the products was investigated. It was found that a proper initiator concentration and EPDM content will give a high grafting ratio of the AES resin. The thermal property of the copolymer was studied using programmed thermogravimetric analysis (TGA). The results showed that the copolymer has a better heat‐resistant property than that of ABS, especially for the initial decomposition temperature (T_in) and the maximum weight loss rate temperature (T_max). Also, the mechanism of the graft reaction was discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 428–432, 2002     

Synthesis and properties of acrylonitrile-EPDM-4-chlorostyrene graft copolymer

Graft copolymerization of acrylonitrile (AN) and 4-chlorostyrene (4-Clst) onto ethylene–propylene–diene terpolymer (EPDM) was carried out using benzoyl peroxide as initiator. The effects of EPDM content, initiator concentration, solvent, mole ratio of 4-Clst to AN, reaction time, and reaction temperature on the graft copolymerization were examined. It was found that the light resistance, weatherability, and thermal stability of the acrylonitrile–EPDM–4-chlorostyrene graft copolymer were considerably better than those of acrylonitrile–butadiene–styrene copolymer.     

Morphology and mechanical properties of ABS blends prepared from emulsion‐polymerized PB‐g‐SAN impact modifier with AIBN as initiator

A series of PB‐g‐SAN impact modifiers (polybutadiene particles grafted by styrene and acrylonitrile) are synthesized by seed emulsion copolymerization initiated by oil‐soluble initiator, azobisiobutyronitrile (AIBN). The ABS blends are obtained by mixing SAN resin with PB‐g‐SAN impact modifiers. The mechanical behavior and the phase morphology of ABS blends are investigated. The graft degree (GD) and grafting efficiency (GE) are investigated, and the high GD shows that AIBN has a fine initiating ability in emulsion grafting of PB‐g‐SAN impact modifiers. The morphology of the rubber particles is observed by the transmission electron microscopy (TEM). The TEM photograph shows that the PB‐g‐SAN impact modifier initiated by AIBN is more likely to form subinclusion inside the rubber particles. The dynamic mechanical analysis on ABS blends shows that the subinclusion inside the rubber phase strongly influences the T_g, maximum tan δ, and the storage modulus of the rubber phase. The mechanical test indicates that the ABS blends, which have the small and uniform subinclusions dispersed in the rubber particles, have the maximum impact strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Synthesis and properties of 2-vinylnaphthalene–EPDM–methyl methacrylate graft copolymer

A graft copolymer of 2-vinylnaphthalene (2-VN) and methyl methacrylate (MMA) onto ethylene–propylene–diene terpolymer (EPDM) was synthesized in tetrahydrofuran using benzoyl peroxide. The effects of EPDM content, and ratio of 2-VN to MMA, reaction time, reaction temperature, and initiator concentration in the graft copolymerization were examined. The light resistance, thermal stability, and the tensile properties of the graft copolymer were investigated by using Fade-o-Meter, thermogravimetric analyzer, and tensile tester. It was found that the light resitance and the heat resistance as well as the tensile strength of the graft copolymer are considerably better than those of the acrylonitrile–butadiene–styrene (ABS) copolymer. © 1994 John Wiley & Sons, Inc.     

Acrylonitrile–styrene copolymer grafted onto ethylene–propylene–diene terpolymer

The two-phase structure of the acrylonitrile–styrene copolymer grafted onto ethylene–propylene–diene terpolymer (EPDM) was investigated using an electron microscope. It was found that the microstructure depends on the solvent system for graft copolymerization, separation of the graft copolymer, and the processing procedure. The graft EPDM phase forms the discontinuous phase in chlorobenzene and in the toluene–ethyl acetate mixed solvent, whereas it is the continuous phase in the hexane–ethyl acetate mixed solvent. The phase inversion of the rubber phase in the case of the latter is carried out partially in the separation procedure and completely in the processing procedure.     

Synthesis and application of poly(butadiene-g-acrylonitrile–styrene) core–shell rubber particles for use in epoxy resin toughening. I. Synthesis of poly(butadiene-g-acrylonitrile–styrene)

Graft copolymers of acrylonitrile (AN)–styrene (ST) onto polybutadiene were prepared via emulsion polymerization method using a redox initiator system, cumene hydroperoxide–tetrasodium pyrophosphate–ferrous sulfate–dextrose. The effects of initiator, reaction temperature, reaction time, polymer/grafting monomer ratio, and monomer dropping frequency on the graft copolymerization reaction were investigated. Transmission electron micrographs confirmed that the synthesized particles had a core–shell shaped structure. The powdery core–shell shaped poly(butadiene-g-AN–ST) particles with various AN contents in their shells and with different shell thicknesses were prepared, which can be incorporated into brittle epoxy resin as impact modifier. © 1996 John Wiley & Sons, Inc.     

EPDM／St-AN相反转乳液接枝共聚合及AES的结构与性能

以过氧化二苯甲酰为引发剂,正庚烷为溶剂,用"相反转"乳液共聚合法合成了三元乙丙橡胶和苯乙烯-丙烯腈(St-AN)的接枝共聚物(EPDM-g-SAN),并与苯乙烯-丙烯腈共聚物(SAN)熔融共混(共混物简称 AES)。研究了丙烯腈 AN 在共单体中的含量和 EPDM/St-AN 的质量比对单体转化率、接枝率和接枝效率的影响。冲击实验表明,AN 含量为35%～40%时,接枝率约为35%,所制备的 EPDM-g-SAN 对 SAN 树脂有显著的增韧作用,增韧后所制得的工程塑料 AES 的悬臂梁缺口冲击强度最高可达50.7 kJ/m~2;差示扫描量热分析表明 AES 存在界面相;动态热力学分析表明 EPDM-g-SAN 与 SAN 树脂之间的相界面结合紧密;透射电镜和扫描电镜分析表明,AN 在共单体中的含量为35%时,EPDM-g-SAN 在 SAN 树脂基体中有良好的分散性,相界面模糊,因而两相结合紧密,其增韧机理以空穴化为主兼有剪切屈服。     

