Thermal and mechanical properties of uncrosslinked and chemically crosslinked polyethylene/ethylene vinyl acetate copolymer blends

Uncrosslinked and chemically crosslinked binary blends of low‐ and high‐density polyethylene (PE), with ethylene vinyl acetate copolymer (EVA), were prepared by a melt‐mixing process using 0–3 wt % tert‐butyl cumyl peroxide (BCUP). The uncrosslinked blends revealed two distinct unchanged melting peaks corresponding to the individual components of the blends, but with a reduced overall degree of crystallinity. The crosslinking further reduced crystallinity, but enhanced compatibility between EVA and polyethylene, with LDPE being more compatible than HDPE. Blended with 20 wt % EVA, the EVA melting peak was almost disappeared after the addition of BCUP, and only the corresponding PE melting point was observed at a lowered temperature. But blended with 40% EVA, two peaks still existed with a slight shift toward lower temperatures. Changes of mechanical properties with blending ratio, crosslinking, and temperature had been dominated by the extent of crystallinity, crosslinking degree, and morphology of the blend. A good correlation was observed between elongation‐at‐break and morphological properties. The blends with higher level of compatibility showed less deviation from the additive rule of mixtures. The deviation became more pronounced for HDPE/EVA blends in the phase inversion region, while an opposite trend was observed for LDPE/EVA blends with co‐continuous morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3261–3270, 2007     

Studies on the properties and structure of electron‐beam crosslinked low‐density polyethylene/poly[ethylene‐co‐(vinyl acetate)] blends

Blends of low‐density polyethylene (LDPE) and poly[ethylene‐co‐(vinyl acetate)] (PEVA), crosslinked by electron‐beam (EB) radiation, formed separate crystalline lattices with a homogeneous amorphous phase. The crystallinity of the EB‐exposed samples slightly decreased, as verified by a slight reduction in the densities and melting heats and temperatures of the samples. The results obtained from both gel content and hot set tests showed that the degree of crosslinking in the amorphous regions was dependent on the dose and blend composition. The molecular weights between the crosslinks, measured from creep data, showed that an increasing PEVA content resulted in tighter network structures, thus supporting the idea that the crosslinking density at a given irradiation dose depends on the amorphous portions of the polymers. Addition of trimethylolpropane trimethacrylate as a radiation sensitizer enhanced the gel content of the neat polyethylene significantly, while the addition of an antioxidant showed the reverse effect. A significant improvement in the tensile strength of the neat PEVA samples was obtained upon EB radiation up to 210 kGy. The irradiated LDPE/PEVA blends showed improved tensile strength and elongation at break when compared to LDPE. Copyright © 2004 Society of Chemical Industry     

Recycled poly(ethylene terephthalate)/linear low‐density polyethylene blends through physical processing

Poly(styrene‐ethylene/butylene‐styrene) (SEBS) was used as a compatibilizer to improve the thermal and mechanical properties of recycled poly(ethylene terephthalate)/linear low‐density polyethylene (R‐PET/LLDPE) blends. The blends compatibilized with 0–20 wt % SEBS were prepared by low‐temperature solid‐state extrusion. The effect of SEBS content was investigated using scanning electron microscope, differential scanning calorimeter, dynamic mechanical analysis (DMA), and mechanical property testing. Morphology observation showed that the addition of 10 wt % SEBS led to the deformation of dispersed phase from spherical to fibrous structure, and microfibrils were formed at the interface between two phases in the compatibilized blends. Both differential scanning calorimeter and DMA results revealed that the blend with 20 wt % SEBS showed better compatibility between PET and LLDPE than other blends studied. The addition of 20 wt % of SEBS obviously improved the crystallizibility of PET as well as the modulus of the blends. DMA analysis also showed that the interaction between SEBS and two other components enhanced at high temperature above 130°C. The impact strength of the blend with 20 wt % SEBS increased of 93.2% with respect to the blend without SEBS, accompanied by only a 28.7% tensile strength decrease. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermal properties and morphology of recycled poly(ethylene terephthalate)/maleic anhydride grafted linear low‐density polyethylene blends

