Dependence of the mechanical properties of woodflour–polymer composites on the moisture content

Woodflour of Eucaliptus saligna with two different chemical treatments (mercerization and esterification with maleic anhydride) was used as filler of an unsaturated polyester matrix. Woodflour was treated to increase the interfacial adhesion with the matrix, to improve the dispersion of the particles, and to decrease the water sorption properties of the final composite. The objective of this study was to determine the influence of the moisture content and the woodflour chemical modification on the physical and mechanical properties of the different composites. Results indicated that mechanical properties (compression and bending tests) were severely affected by moisture and chemical modifications. In wet conditions, the composites made from treated woodflour had the lowest flexural modulus and ultimate stress. It was found that this was a reversible effect, because the original values of the compression properties were recovered after drying. Temperature scans in dynamic mechanical tests showed that an irreversible change occurred during exposure to humid environments, probably due to the hydrolysis of the polyester matrix. Essentially, the same behavior was observed for matrix and composites; however, a wood-related transition overlapped the main transition in the case of wet composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 2069–2076, 1998     

Mechanical properties of woodflour unsaturated polyester composites

Agrowastes and woodflour are a potential and attractive alternative of cheap reinforcement for brittle polymeric materials because they can reduce costs and, at the same time, improve certain properties. On the other hand, their high moisture sorption and low microbial resistance are disadvantages that need to be considered and, as far as possible, corrected. Polyester resins are widely used throughout the world, and can be processed with reinforcing agents very easily. In this work, the effect of the addition of chemically modified woodflour on the final properties of unsaturated polyester composites was studied. The filler was treated with an alkaline solution to increase its interfacial area and then modified with maleic anhydride (MAN) under severe reaction conditions (140°C, 24 h). No improvement in the mechanical behavior of polyester–woodflour composites was found when particles were only alkali treated, while the composites prepared with MAN-treated woodflour offered better performance under compressive loads. Simple mechanical models used to fit the experimental flexural behavior indicated that a good compatibility between filler and matrix was obtained regardless of the kind (treated or untreated) of reinforcement used. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2121–2131, 1998     

High performance wood composites from highly filled polybenzoxazine

Highly filled systems prepared by compression molding of Hevea brasiliensis woodflour filled polybenzoxazine composites with high mechanical properties and reduced water uptake has been developed. The effects of percent filler content and particle size of woodflour on the obtained composite's properties were examined. The low melt viscosity of BA‐a type polybenzoxazine allows substantial amount of woodflour to be easily incorporated into the composites. The results showed that mechanical properties from dynamic mechanical analysis and flexural test at filler content below the optimum filler packing show approximately linear relationship with filler loading. The outstanding compatibility between the woodflour and the polybenzoxazine matrix is evidently seen from the large improvement in the composite's T_g and char yield. Scanning electron micrographs of the composite also reveals substantially strong interface between the woodflour filler and the polybenzoxazine matrix. Water absorption of the composites is greatly reduced with increasing the amount of polybenzoxazine due to the inherent low water absorption of the matrix. The polybenzoxazine is; therefore, a highly attractive candidate as high performance lignocellulosic binder or adhesive and other related applications. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1240–1253, 2006     

Mechanical properties of woodflour/linseed oil resin composites

The purpose of this project was to obtain new composites using filler and resin obtained from renewable resources, combining low cost and good mechanical properties. The matrix consisted of a polyester resin synthesized from linseed oil and further crosslinked with styrene in a peroxide‐initiated reaction. Composite materials made from the unsaturated polyester/styrene thermoset and containing various percentages of woodflour were prepared and tested. The relationships between the filler content, porosity fraction, and mechanical properties of the materials were evaluated. The bending modulus and strength of the composites were significantly higher than that of the matrix. Simple models were successfully applied in the analysis of the mechanical properties of the materials. The porosity effect was also considered in the model predictions. The results of the mechanical and dynamic mechanical tests, the scanning electron micrographs of surface fractures, and the adhesion parameter calculated from the strength models all indicated that there was a strong interfacial interaction between matrix and filler. Copyright © 2005 Society of Chemical Industry     