Study on the microphase structure and mechanical properties of the blends of acrylonitrile–butadiene–styrene and sodium sulphonated styrene–acrylonitrile ionomer

The tensile properties of the blends containing neat acrylonitrile–butadiene–styrene (ABS), styrene–acrylonitrile (SAN) and the sodium sulphonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend. The tensile toughness and strength of the blends showed maximum values at a certain ion content of the ionomer in the blend. This is attributed to the enhanced tensile properties of the SAN ionomer by introduction of ionic groups into SAN and the interfacial adhesion between the rubber and matrix phase in the blend. The interfacial adhesion was quantified by NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3·1mol%) was nearly the same as that of ABS, but it decreased with the ion content of the ionomer for the blend with ion content greater than 3·1mol%. Changing the ionomer content in the blends showed a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. © 1998 SCI.     

Study on the effective process parameters influencing styrene and acrylonitrile grafting onto seeded polybutadiene latex

A series of experiments were designed and conducted to determine the significance of process parameters in the grafting of styrene and acrylonitrile onto polybutadiene seeds in a semicontinuous emulsion copolymerization system. The significances of the parameters were obtained by comparing the variance ratios, or F values, with F‐distributions. The significance level of each test (α‐value) was obtained by variance analysis. The important process parameters in industrial polymerization processes are usually monomer‐to‐polymer ratio, initiator type and concentration, chain‐transfer agent, and reaction temperature. The target responses were final monomer conversion, grafting degree, grafting efficiency, gel percent, and viscosity‐average molecular weight of free styrene‐acrylonitrile (SAN). The analysis of variance indicated that cumene hydroperoxide as the initiator and reaction temperature had strong effects on the graft structure. Moreover, free SAN molecular weight was significantly affected by the monomer/polymer ratio and cumene hydroperoxide and n‐dodecyl mercaptan as chain‐transfer agents. The raspberry‐like morphology of grafted acrylonitrile‐butadiene‐styrene (ABS) particles and phase separation within the particles were confirmed by transmission electron microscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Factorial experimental design for graft copolymerization of styrene and methyl methacrylate onto styrene–butadiene rubber

The graft copolymerization of styrene (ST) and methyl methacrylate (MMA) onto styrene–butadiene rubber (SBR) latex prepared by seeded emulsion polymerization has been studied under various reaction conditions using cumene hydroperoxide redox initiator. The mechanism of graft copolymerization has been investigated. The synthesized graft copolymers were purified and then characterized by proton nuclear magnetic resonance (¹H NMR) analysis. A 2 2 fractional factorial experimental design was applied to study the effects of the process variables such as the amount of initiator and emulsifier, the presence or absence of chain‐transfer agent, ST to MMA ratio, monomer to rubber ratio, and reaction temperature on the grafting efficiency. The analysis of the results from the design showed the sequence of the main effect on the observed response of the grafting of ST and MMA onto SBR and that the amount of chain‐transfer agent had a significant effect. Transmission electron microscopy was used to study the morphology of the graft copolymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2867–2874, 2006     

Preparation and characterization of acrylonitrile–styrene–methylmethacrylate terpolymer as a compatibilizer for rubber blends

Acrylonitrile‐co‐styrene‐co‐methylmethacrylate (AN‐S‐MMA) terpolymer was prepared by bulk and emulsifier‐free emulsion polymerization techniques. The bulk and emulsion terpolymers were characterized by means of Fourierr transform infrared spectroscopy, ¹³C nuclear magnetic resonance (NMR) spectroscopy, gel permeation chromatography, thermal gravimetric analysis, and elemental analysis. The kinetics of the terpolymerization were studied. The terpolymers were then incorporated into butadiene—acrylonitrile rubber (NBR)/ethylene propylene diene monomer rubber (EPDM) blends and into chloroprene rubber (CR)/EPDM blend. The terpolymers were then tested for potential as compatibilizers by using scanning electron microscopy and differential scanning calorimetry. The terpolymers improved the compatibility of CR/EPDM and NBR/EPDM blends. The physicomechanical properties of CR/EPDM and NBR/EPDM blend vulcanizates revealed that the incorporation of terpolymers was advantageous, since they resulted in blend vulcanizates with higher 100% moduli and with more thermally stable mechanical properties than the individual rubbers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3143–3153, 2003     

Syntheses and properties of N‐vinylpyrrolidione‐g‐EPDM and its modified polymer

The graft copolymerizations of N‐vinylpyrrolidione(NVP) onto ethylene–propylene–diene terpolymer (EPDM) were carried out with benzoyl peroxide (BPO) as an initiator in toluene. The synthesized EPDM‐g‐NVP (ENVP) was characterized by infrared (IR) spectroscopy and gel permeation chromatography (GPC). The effects of initiator and monomer concentrations, reaction time, and temperature were investigated in the graft copolymerization. The highest graft efficiency was obtained at 0.04 mol of NVP, 2 g of EPDM, 2 wt % of BPO and 80°C for 72 h. Modified ENVP (MENVP) was obtained by the reaction of ENVP and KOH in MeOH. Properties of EPDM, ENVP, and MENVP were investigated by a thermogravimetric analyzer (TGA), an instron tensile tester, a Fade‐O‐Meter, and a UV spectrophotometer. Tensile strength and light resistance of ENVP were better than those of MENVP. The dyeability of polymers was increased in following order: MENVP > ENVP > EPDM. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1177–1184, 1999