Properties of recycled Poly(ethylene terephthalate) were greatly improved. Recycled PET was blended with LLDPE‐g‐MA by low‐temperature solid‐state extrusion. Mechanical properties of the blends were affected obviously by the added LLDPE‐g‐MA. Elongation at break reaches 352.8% when the blend contains 10 wt % LLDPE‐g‐MA. Crystallization behavior of PET phase was affected by LLDPE‐g‐MA content. Crystallinity of PET decreased with the increase of LLDPE‐g‐MA content. FTIR testified that maleic anhydride group in LLDPE‐g‐MA reacted with the end hydroxyl groups of PET and PET‐co‐LLDPE‐g‐MA copolymers were in situ synthesized. SEM micrographs display that LLDPE‐g‐MA phase and PET phase are incompatible and the compatibility of the blends can be improved by the forming of PET‐co‐LLDPE‐g‐MA copolymer. LLDPE‐g‐MA content was less, the LLDPE‐g‐MA phase dispersed in PET matrix fine. With the increase of LLDPE‐g‐MA content, the morphology of dispersed LLDPE‐g‐MA phase changed from spherule to cigar bar, then to irregular spherule. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure–shrinkability correlation in polymer blends of ethylene vinyl acetate and chlorosulfonated polyethylene

Heat shrinkability, which is a collective property of polymers, is being utilized in various applications, mainly in the field of encapsulation. Elastic memory is introduced into the system in the form of an elastomeric phase. Here the blends of ethylene vinyl acetate and chlorosulfonated rubber were studied with reference to their shrinkability. It was found that an increase in the elastomer content increased the shrinkage and an increase in cure time also increased the shrinkage. It was seen that high temperature (H‐T) stretched samples showed higher shrinkage than the low (room) temperature (R‐T) stretched one. Generally, the crystallinity of the H‐T stretched sample was higher than that of the low temperature stretched sample, which was again higher than that of the original unstretched sample; but for the low elastomer content blend the crystallinity of the R‐T stretched sample was found to be greater than the corresponding H‐T stretched one. The H‐T differential scanning calorimetry showed that an increase in the CSM content caused the stability toward oxygen to increase. The first decomposition temperatures were found to be higher and the second decomposition temperatures appeared to be lower for the H‐T shrunk sample than the corresponding unstretched sample. The rate of degradation appeared to be enhanced initially, then after 50% decomposition the rate started going down compared to the usual unstretched sample. From SEM it was seen that the H‐T stretched sample was more elongated than the R‐T stretched one. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 707–715, 2000     

Improving low‐density polyethylene/poly(ethylene terephthalate) blends with graft copolymers

Blends of low‐density polyethylene (LDPE) and poly(ethylene terephthalate) (PET) were prepared with different weight compositions with a plasticorder at 240°C at a rotor speed of 64 rpm for 10 min. The physicomechanical properties of the prepared blends were investigated with special reference to the effects of the blend ratio. Graft copolymers, that is, LDPE‐grafted acrylic acid and LDPE‐grafted acrylonitrile, were prepared with γ‐irradiation. The copolymers were melt‐mixed in various contents (i.e., 3, 5, 7, and 9 phr) with a LDPE/PET blend with a weight ratio of 75/25 and used as compatibilizers. The effect of the compatibilizer contents on the physicomechanical properties and equilibrium swelling of the binary blend was investigated. With an increase in the compatibilizer content up to 7 phr, the blend showed an improvement in the physicomechanical properties and reduced equilibrium swelling in comparison with the uncompatibilized one. The addition of a compatibilizer beyond 7 phr did not improve the blend properties any further. The efficiency of the compatibilizers (7 phr) was also evaluated by studies of the phase morphology (scanning electron microscopy) and thermal properties (differential scanning calorimetry and thermogravimetric analysis). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Phase dispersion–crosslinking synergism in binary blends of poly(vinyl chloride) with low‐density polyethylene: Entrapping phenomenon in PVC/LDPE/DCP blend

