The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Influence of maleated polypropylene on mechanical properties of composite made of viscose fiber and polypropylene

The purpose of this work was to study how viscose fiber behaves in polypropylene (PP) matrix when maleated polypropylene (MAPP) is used as a coupling agent. The influences of processing conditions on composite properties was of interest. Composites were characterized by FTIR and mechanical testing. The most notable result was the effect of the MAPP concentration on the tensile strength of the composites; the tensile strength increased from 40 to 69 MPa when MAPP was added in amounts up to 6 wt % of the fiber weight. The interaction between MAPP and fiber was confirmed with FTIR. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1895–1900, 2003     

Preparation and mechanical properties of high‐performance short ramie fiber‐reinforced polypropylene composites

Short ramie fiber (RF) was used to reinforce the polypropylene (PP). The composites were prepared in a twin‐screw extruder followed by injection molding. The experimental results showed that both the strength and the modulus of the composites increase considerably with increasing RF content. The tensile strength and flexural strength are as high as 67 and 80 MPa by the incorporation of ramie up to 30 wt %. To the best of our knowledge, this is one of the best results for short natural fiber‐reinforced PP composites. However, the preparation method in this study is more simple and economic. This short RF‐reinforced PP composites extend the application field for short‐nature fiber‐reinforced PP composites. Morphological analysis revealed that it is the high aspect ratio of the fiber and good interfacial compatibility that result in the high performance of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of different surface treatments on polypropylene composites reinforced with yerba mate fibers: Physical,mechanical, chemical,and morphological properties

This study presents the preparation of post-consumer polypropylene (r-PP) composites filled with 30 wt% yerba mate (YM) stick particles. To improve the fiber–matrix adhesion, three surface treatments were performed: alkaline treatment with sodium hydroxide (NaOH) and use of 3-aminopropyltriethoxysilane (APTS) and maleic anhydride graft polypropylene copolymer (PP-g-MA) as coupling agents. Mechanical properties including tensile, flexural, and impact resistance were determined, and chemical (Fourier transform infrared spectroscopy [FTIR]), physical (water absorption), and morphological analyses were performed. The main findings show that the treatments were efficient in improving the mechanical properties of the composites, with emphasis on the r-PP/YM30/APTS and r-PP/YM30/PP-g-MA composites, which proved to be superior in tensile, flexion and impact strength and absorption of water compared to the untreated composite. The morphological analysis showed a better interaction between the fiber and the polymeric matrix for the composites with YM/APTS and YM/PP-g-MA, which corroborates the results of tensile and flexural strength, as well as with the spectra of FTIR in which the chemical modification of the fibers is observed. However, the results show that these treatments are promising in obtaining composites with recycled matrix with better properties.     

Bamboo fiber reinforced polypropylene composites and their mechanical,thermal, and morphological properties

Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Tensile properties and creep response of polypropylene fibre composites with variation of fibre diameter

The mechanical properties and morphology of polypropylene (PP) long‐fibre reinforced random poly(propylene‐co‐ethylene) (PPE) composites (50/50 % vol/vol) have been investigated with reference to the fibre diameter with constant length. There is an improvement in the mechanical properties of PPE matrix by incorporation of long PP fibres into the matrix. The elastic modulus of the composite increased with decrease in the fibre diameter to 50 µm, to 0.91 GPa, which was 5 times higher than for pure PPE. However, composite stiffness decreased with decreasing fibre diameter of less than 50 µm and this is discussed in term of the fibre stiffness, packing, stress concentration and aspect ratio. Creep resistance of the composites showed the same behaviour. Morphology of the composites was investigated using scanning electron microscopy. This showed that there was a thin layer of matrix on the reinforcement, which was attributed to good impregnation and wetting of the fibres. Moreover, prediction of tensile modulus using the Cox model correlated well with experimental data. Copyright © 2004 Society of Chemical Industry     

Mechanical and open hole tensile properties of self‐reinforced PET composites with recycled PET fiber reinforcement

The tensile strength of notched composites is an important factor for composite structural design. However, no literature is available on the notch sensitivity of self‐reinforced polymer composites. In this study, self‐reinforced recycled poly (ethylene terephthalate) (srrPET) composites were produced by film stacking from fabrics composed of double covered uncommingled yarns (DCUY). Composite specimens were subjected to uniaxial tensile, flexural, and Izod impact tests and the related results compared with earlier ones achieved on srPET composites reinforced with nonrecycled technical PET fibers. Effects of open circular holes on the tensile strength of srrPETs were studied at various width‐to‐hole diameter (W/D) ratios of the specimens. In the open hole tensile (OHT) measurements bilinear (yielding followed by post‐yield hardening) stress–strain curves were recorded. The srrPET composites had extremely high yield strength retention (up to 142%) and high breaking strength retention (up to 81%) due to the superior ductile nature of the srrPETs, which induces plastic yielding near the hole thereby reducing the stress concentration effect. The results proved that srrPET composites are tough, ductile notch‐insensitive materials. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43682.     

