Multilayer Amorphous‐Si‐B‐C‐N/γ‐Al2O3/α‐Al2O3 Membranes for Hydrogen Purification

The hydrogen and carbon monoxide separation is an important step in the hydrogen production process. If H₂ can be selectively removed from the product side during hydrogen production in membrane reactors, then it would be possible to achieve complete CO conversion in a single‐step under high temperature conditions. In the present work, the multilayer amorphous‐Si‐B‐C‐N/γ‐Al₂O₃/α‐Al₂O₃ membranes with gradient porosity have been realized and assessed with respect to the thermal stability, geometry of pore space and H₂/CO permeance. The α‐Al₂O₃ support has a bimodal pore‐size distribution of about 0.64 and 0.045 µm being macroporous and the intermediate γ‐Al₂O₃ layer—deposited from boehmite colloidal dispersion—has an average pore‐size of 8 nm being mesoporous. The results obtained by the N₂‐adsorption method indicate a decrease in the volume of micropores—0.35 vs. 0.75 cm³ g^?1—and a smaller pore size ?6.8 vs. 7.4 Å—in membranes with the intermediate mesoporous γ‐Al₂O₃ layer if compared to those without. The three times Si‐B‐C‐N coated multilayer membranes show higher H₂/CO permselectivities of about 10.5 and the H₂ permeance of about 1.05 × 10^?8 mol m^?2 s^?1 Pa^?1. If compared to the state of the art of microporous membranes, the multilayer Si‐B‐C‐N/γ‐Al₂O₃/α‐Al₂O₃ membranes are appeared to be interesting candidates for hydrogen separation because of their tunable nature and high‐temperature and high‐pressure stability.     

In Situ Study of γ‐TiAl Lamellae Formation in Supersaturated α2‐Ti3Al Grains

In situ heating transmission electron microscopy (TEM) was used to investigate the initial stage of γ‐TiAl lamellae formation in an intermetallic Ti–45Al–7.5Nb alloy (in at.%). The material was heat treated and quenched in a non‐equilibrium state to consist mainly of supersaturated, ordered α₂‐Ti₃Al grains. Subsequently, specimens were annealed inside a TEM up to 750 °C. The in situ TEM study revealed that ultra‐fine γ‐TiAl laths precipitate in the α₂‐matrix at ≈730 °C which exhibit the classical Blackburn orientation relationship, i.e. (0001)α₂//(111)γ and [$11{\bar {2}}0$ ]α₂//<110]γ. The microstructural development observed in the in situ TEM experiment is compared to results from conventional ex situ TEM studies. In order to investigate the precipitation behavior of the γ‐phase with a complementary method, in situ high energy X‐ray diffraction experiments were performed which confirmed the finding that γ‐laths start to precipitate at ≈730 °C from the supersaturated α₂‐matrix.     

Self‐Assembled Pd@CeO2/γ‐Al2O3 Catalysts with Enhanced Activity for Catalytic Methane Combustion

Pd@CeO₂/Al₂O₃ catalysts are of great importance for real applications, such as three‐way catalysis, CO oxidation, and methane combustion. In this article, the Pd@CeO₂ core@shell nanospheres are prepared via the autoredox reaction in aqueous phase. Three kinds of methods are then employed, that is, electrostatic interaction, supramolecular self‐assembly, and physical mixing, to support the as‐prepared Pd@CeO₂ nanospheres on γ‐Al₂O₃. A model reaction of catalytic methane‐combustion is employed here to evaluate the three Pd@CeO₂/γ‐Al₂O₃ samples. As a result, the sample Pd@CeO₂‐S‐850 prepared via supramolecular self‐assembly and calcined at 850 °C exhibits superior catalytic performance to the others, which has a far lower light‐off temperature (T₅₀ of about 364 °C). Moreover, almost no deterioration of Pd@CeO₂‐S‐850 is observed after five sequent catalytic cycles. The analysis of H₂‐TPR curves concludes that there exists hydrogen spillover related to the strong metal–support interaction between Pd species and oxides. The strong metal–support interaction and the specific surface areas might be responsible for the catalytic performance of the Pd@CeO₂ samples toward catalytic methane combustion.     