The co‐crosslinked products and the entrapping phenomenon that may exist in a poly(vinyl chloride)/low density polyethylene/dicumyl peroxide (PVC/LDPE/DCP) blend were investigated. The results of selective extraction show that unextracted PVC was due to not being co‐crosslinked with LDPE but being entrapped by the networks formed by the LDPE phase. SBR, as a solid‐phase dispersant, can promote the perfection of networks of the LDPE phase when it is added to the PVC/LDPE blends together with DCP, which leads to more PVC unextracted and improvement of the mechanical properties of PVC/LDPE blends. Meanwhile, the improvement of the tensile properties is dependent mainly on the properties of the LDPE networks. Finally, the mechanism of phase dispersion–crosslinking synergism is presented. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1296–1303, 2003     

Study of poly(vinyl chloride) blends with solid‐state chlorinated polyethylene

The influence of solid‐state chlorinated polyethylene of various chlorine content and residual crystallinity on the mechanical properties of rigid poly(vinyl chloride) has been studied. The impact strength of poly(vinyl chloride) was found to increase significantly as 10–20 mass% chlorinated polyethylene, containing from 10.2 to 27.3% chlorine content (preferably 21.8% Cl) were added. This dependence corresponded to the higher elasticity and impact strength of the solid‐state chlorinated polyethylene with chlorine content below 30% as well as the microstructure of its chlorinated block fragments. Multicomponent system of high impact strength and good flowability, consisting of poly(vinyl chloride), chlorinated polyethylene, hydroxyl‐terminated polybutadiene, and ethylene–propylene–ethylidenenorbornene terpolymer was also obtained. Regardless of the incompatibility between the polymer components of this blend, the similarity in the chemical nature of poly(vinyl chloride) and chlorinated polyethylene blocks on one hand, and the methylene sequences in the chlorinated polyethylene and elastomers on the other, resulted in the formation of an efficient interfacial layer. The changes in the structure of the blends were established by both calorimetric and microscopic studies. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2602–2613, 2006     

Glass‐transition‐temperature depression in chemically crosslinked low‐density polyethylene and high‐density polyethylene and their blends with ethylene vinyl acetate copolymer

A reduction in the glass‐transition temperature (T_g) was found for polyolefins chemically crosslinked by peroxide. This tendency, which was observed for low‐density and high‐density polyethylenes, was also validated for their blends with Ethylene Vinyl Acetate copolymer. It is proposed that the constrained crystallization process, as a result of a restriction imposed on the chain packing by the chemical crosslinks, results in an increasing net free volume in the amorphous phase and hence reduces T_g. The T_g depression becomes greater with increasing crosslink density, whereas at the same time, the degree of crystallinity and consequently the density of the system decreases with an increase in the peroxide content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1654–1660, 2007     

Mechanical properties of uncrosslinked and crosslinked linear low‐density polyethylene/wax blends

The mechanical properties of uncrosslinked and crosslinked linear low‐density polyethylene (LLDPE)/wax blends were investigated, using differential scanning calorimetry (DSC), tensile testing, and melt flow indexing. A decrease in the degree of crystallinity, as determined from the DSC melting enthalpies, was observed with an increase in the dicumyl peroxide (DCP) concentration. The Young's modulus increased with increased wax portions, and there was a higher increase for crosslinked blends. The yield stress generally decreased with increased peroxide content. Crosslinking caused an increase in elongation at yield, but increased wax content caused a decrease in elongation at yield. The stress at break generally increased with increasing peroxide content, but it decreased with increased wax content. The elongation at break decreased with an increase in the DCP concentration. Melt flow rate measurements indicated a mutual miscibility in LLDPE/wax blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 973–980, 2001     

Conducting properties of iodine‐doped low‐density polyethylene–poly(4‐vinylpyridine) blends

The conductivities of blends of low‐density polyethylene and poly(4‐vinyl pyridine) (P4VP) were studied. The blends were synthesized by in situ sorption and thermal polymerization of 4‐vinylpyridine in low‐density polyethylene. They showed, after iodine doping, conductivities of 1.7 to 5.0 × 10^?7 S cm^?1 at 298 K, depending on the P4VP mass increment into the matrix. Their conductivities were one order of magnitude higher for measurements at 338 K. The optimum ratio of iodine to pyridine (n) which gave the highest conductivity was 0.21. The thermal stability of doped blends was acceptable for their uses as electrochemical devices. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 939–944, 2003     

Study on the morphology and properties of metallocene polyethylene and ethylene/vinyl acetate blends