Characterization and mechanical properties of exfoliated graphite nanoplatelets reinforced polyethylene terephthalate/polypropylene composites

Recently, graphene and its derivatives have been used to develop polymer composites with improved or multifunctional properties. Exfoliated graphite nanoplatelets (GNP) reinforced composite materials based on blend of polyethylene terephthalate (PET), and polypropylene (PP) compatibilized with styrene–ethylene–butylene–styrene‐g‐maleic anhydride is prepared by melt extrusion followed by injection molding. Characterization of the composites' microstructure and morphology was conducted using field emission scanning electron microscopy, transmission electron microscopy (TEM), X‐ray diffraction analysis (XRD), and Fourier transform infrared spectroscopy (FTIR). Tensile and impact strengths of test specimens were evaluated and the results showed maximum values at 3phr GNP in both the cases. Morphological studies showed that the GNPs were uniformly dispersed within the matrix. Results from XRD analysis showed uniformly dispersed GNPs, which may not have been substantially exfoliated. FTIR spectroscopy did not show any significant change in the peak positions to suggest definitive chemical interaction between GNP and the matrix. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40582.     

Mechanical properties,thermal, and crystallization behavior of polypropylene composites reinforced by starch and wasted cotton cloth

In this study, wasted cotton cloth was bonded with soluble starches as an adhesive, then dried, cut into fiber fragments and filled into polypropylene (PP) to achieve resource efficiency. The mechanical, thermal, and crystallization properties of the composites were characterized. The results indicated that with the addition of wasted cotton cloth treated without or with silane coupling agent (RC or TRC), PP composites' tensile strength, impact strength, and flexural strength have been improved. The heat distortion temperatures increased slowly, indicating that wasted cotton cloth filled into PP can be turned back into useful items without degradation of PP composites exhibited. Thus, it is a good avenue for the utilization of an otherwise wasted cotton cloth resource. The crystallization activation energy, nucleation constant, and folding surface free energy of PP were markedly reduced in PP/RC composites and its compatibilized composites. The value of F(T) gradually increased with the increasing relative degree of crystallinity. The addition of wasted cotton cloth could significantly reduce the spherulitic size of PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties of short sisal fiber‐reinforced polypropylene composites: Comparison of experimental data with theoretical predictions

Sisal fibers were used for the reinforcement of a polypropylene (pp) matrix. Composites consisting of polypropylene reinforced with short sisal fibers were prepared by melt‐mixing and solution‐mixing methods. A large amount of fiber breakage was observed during melt mixing. The fiber breakage analysis during composite preparation by melt mixing was carried out using optical microscopy. A polynomial equation was used to model the fiber‐length distribution during melt mixing. The experimental mechanical properties of sisal/PP composites were compared with existing theoretical models such as the modified rule of mixtures, parallel and series models, the Hirsch model, and the Bowyer–Baders model. The dependence of the tensile strength on the angle of measurement with respect to fiber orientation also was modeled. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 602–611, 2003     

Mechanical and thermal properties of polypropylene/modified basalt fabric composites

Basalt fabric (BF) was first treated with silane coupling agent KH550, modified basalt fabric (MBF) was obtained. Then MBF were molded with polypropylene (PP) matrix, and polypropylene/modified basalt fabrics (PP/MBF) composites were obtained. The influence of concentration and treating time of KH550 on MBF were characterized by hydrophilicity and lipophilicity. The tensile strength and morphology of basalt fabric were tested by single filament strength tester and scanning electron microscopy. The mechanical properties of composites were measured with electronic universal testing machine and impact testing machine, and the thermal properties were tested by thermogravimetric analysis and dynamic mechanical analysis. The results showed that the lipophilicity of MBF is improved significantly by KH550 while the tensile is nearly damaged. The mechanical properties of composites are larger than that of pure PP, among which the impact property was improved the most, showing 194.12% enhancement. The thermal stability and dynamic viscoelasticity were better than pure PP; furthermore, the concentration of KH550 virtually had no effect on the thermal stability. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42504.     