Effects of vinyltrimethoxy silane on mechanical properties and morphology of polypropylene‐woodflour composites

The effects of composition and interface modification on the tensile properties and the impact resistance of different woodflour/polypropylene composites (WPC) were studied. The woodflour was treated with vinyltrimethoxy silane as a coupling agent, and its effect on the WPC properties was examined. In addition, the tensile data were fitted with several semiempirical models to clarify the mechanical behavior of the composites. The Pukánszky parameters obtained from the fit of the tensile strength data revealed that the distribution of the filler was more homogeneous in the composites containing silane and that interaction between components was improved. The impact strength was maximal for the composites containing 30% of silane‐treated woodflour. Morphological analysis by SEM revealed that the woodflour tended to form agglomerates when present in relatively high amounts in the formulations. For the silane‐treated composites, the dispersion of the filler into the polypropylene (PP) matrix improved, although surface treatment blocked the inclusion of PP into the wood cells. This probably decreased the elastic moduli, even when the filler‐matrix interaction was improved. The beneficial effects of the coupling agent on the WPC properties were greater in the materials containing a relatively low amount of filler (up to 30%); the effectiveness of 0.5% and 1% organosilane were very similar, demonstrating the effectiveness of the coupling agent. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Effects of the moisture and fiber content on the mechanical properties of biodegradable polymer–sisal fiber biocomposites

The matrix of the composites that were used in this work was a commercial blend based on starch and cellulose derivatives. The biodegradable polymer was reinforced by short‐sisal fibers with a range in fiber content of 5–15 wt %. The effects of humidity on the diffusion coefficients, equilibrium moisture content, and mechanical properties were studied. Equations obtained from microscopic mass balances for diffusion in solids were used to predict the absorbed humidity in both components (the sisal fibers and biodegradable polymer) and in the composites as a function of time. Different model predictions of the composite diffusion coefficients as a function of the filler concentration were also examined, and they were found to be in agreement with the experimental results. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 4007–4016, 2004     

Composites from PMMA modified thermosets and chemically treated woodflour

The mechanical behavior of composites made from woodflour and a modified thermoset unsaturated polyester resin has been examined. Polymethylmethacrylate (PMMA), a common low profile additive (LPA), was used as the matrix modifier. Woodflour, the reinforcing filler, was used ‘as received’ and was also modified with a commercial alkenyl succinic anhydride (ASA), in order to enhance the compatibility with the resin. The composites exhibited higher flexural and compressive modulus and compressive yield stress than the neat resin, while flexural strength and ultimate strain were reduced. The addition of PMMA to the unfilled thermoset led to a LPA morphology and decreased the flexural modulus, but produced an increment in flexural strain at break, impact energy and toughness of the UP resin. No enhancement in the mechanical behavior of the composites was found when treated woodflour instead of unmodified woodflour was used.     

Effect of the water sorption on the mechanical response of microcrystalline cellulose‐based composites for art protection and restoration

Thermoplastic composites based on a commercial acrylic matrix widely used in the field of art protection and restoration (Paraloid B72) and various concentrations (up to 30 wt %) of microcrystalline cellulose powder (MCC) were prepared by melt‐compounding and compression molding. The mechanical behavior of the resulting materials conditioned at a temperature of 23°C and a relative humidity level of 55% was compared to that of the corresponding dried materials. Even though the moisture absorption of the filler was lower than the neat matrix, the maximum moisture content increased with the MCC amount, probably due to the preferential water diffusion path through the microvoids and/or the filler‐matrix interface. Although the increase of moisture content for filled samples, DMTA analysis evidenced a stabilization upon MCC introduction, with an increase of the storage modulus and a decrease of the thermal expansion coefficient proportional to the filler loading. A similar trend was displayed by the corresponding dried materials. The tensile elastic modulus and the ultimate properties such as the stress at break and the tensile energy to break (TEB) of conditioned samples increased proportionally to the filler amount. On the contrary, the failure properties of dried composites were negatively affected by the presence of the microcellulose. It is worthwhile to report that a significant improvement of the creep stability was induced by MCC introduction both for dried and conditioned samples. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40741.     