Two commercial polymer materials, metallocene linear low density polyethylene (m‐LLDPE) and ethylene/vinyl acetate copolymer (EVA) have been used to form binary blends of various compositions. The mechanical properties, morphology, rheological behavior, dynamic mechanical properties, and crystallization of m‐LLDPE/EVA blends were investigated. It was found that with the addition of EVA, the fluidity and processability of m‐LLDPE were significantly improved, and the introduction of polar groups in this system showed no significant changes in mechanical properties at lower EVA content. As verified by morphology observation and differential scanning calorimetry analysis, miscible blends were formed within certain weight ratios. Dynamic mechanical property studies showed that flexibility of the blends was enhanced in comparion with pure m‐LLDPE, where the peak value of loss modulus shifted to lower temperature and its intensity was enhanced as EVA content increased, indicating the existence of more amorphous regions in the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 905–910, 2004     

Poly(ethylene‐co‐vinyl acetate) blends with phenoxy

EVA was blended with phenoxy over the whole range of composition using a twin‐screw Brabender. Two‐phase separation caused by EVA crystallization was observed in the EVA‐rich blends and the dispersed domain of EVA was not clearly shown in the phenoxy‐rich blends. Differential scanning calorimetry (DSC) showed that the glass transition temperature (T_g) of EVA was increased by 5–10°C in the EVA‐rich blends but the T_g of phenoxy was superposed over the melting behavior of EVA. X‐ray diffraction measurement indicated that EVA crystallization was restricted in the phenoxy‐rich blends and the EVA crystal structure was influenced by incorporation of phenoxy into the EVA‐rich blends. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 227–236, 1999     

Characterization and properties of the neutral and doped blends of poly(3‐dodecylthiophene) with low‐density polyethylene

In this paper, the structures and properties of the neutral and doped blends of poly(3‐dodecylthiophene) (P3DDT) with low‐density polyethylene (LDPE) were investigated. Wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), Fourier transform infrared spectra (FTIR), and scanning electron microscopy (SEM) were used to characterize the structures and morphologies of the blends, and conductivity was also measured. It was found that separate crystallizations occur between P3DDT and LDPE. When the amount of P3DDT is small in the blend, it has the effect of a nucleation reagent and has some influence on the crystal structure. After doping, the interaction force between the molecular chains increases, and leads to a more compact packing and a more uniform dispersion in morphology. Through blending, the thermal stability of pure component could be greatly improved, especially when the P3DDT content is 5 wt %. The conductivity measurements indicate that the conductivity increases with the increase of the P3DDT composition and doping time. © 2002 John Wiley & Sons, Inc. J Appl Polym Sci 84: 741–749, 2002; DOI 10.1002/app.10247     

Compatibility of low‐density polyethylene/poly(ethylene‐co‐vinyl acetate) binary blends prepared by melt mixing

The compatibility of low‐density polyethylene and poly(ethylene‐co‐vinyl acetate) containing 18 wt % vinyl acetate units (EVA‐18) was studied. For this purpose, a series of different blends containing 25, 50, or 75 wt % EVA‐18 were prepared by melt mixing with a single‐screw extruder. For each composition, three different sets of blends were prepared, which corresponded to the three different temperatures used in the metering section and the die of the extruder (140, 160, and 180°C), at a screw rotation speed of 42 rpm. Blends that contained 25 wt % EVA‐18 were also prepared through mixing at 140, 160, or 180°C but at a screw speed of 69 rpm. A study of the blends by differential scanning calorimetry showed that all the prepared blends were heterogeneous, except that containing 75 wt % EVA‐18 and prepared at 180°C. However, because of the high interfacial adhesion, a fine dispersion of the minor component in the polymer matrix was observed for all the studied blends with scanning electron microscopy. The tensile strengths and elongations at break of the blends lay between the corresponding values of the two polymers. The absence of any minimum in the mechanical properties was strong evidence that the two polymers were compatible over the whole range of composition. The thermal shrinkage of the blends at various temperatures depended mainly on the temperature and EVA‐18 content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 841–852, 2003     

Use of pyrolyzed oil shale as filler in poly(ethylene‐co‐vinyl acetate) with different vinyl acetate contents