H+‐Insertion Boosted α‐MnO2 for an Aqueous Zn‐Ion Battery

Rechargeable Zn/MnO₂ batteries using mild aqueous electrolytes are attracting extensive attention due to their low cost, high safety, and environmental friendliness. However, the charge‐storage mechanism involved remains a topic of controversy so far. Also, the practical energy density and cycling stability are still major issues for their applications. Herein, a free‐standing α‐MnO₂ cathode for aqueous zinc‐ion batteries (ZIBs) is directly constructed with ultralong nanowires, leading to a rather high energy density of 384 mWh g^?1 for the entire electrode. Greatly, the H⁺/Zn²⁺ coinsertion mechanism of α‐MnO₂ cathode for aqueous ZIBs is confirmed by a combined analysis of in situ X‐ray diffractometry, ex situ transmission electron microscopy, and electrochemical methods. More interestingly, the Zn²⁺‐insertion is found to be less reversible than H⁺‐insertion in view of the dramatic capacity fading occurring in the Zn²⁺‐insertion step, which is further evidenced by the discovery of an irreversible ZnMn₂O₄ layer at the surface of α‐MnO₂. Hence, the H⁺‐insertion process actually plays a crucial role in maintaining the cycling performance of the aqueous Zn/α‐MnO₂ battery. This work is believed to provide an insight into the charge‐storage mechanism of α‐MnO₂ in aqueous systems and paves the way for designing aqueous ZIBs with high energy density and long‐term cycling ability.     

Pulvermetallurgische Erzeugung von SiC‐ und Al2O3‐verstärkten Al‐Cu‐Legierungen

Powder metallurgical fabrication of SiC and Al₂O₃ reinforced Al‐Cu alloys Based on metallographic studies the states of composite powder formation during high‐energy ball milling will be discussed. Spherical powder of aluminium alloy AA2017 was used as feedstock material for the matrix. SiC and Al₂O₃ powders of submicron and micron grain size (<2 μm) were chosen as reinforcement particles with contents of 5 and 15 vol.‐% respectively. The milling duration amounted to a maximum of 4 hours. The abrasion of the surface of the steel balls, the rotor and the vessel is indicated by the content of ferrous particles in the powder. High‐energy ball milling leads to satisfying particle dispersion for both types of reinforcement particles. Further improvements are intended. The microstructure of compact material obtained by hot isostatic pressing and extrusion was studied in detail by scanning and transmission electron microscopy. For both types of reinforcement the microstructure of composites is similar. The microporosity is low. The interface between reinforcement particles and matrix is free of brittle phases and microcracks. In the case of SiC reinforcement particles, a small interface interaction is detectable which implies a good embedding of reinforcement particles. High‐energy ball milling under air‐atmosphere leads to the formation of the spinel phase MgAl₂O₄ during the subsequent powder‐metallurgical processing. Because of the size, rate and dispersion of the spinel particles, an additional reinforcement effect is expected.     

High Coercive Barium Hexaferrite Powders by Partial Ba2+‐ and Fe3+‐Substitution for Magnetic Sensor Applications

The synthesis of the modified barium hexaferrite (BHF) powders and the adjustment of the magnetic properties for sensoric applications are realized by the glass crystallization technique in the system BaO‐Fe₂O₃‐B₂O₃. Two ways for modification of the BHF‐powders were used. The first possibility is the partial substitution of the oxides in the basic melt by other oxides (e.g. Fe₂O₃ by Al₂O₃ and BaO by SrO). The second way is the variation of the process conditions. The obtained modified powders were analyzed for their crystallographic structure, chemical composition, particle morphology and magnetic properties. The nanoscaled powders with modified magnetic properties open a wide application field. One application is, to use it in flexible powder filled cellulose fiber sensor for position detection in the micro processing technology and micro measurement technology.     

Mikrostruktur und mechanische Eigenschaften der reibgeschweißten γ‐TiAl‐Feingusslegierung Ti‐47Al‐3.5(Mn+Cr+Nb)‐0.8(B+Si)

Microstructure and mechanical properties of friction welded γ‐TiAl based alloy Ti‐47Al‐3.5(Mn+Cr+Nb)‐0.8(B+Si) in investment cast condition. This paper describes properties of joints produced by friction welding of the intermetallic γ‐TiAl based alloy Ti‐47Al‐3.5(Mn+Cr+Nb)‐0.8(B+Si) in investment cast and hot‐isostatically pressed condition. The effect of friction welding parameters on microstructure and local properties are examined and discussed. It is found that the properties of the joint are essentially affected by properties of as‐cast Ti‐47Al‐3.5(Mn+Cr+Nb)‐0.8(B+Si) base material, both at room temperature and 700 °C.     

Economic‐statistical design of 2‐of‐2 and 2‐of‐3 runs rule scheme

In this paper, we investigate the economic‐statistical design method for the 2‐of‐2 runs rule and the 2‐of‐3 runs rule. The Markov chain approach is used to obtain the average run length and the process cycle time. In addition, a simplified algorithm is presented to search the optimal setting of the design parameters. A numerical example and sensitivity analysis are also provided to compare the performances of the runs rules. The results show that the use of runs rule scheme can reduce operating cost comparing with the Shewhart control chart while maintaining a good statistical performance. Copyright © 2008 John Wiley & Sons, Ltd.