废弃木粉与短切玻璃纤维组合增强聚丙烯的力学性能

用废弃木粉与短切玻璃纤维作为增强材料，制得了组合增强的聚丙烯复合材料，研究了制备工艺及设备、材料配方及界面改性方法等对材料力学性能的影响。结果表明，用单螺杆挤出机制备组合增强材料，可减少对玻璃纤维的损伤，保持较长的玻璃纤维，有利于其增强作用的发挥；随着玻璃纤维含量的增加，体系的力学性能提高，而木粉含量对材料力学性能的影响与玻璃纤维的含量相关；采用硅烷偶联剂对木粉进行表面处理，在基体中添加接枝极性基团的改性聚丙烯，可改善体系的界面结合，提高力学性能。     

Moisture dependence of the properties of composites made from tung oil based polyurethane and wood flour

Natural composites prepared from a polyurethane (PU) based on tung oil and different percentages of wood flour (WF) or microcellulose (MC) were exposed to humid environments and the resulting changes of their properties were evaluated. The equilibrium moisture content of the composites increased with the wood flour percentage. Dynamic mechanical tests performed during temperature scans revealed the changes resulting from moisture absorption on the main transition temperature of the matrix as well as on the storage modulus. The tensile mechanical properties of the materials were also strongly affected by moisture. The different degree of dispersion achieved during the incorporation of WF and MC into the matrix was considered the main reason for the different effect of each filler on the thermal and mechanical properties of the resulting composites.     

Effect of a coupling agent on the properties of hemp‐hurd‐powder‐filled styrene–butadiene rubber

Styrene–butadiene rubber (SBR) composites filled with hemp hurd powder (HP) were prepared with bis(3‐triethoxysilylpropyl) tetrasulfide (Si69) as a coupling agent. The effects of the filler content and coupling agent on the curing characteristics and dynamic mechanical properties of the composites were studied. The results indicate that with increasing filler loading, the torque values increased and the curing time decreased. The mechanical properties improved with increasing filled HP content up to 60 phr. Usually, long fibers led to a sharp decrease in the toughness of the composites, whereas short fibers, such as HP, had a positive effect on the elongation at break within the loading range studied. The extent of the filler–matrix interaction and the scanning electron micrographs of the fractured surfaces confirmed that the addition of Si69 improved the interfacial interaction between HP and the SBR matrix, which led to an increase in the maximum torque and the mechanical properties. Moreover, the coupling agent was helpful in dispersing the filler in the rubber matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Development of poly(dimethylsiloxane)–titania nanocomposites with controlled dielectric properties: Effect of heat treatment of titania on electrical properties

Polymer–ceramic composites were prepared using poly(dimethylsiloxane) as base matrix and normal as well as heat‐treated titania as fillers. Dielectric and mechanical properties of the composites were measured and found that dielectric constant of the composites was increased dramatically with the addition of filler, whereas resistivity was decreased. Hardness and modulus were found to increase but tensile strength, % elongation at break, and tear strength were decreased with the filler loading. Neat titania contains some moisture (physisorbed and chemisorbed) as revealed from thermogravimetric analysis. Both electrical and mechanical properties of the composites were affected by filler heat treatment. Further, untreated titania contains Ti³⁺ and Ti⁴⁺, which on heat treatment, increases the concentration of Ti⁴⁺, as a result electrical properties were affected. Filler dispersion in the composites was studied by field emission scanning electron microscopy and high resolution transmission electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effects of a titanate coupling agent on the mechanical and thermo‐physical properties of talc‐reinforced polyethylene compounds

An experimental study was carried out to investigate the effects of a titanate coupling agent on the mechanical properties, moisture absorption, and thermal conductivity of talc‐filled high‐density polyethylene (HDPE). Talc (0–35 wt %) was used as reinforcement particulate filler in an HDPE matrix and samples were prepared in a micro‐compounder and an injection molding machine. Isopropyl tri(dioctyl)phosphate titanate (0.5 wt %) was used as coupling agent. Composites with and without coupling agent were evaluated for changes in mechanical and thermo‐physical properties, morphology, and void content. Addition of the titanate coupling agent most often resulted in an increase in stiffness and tensile strength. Furthermore, both the void content and the elongation at break of composites were reduced. Results also showed that the coupling agent had no effects on the thermal conductivity, thermal diffusivity, and specific heat capacity of the composites. In addition, it was observed that the coupling agent was more effective at low concentrations of filler. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40449.     