Pyrolyzed oil shale (POS) obtained from the pyrolysis of bituminous rock was used as filler in poly(ethylene‐co‐vinyl acetate) (EVA). The effects of the VA content of EVA and the particle size of POS on the mechanical properties were investigated. The composites were prepared in a rotor mixer at 180°C with a concentration of POS of up to 30 wt %. The stress–strain plots of the compression‐molded composites are similar to the EVA (18% VA content) behavior for low concentrations (1–5 wt %) of POS with a particle size lower than 270 mesh. It was observed that decreasing the POS particle size and increasing the VA content of EVA produced better compatibility between the polymer and filler. The mechanical properties, differential scanning calorimetry, and dynamic mechanical analysis also demonstrated the compatibility between EVA and POS under the increase of the VA content in the EVA. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1544–1555, 2002; DOI 10.1002/app.10494     

Thermal fractionation and crystallization enhancement of silane‐grafted water‐crosslinked low‐density polyethylene

Thermal fractionations performed using differential scanning calorimetry (DSC) to characterize the heterogeneities in molecular structures of low‐density polyethylene (LDPE), silane‐grafted LDPE (G‐LDPE), and silane‐grafted water‐crosslinked LDPE with gel fractions of 30 and 70 wt % are reported. In regular DSC analyses, LDPE, G‐LDPE, and the low gel fraction of crosslinked samples (30 wt %) give one broad endothermic peak at ～110 °C, whereas the high gel fraction of crosslinked samples (70 wt %) give overlapped multiple endothermic peaks in a much broader temperature range. After thermally fractionated in the range 60–145 °C, LDPE, G‐LDPE, and the low gel fraction samples give five to six endothermic peaks in the low‐temperature range, whereas the high gel fraction samples give nine peaks, with three additional peaks appearing in the high‐temperature range. These multiple peaks correspond to fractions of different molecular structures, with the additional peaks for the high gel fraction samples corresponding to the fraction of molecular segments with low or no branching. This fraction of molecular segments is increasingly extruded out of the gel region with increasing gel fraction by crosslinking and leads to an enhancement of crystallization of the sample. This crystallization enhancement behavior is also demonstrated by the X‐ray diffraction data and polarized optical micrographs. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 591–599, 2001     

Effect of epoxy functionalized compatibilizer on the mechanical properties of low‐density polyethylene/plasticized tapioca starch blends

A series of low‐density polyethylene (LDPE) blends with varying proportions of plasticized tapioca starch have been used for the study of their mechanical properties. A functionalized epoxy resin, namely, poly(ethylene‐co‐glycidyl methacrylate) has been used as the compatibilizer. The impact and tensile properties have been measured by standard ASTM methods. The mechanical properties are seen to improve significantly with the addition of the epoxy compatibilizer, approaching values close to those of virgin LDPE. The scanning electron micrographs of the compatibilized blends show ductile failure which evidently contribute to improved mechanical properties. © 2001 Society of Chemical Industry     

The effectiveness of magnesium carbonate‐based flame retardants for poly(ethylene‐co‐vinyl acetate) and poly(ethylene‐co‐ethyl acrylate)

In this report we outline recent work on the evaluation of magnesium carbonate‐based flame retardants for polymers commonly used in halogen‐free flame retardant wire and cable applications: poly(ethylene‐co‐vinyl acetate) (EVA) and poly(ethylene‐co‐ethyl acrylate) (EEA). Natural magnesium carbonate (magnesite), synthetic magnesium carbonate (hydromagnesite), and hydromagnesite/huntite blends were combined with EVA or EEA and tested for flame retardancy effectiveness with the cone calorimeter. The flammability results showed that the effectiveness of these carbonates was polymer dependent, suggesting that polymer degradation chemistry played a role in the flammability reduction mechanism. Hydromagnesites were, in general, more effective in reducing flammability, being comparable in performance to magnesium hydroxide. Finally, we report some polymer–clay (organically treated montmorillonite and magadiite) + magnesium carbonate flame retardant results which showed that the nanocomposite yielded mixed results. Specifically, the polymer–clay nanocomposite samples did not always yield the greatest reductions in peak heat release rate. Copyright © 2007 John Wiley & Sons, Ltd.     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005