In situ observation of polypropylene composites reinforced by nonmetals recycled from waste printed circuit boards during tensile testing

A great amount of work has been done over the past few years to reuse the nonmetals recycled from waste printed circuit boards in polypropylene (PP) composites. This is because of the very fast generation rate of nonmetal pollution in the world each year and the very fast growing rate of PP applications in industries. This work focuses on the dynamic effects of nonmetals of different particle sizes on the tensile properties and reinforcing mechanisms of nonmetal/PP composites by in situ scanning electron microscopy tensile testing. The observed results show that the dominant deformation mechanism in pure PP is shear yielding. When fine nonmetals are filled into PP, mass microcracks are initiated. The glass fibers first resist the cracks and undertake the loading when they propagate. The crazes propagate slowly and then break the glass fibers. When coarse nonmetals are filled into PP, interfacial debonding and mass microcracks are initiated. A crack is either terminated when it meets another fiber–particulate bundle or branched into finer mass crazing. Interfacial debonding, crack initiation and propagation, and fiber pullout and breakage dissipate tremendous energy. These factors cause improvements in the strength and rigidity of nonmetal/PP composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Natural rubber composites reinforced with sisal/oil palm hybrid fibers: Tensile and cure characteristics

Natural rubber was reinforced with untreated sisal and oil palm fibers chopped to different fiber lengths. The influence of fiber length on the mechanical properties of the hybrid composites was determined. Increasing the fiber length resulted in a decrease in the properties. The effects of concentration on the rubber composites reinforced with sisal/oil palm hybrid fibers were studied. Increasing the concentration of fibers resulted in a reduction in the tensile strength properties and tear strength but an increase in the modulus of the composites. Fiber breakage analysis was evaluated. The vulcanization parameters, processability characteristics, and stress–strain properties of these composites were analyzed. The extent of fiber alignment and the strength of the fiber–rubber interface adhesion were analyzed from the anisotropic swelling measurements. Scanning electron microscopy studies were performed to analyze the fiber/matrix interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2305–2312, 2004     

Syndiotactic polypropylene/microfibrous cellulose composites: Effect of filler size on tensile properties

Syndiotactic polypropylene (SPP)/ethanol swelled microfibrous cellulose (MFC) composite was prepared by a melting mixer, and its morphology and tensile properties were studied. The scanning electron microscope microphotograph did not show the aggregated MFC part up to the 40 wt % MFC loading content, and the Young's modulus was exponentially increasing with the increase of the MFC loading content. These results suggested that the MFC was well‐dispersed in the SPP matrix by an ethanol surfactant work. The Young's modulus was much higher than that of the composite with commonly used fibrous cellulose and moreover, exceeded the theoretical one obtained from the Halpin‐Tsai equation. The differential scanning calorimetry and wide‐angle X‐ray diffraction measurements showed that the MFC acted as a good α‐nucleation agent for SPP. It was found that the excessive Young's modulus of the MFC composite was originated from an increase of that of the SPP matrix induced by the α‐nucleation effect. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of thermal fatigue on the mechanical properties of epoxy matrix composites reinforced with olive pits powder

This study is focused on the investigation of the effect of thermal shock cycling on the mechanical properties of cellulose based reinforced polymer composites. Polymer composites reinforced with olive pits powder at different filler‐volume fractions were manufactured. An increase in the bending modulus on the order of 48% was achieved. On the other hand, results showed that the bending strength remained almost unaffected from the amount of filler introduced. Next, the effect of thermal shock cycling on the mechanical behaviour of the thus manufactured composites was investigated. Theoretical predictions for both the properties variation with number of thermal shock cycles applied as well as with filler‐volume fraction were derived using the residual properties model (RPM) and the modulus predictive model (MPM), respectively. Predicted values were compared with respective experimental results. In all cases, a fair agreement between experimental findings and theoretical predictions was found. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties and viscoelastic behavior of basalt fiber‐reinforced polypropylene

In the present article, a series of commercial‐grade polypropylenes (PP) filled with different contents of short basalt fibers were studied. This composite material presented deterioration of both mechanical characteristics, for example, stress and strain at yield with increasing of the fiber content. On the other hand, the impact strength was fourfold higher than that of unfilled PP. A poor adhesion between the PP matrix and the basalt fibers was detected. This is why interfacial interactions were promoted by the adding of poly(propylene‐g‐maleic anhydride) (PP‐g‐MA). It was observed that the tensile properties of the obtained materials and their impact strengths increased significantly with increasing of the amount of PP‐g‐MA in the blend. The adhesion improvement was confirmed by scanning electron microscopy as well. Fourier transform infrared spectroscopy was applied to assess if any chemical interactions in the system PP/PP‐g‐MA/basalt fibers exist. Dynamic mechanical thermal analysis data showed an increase of the storage modulus with increasing fiber content. The conclusion was made that the modification of the PP matrix led to a higher stiffness but its value remained constant, irrespective of the PP‐g‐MA content. With increasing fiber content, damping in the β‐region decreased, but increase of the coupling agent content restored its value back to that of PP. The loss modulus spectra presented a strong influence of fiber content on the α‐relaxation process of PP. The position of the peaks of the above‐mentioned relaxation processes are discussed as well. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 523–531, 1999     

