Effect of water‐soluble monomers on emulsifier‐minor emulsion polymerization of butylacrylate–methacrylic acid–styrene and properties of the latices

The stability of emulsifier‐minor emulsion polymerization and the final latices depends on whether water‐soluble monomers can be bound to the particle after polymerization, which relies on the hydrophilicity of the water‐soluble monomers. Less hydrophilic monomers are apt to be buried in the latex particle, but extremely hydrophilic monomers tend to homopolymerize in the water phase. The suitable hydrophilic index I/O of water‐soluble monomers is preferably 3–5. The adhesion power and water resistance of emulsifier‐minor latex films are better than that of conventional latex film, but the impact resistance and gloss of the former are poorer. The gloss and water resistance of the emulsifier‐minor latex films are relevant to the type of water‐soluble monomers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 796–801, 2006     

Preparation and characterization of imidazole‐functionalized microspheres

The preparation of imidazole‐functionalized latex microspheres by a two‐stage emulsion copolymerization process and their characterization are reported on. Emulsifier‐free emulsion copolymerization of styrene (St) and 1‐vinyl imidazole (VIMZ) exhibited bimodal particle size distributions caused by secondary homogeneous nucleation process. However, secondary nucleation can be avoided by using cetyltrimethylammonium bromide (CTAB) as a stabilizer at a concentration below its cmc (critical micelle concentration). This would result in the formation of monodisperse latex particles. The final particle size diameter depended on the concentration of CTAB as well as the amount of VIMZ. To control the amount of the functional imidazole groups on the latex particle surfaces, independent of the latex diameters, without secondary nucleation of particles, the seeded emulsion copolymerization of styrene and VIMZ was explored as a second‐stage polymerization at different concentrations and ratios of monomers in the presence of the previously prepared monodisperse poly(styrene‐co‐1‐vinyl imidazole) seed latex particles. The concentration of imidazole functional groups on the surface of the latex particles could also be varied through the rearrangement of hydrophilic imidazole groups by varying the second‐stage monomer addition process such as the utilization of monomer‐swollen seed particles or a shot addition of monomers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 120:5753–5762, 2006     

Effect of the carboxylic acid monomer type on the emulsifier‐free emulsion copolymerization of styrene and butadiene

Carboxylated styrene–butadiene rubber latexes were prepared through the emulsifier‐free emulsion copolymerization of styrene and butadiene with various carboxylic acid monomers. The effects of various carboxylic acid monomers on the particle formation process were investigated. The type of carboxylic acid monomer strongly affected the particle nucleation. The number of particles and thus the polymerization rate increased with the increasing hydrophobicity of the carboxylic acid monomers. There was a significant difference in the polymerization rate per particle. The results showed that particle nucleation and growth were dependent on the hydrophilic nature of the carboxylic acid monomers. The average particle diameter of the carboxylated styrene–butadiene rubber latexes in the dry state was obtained through some calculations using direct measurements of the average particle diameter in the monomer‐swollen state by a dynamic light scattering technique. Several parameters, such as the polymerization rate, number of latex particles per unit of volume of the aqueous phase, and polymerization rate per particle, were calculated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Self‐assembly of pH‐responsive acrylate latex particles at emulsion droplets interface

The self‐assembly of pH‐responsive poly (methyl methacrylate‐co‐acrylic acid) latex particles at emulsion droplet interfaces was achieved. Raising pH increases the hydrophilicity of the latex particles in situ and the latex particle acts as an efficient particulate emulsifier self‐assembling at emulsion droplet interface at around pH 10–11 but exhibits no emulsifier activity at higher pH. This effect can be reversibly induced simply by varying the aqueous phase pH and thus the latex emulsifier can be reassembled. The effect factors, including the aqueous phase pH, the surface carboxyl content, ζ‐Potential of the latex particles and oil phase solvent have been investigated. Using monomer as oil phase, the latex particles could stabilize emulsion droplets during polymerization and cage‐like polymer microspheres with hollow core/porous shell structure were obtained after polymerization. The mechanism of the latex particles self‐assembly was discussed. The morphologies of emulsion and microspheres were characterized by optical microscopy, scanning electron microscopy, and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Emulsifier‐free miniemulsion polymerization of styrene using a cationic initiator

Polystyrene latex particles were synthesized using a method based on emulsifier‐free miniemulsion polymerization under ultrasonic irradiation in the presence of 2,2′ azobis (2‐amidinopropane) dihydrochloride (V‐50) as a cationic ionizable water‐soluble initiator and cetyl alcohol as costabilizer. The optimized conditions were obtained by using various parameters, such as the amounts of monomer and initiator, and the time and power of ultrasonic irradiation. In optimal conditions, the latex particles appeared to be about 250 nm in diameter through scanning electron microscopy (SEM). The SEM and gel permeation chromatography (GPC) analyses and monomer conversions of emulsifier‐free miniemulsion polymerization were compared with those of conventional emulsifier‐free emulsion polymerization using V‐50 as initiator in both cases. The results showed that in the miniemulsion polymerization, the rate of polymerization (Rp) was significantly higher, and latex particles were significantly smaller than those in the conventional emulsion polymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Tuning the particle size and charge density of the crosslinked polystyrene particles