Raw and chemically treated bio-waste filled (Limonia acidissima shell powder) vinyl ester composites: Physical,mechanical, moisture absorption properties,and microstructure analysis

The rapid growth of environmentally sustainable and eco-friendly materials tends to the utilization of biowastes as filler in polymer matrix composites. The particulate composite with improved wettability of fillers and advanced approach can evolve polymer composites that exhibit promising applications in packaging, automobile, marine, construction, and aerospace. In the present work, one of the biowaste fillers were synthesized from Limonia acidissima shells via a top-down approach (pulverizing) and the surfaces were chemically modified using sodium hydroxide (NaOH) before they were used as fillers in vinyl ester polymer composites by different weight percentage (0, 5, 10, 15, and 20 wt%). The prepared particulate composites were characterized by mechanical properties, moisture absorption behavior, and morphology. At different filler loading the tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength, hardness, density, and moisture intake tests were performed. The results reveal that the properties increased for composites filled with alkaline treated fillers for the same filler loading and found to be higher at filler loading of 15 wt%. The morphological analysis confirms the better interfacial bonding between alkali-treated particles and matrix due to the removal of non-cellulose materials from the surface of the particles.     

Use of pyrolysed oil shale as filler in poly(ethylene‐co‐vinyl alcohol)

The pyrolysed oil shale (POS) obtained from the pyrolysis of bituminous rock was used as filler in poly(ethylene‐co‐vinyl alcohol) (EVAL). The effects of vinyl alcohol content in the EVAL and the particle size of pyrolysed oil shale in the mechanical properties were investigated. The EVAL was prepared by hydrolysis of poly(ethylene‐co‐vinyl acetate) (EVA) with 8 and 18 wt % of vinyl alcohol content. The composites were prepared in a rotor mixer at 180°C with concentration of pyrolysed oil shale up to 5 wt %. Stress–strain plots of compression‐molded composites showed a synergic behavior in the mechanical properties for low concentrations (1–5 wt %) of POS in all particle sizes and EVAL used. Such behavior indicates a close packing and strong interactions between the inorganic filler and the polymer. Increasing of the vinyl alcohol content of EVAL improved the compatibility between the polymer and filler, but decreasing the POS particle size had no effect on the properties. The modulus and the ultimate tensile strength also increased in all concentrations of POS for both EVAL. Mechanical properties and dynamic mechanical analysis also demonstrated the compatibility between EVAL and POS. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1658–1665, 2004     

Mechanical and dynamical mechanical properties of chloroprene rubber and cellulose II composites

Vulcanized composites of chloroprene rubber (CR) with cellulose II (Cel II) as a filler were investigated. Cel II, obtained by the coagulation of cellulose xanthate, was incorporated in the rubber by the traditional method. The filler content varied from 0 to 30 phr. For comparison purposes, carbon black (CB)–CR composites were also studied. The CB amount varied from 0 to 45 phr. The mechanical and dynamic mechanical properties were determined, and the CR composite containing 20 phr of Cel II showed the best set of properties. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2425–2430, 2004     

Effect of ball milling on the mechanical properties and crystallization of graphene nanoplatelets reinforced short chain branched-polyethylene