Bamboo fiber-reinforced polypropylene composites: A study of the mechanical properties

A new type of bamboo fiber-reinforced polypropylene (PP) composite was prepared and its mechanical properties were tested. To enhance the adhesion between the bamboo fiber and the polypropylene matrix, maleic anhydride-grafted polypropylene (MAPP) was prepared and used as a compatibilizer for the composite. The maleic anhydride content of the MAPP was 0.5 wt %. It was found that with 24 wt % of such MAPP being used in the composite formulation, the mechanical properties of the composite such as the tensile modulus, the tensile strength, and the impact strength all increased significantly. The new composite has a tensile strength of 32–36 MPa and a tensile modulus of 5–6 GPa. Compared to the commercially available wood pulp board, the new material is lighter, water-resistant, cheaper, and more importantly has a tensile strength that is more than three times higher than that of the commercial product. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1891–1899, 1998     

Mechanical behavior of agro‐residue‐reinforced polypropylene composites

In this research, fully environment‐friendly, sustainable and biodegradable composites were fabricated, using wheat straw and rice husk as reinforcements for thermoplastics, as an alternative to wood fibers. Mechanical properties including tensile, flexural, and impact strength properties were examined as a function of the amount of fiber and coupling agent used. In the sample preparation, three levels of fiber loading (30, 40, and 50 wt %) and two levels of coupling agent content (0 and 2 wt %) were used. As the percentage of fiber loading increased, flexural and tensile properties increased significantly. Notched Izod results showed a decrease in strength as the percentage of fiber increases. With addition of 50% fiber, the impact strengths decreased to 16.3, 14.4, and 16.4 J/m respectively, for wheat straw‐, rice husk‐, and poplar‐filled composites. In general, presence of coupling agent had a great effect on the mechanical strength properties. Wheat straw‐ and rice husk‐filled composites showed an increase in the tensile and flexural properties with the incorporation of the coupling agent. From these results, we can conclude that wheat straw and rice husk fibers can be potentially suitable raw materials for manufacturing biocomposite products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dynamic mechanical properties of styrene‐butadiene composites reinforced by defatted soy flour and carbon black co‐filler

Carboxylated styrene‐butadiene (SB) composites reinforced by a mixture of defatted soy flour (DSF) and carbon black (CB) were investigated in terms of their dynamic mechanical properties. DSF is an abundant renewable commodity and has a lower cost than CB. DSF contains soy protein, carbohydrate, and whey. Aqueous dispersions of DSF and CB were first mixed and then blended with SB latex to form rubber composites using freeze‐drying and compression molding methods. At 140°C, a single filler composite reinforced by 30% DSF exhibited roughly a 230‐fold increase in the shear elastic modulus compared to the unfilled SB rubber, indicating a significant reinforcement effect by DSF. Mixtures of DSF and CB at three different ratios were investigated as co‐fillers. Temperature sweep experiments indicate the shear elastic moduli of the co‐filler composites are between that of DSF and CB composites. Strain sweep experiments were used to study the fatigue and recovery behaviors of these composites. Compared with the DSF composites, the recovery behaviors of the 30% co‐filler composites after the eight consecutive deformation cycles of dynamic strain were improved and similar to that of 30% CB composite. Strain sweep experiments also indicated that the co‐filler composites have a greater elastic modulus than the CB reinforced composites within the strain range measured. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Biodegradability studies on natural fibers reinforced polypropylene composites

Various composites of polypropylene (PP) produced using natural fibers such as pineapple leaf fiber, banana fiber, and bamboo fiber were studied for their degree and rate of aerobic biodegradation. Composites used contained 10, 15, and 50% volume fractions of pineapple leaf fiber, banana fiber, and bamboo fiber, respectively, which are the optimum fiber percentages of the respective composites as reported by these authors in their previous works. Cellulose has been used as positive reference material. All the composites exhibited partial biodegradation in the range of 5–15% depending on the fiber content. Degradation had not taken place in the covalent ester linkages between the natural fiber and the MA‐g‐PP compatibilizer but in those areas of the fibers which have remained only physically embedded in the resin matrix. Thus, although natural fibers reinforced PP composites are not excellent biodegradable material, they can address to the management of waste plastics by reducing the amount of polymer content used that in turn will reduce the generation of nonbiodegradable polymeric wastes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011