Short-chain-branched-polyethylene (SCB-PE) is extensively used in domestic hot and cold piping systems. SCB-PE nanocomposites using graphene nanoplatelets (GNPs) as a filler, were prepared in this work. The effect of ball-milling as a premixing technique prior to melt-mixing, on the crystallization and the nanomechanical properties of the composites has been studied. Two sets of SCB-PE/GNPs nanocomposites with various filler loadings were prepared; one with and one without the ball-milling step. The dispersion of the filler was evaluated by optical microscopy while the crystallization process was studied using differential scanning calorimetry. The nonisothermal crystallization's experimental data were analyzed using various methods. The materials' nanomechanical behavior was investigated by conducting nanoindentation tests. A finite element analysis process was developed to extract the composites' stress–strain behavior. The composites prepared with ball-milling presented improved dispersion of GNPs in the SCB-PE matrix, which affected the crystallization, while nanoindentation tests showed significantly enhanced mechanical properties.     

The effect of multiscale hybridization on the mechanical properties of natural fiber-reinforced composites

The main objective of this work was to investigate the effect of reinforcements at different scales on the mechanical properties of natural fiber-reinforced composites. Pure jute and interlaminar hybrid jute/glass fiber-reinforced polymer composites were fabricated. Different types of fillers in two weight fractions (1 and 3 wt. %) were used as second reinforcements in the hybrid jute/glass composites. Tensile, flexural, and impact tests were performed. It was found that the macroscale inter-play hybridization significantly improved the mechanical properties of the pure jute fiber based composites. When the fillers are used as second hybridization, the modified composites presented higher mechanical properties when compared to pure jute composites. However, the effect of fillers on the mechanical properties of the hybrid composites presented various trends due to the interaction between several factors (i.e., particle scale, content, and nature), which cannot always be separated. Increasing the synthetic filler content improved the tensile properties of the filled hybrid composites, while increasing the natural filler content worsen the tensile properties. The flexural strength of the multiscale hybrid composites was improved, while the impact properties were negatively affected.     

Surface modification of wood fibers using maleic anhydride and isocyanate as coating components and their performance in polystyrene composites

The effect of surface modification of various wood fibers [e.g. woodflour and chemithermomechanical pulp (CTMP) of hardwood aspen, and woodflour of softwood spruce] by precoating with only maleic anhydride (MA) and/or poly[methylene (polyphenyl isocyanate)] (PMPPIC) in the presence of benzoyl peroxide (BPO) on the mechanical performance of modified fiber-filled polystyrene (PS 201 and PS 525) composites has been studied. The effects of the concentration of fiber, MA, PMPPIC, and BPO on the mechanical properties of the composites have also been evaluated. As opposed to unmodified fiber-filled composites, most of the mechanical properties of the modified fiber-filled composites increased with an increase in the concentration of BPO, MA, and/or PMPPIC up to a certain limit, and then either decreased or levelled off. The properties improved even more when both MA and PMPPIC were used as compared with the use of only one of them. The optimum concentrations of BPO, MA, PMPPIC, and fiber vary according to the wood species, the nature of the fiber, and the type of polystyrene. Compared with woodflour, CTMP is believed to be by far the best as far as the mechanical properties of the modified fiber-filled composites are concerned.     

Development of wood‐substituted composites from highly filled polybenzoxazine–phenolic novolac alloys

Highly filled wood‐substituted composites from matrices based on polymer alloys of benzoxazine resin (BA‐a) and phenolic novolac resin using Hevea brasiliensis woodflour as a filler were developed. The results reveal that phenolic novolac resin can significantly reduce the curing temperature of the neat benzoxazine resin, thereby minimizing the degradation of woodflour filler during processing. The limiting oxygen indices (LOIs) of all the BP alloys were above the self‐extinguishable limit i.e. >26. In addition, the LOI values were found to moderately increase whereas the rate of burning decreased as the novolac fraction in the resin mixtures increased. Furthermore, a solvent resistance experiment and thermogravimetric analysis revealed that the suitable phenolic novolac content should not exceed 20 wt%, to avoid the presence of unreacted phenolic in the alloy networks. The outstanding mechanical performance of the resulting wood composites is attributed to the strong interfacial interaction between the BP alloys and the woodflour filler. POLYM. ENG. SCI., 47:140–149, 2007. © 2007 Society of Plastics Engineers