We report the synthesis of charged spherical colloidal particles of poly [styrene‐(co‐2‐propene sulfonic acid)] crosslinked with divinylbenzene by emulsion polymerization. The effects of concentration of both the emulsifier and initiator on the polymerization, particle size, and charge density are studied. The particle size is found to be dependent on both the emulsifier and initiator concentration and their power dependencies are different. Below critical micelle concentration (CMC), the particle size varies significantly within a small range of emulsifier concentration. In contrast, particle size decrease is not very pronounced at the heterogeneous (micellar) particle nucleation regime where the emulsifier concentration is well above of the CMC. The power dependencies of the number of particles on surfactant concentration are explained in the light of conversion–time profile of the polymerization. The surface charge density of the colloidal particles also varies with both the emulsifier and initiator concentration. Both the particle size and charge density show an inverse relation with the molecular weight of the polymer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Kinetic analysis of poly(N‐isopropylacrylamide‐co‐dimethylaminoethyl methacrylate) microgel latex formation

Curves of the conversion and particle size versus the time in the preparation of poly(N‐isopropylacrylamide‐co‐dimethylaminoethyl methacrylate) microgel latices by surfactant‐free emulsion polymerization were measured. The copolymerization reactions were rapid, and their rates increased with the dimethylaminoethyl methacrylate (DMAEMA) concentration in the polymerization recipe. Particle formation occurred by a homogeneous nucleation mechanism, in which DMAEMA helped to colloidally stabilize the primary particles. In addition, a strong dependence of the water‐soluble‐polymer (WSP) formation on the DMAEMA concentration was found, and the DMAEMA content in the WSP was significantly higher than that in the microgel particle. A drastic variation of the crosslinking density within the microgel particle during the polymerization process was found through a comparison of the particle size determined by quasi‐elastic light scattering with that determined by transmission electron microscopy. Finally, on the basis of these results, the mechanism of particle formation in this polymerization process was examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 839–846, 2004     

Polymer microgels prepared by emulsifier‐free emulsion polymerization of unsaturated polyesters and styrene

In the present work polymer microgels were prepared by emulsifier‐free emulsion copolymerization of unsaturated polyesters (UPs) with end carboxyl groups and styrene (St). The nucleation mechanism of UP‐St emulsifier‐free emulsion polymerization was proposed. The effects of the ratio of the monomers to water, pH, and the ratio of UP to St on the stability of polymerization and the yield of microgels were studied. It was found that the polymer microgels can be used to markedly improve the impact strength of UP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3049–3053, 2000     

The inverse emulsion polymerization of acrylamide using poly(methyl methacrylate)‐graft‐polyoxyethylene as the stabilizer

Inverse emulsion polymerization of an aqueous solution of acrylamide (AM) in toluene is carried out using poly(methyl methacrylate)‐graft‐polyoxyethylene (PMMA‐g‐PEO) as an emulsifier. The kinetics of polymerization, morphology of the particle, and particle size of the inverse emulsion have been investigated. The rates of polymerization are found to be proportional to the initiator concentration, the monomer concentration, and the emulsifier concentration. The morphology of particles shows a spherical structure. The mechanism of inverse emulsion polymerization using amphipathic graft copolymer as the emulsifier is proposed. The resulting molecular weights of polyacrylamide are extremely high, and relate to the amphipathic graft copolymer structure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 528–534, 2001     

Soap‐free cationic emulsion copolymerization of styrene and butyl acrylate with comonomer in the presence of alcohols

Preparation of a cationic polymer latex of styrene and butyl acrylate with comonomer N,N‐dimethyl, N‐butyl,N‐methacryloloxylethyl ammonium bromide (DBMEA) was carried out by soap‐free emulsion polymerization. The effect of reaction conditions such as the ratio of methanol to water, DBMEA concentration, AIBA concentration and ionic strength on properties of copolymer particles was studied. The results showed that the average diameter (D_w) decreased with increasing of AIBA and DBMEA concentration; D_w decreased first then increased with increasing of methanol content; variation of the ionic strength led to a variation in the particle number (N_p) and D_w because of the competition of two kinds of nucleation mechanisms. The same trend was found in the polymerization taking in pure water. The MWD was bimodal during the particle growth period. These results suggest that the particles can be generated through two particle‐formation mechanisms, micelle nucleation and homogeneous nucleation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2791–2797, 2003     

The colloidal properties of alkaline‐soluble waterborne polymers

Waterborne polymer dispersions are widely used in coatings and graphic arts markets as environmentally friendly and more sustainable alternatives to solvent borne binders. Traditionally, waterborne (meth)acrylic dispersions are prepared by emulsion polymerization using low molar mass surfactants as a key ingredient to control particle size. However, these surfactants can have a negative influence on the performance of coatings such as reduced water resistance and adhesion. To mitigate the negative effects of surfactants, polymer latexes have been developed that employ alkaline‐soluble polymers as the sole stabilizer for a subsequent emulsion polymerization step. In this way surfactant‐free polymer dispersions are obtained. Despite the high commercial impact and relevance of this technology, fundamental studies regarding the physicochemical properties of the alkaline‐soluble polymers are lacking. In this article, the synthesis and colloidal properties of alkaline‐soluble waterborne methacrylic copolymers are reported. The dissolution behavior and colloidal properties of these alkaline‐soluble polymers were studied as function of molar mass, acid content, and pH. The dissolving polymer particles were characterized using static and dynamic light scattering, static and dynamic surface tension measurements, and cryogenic‐transmission electron microscopy analysis. It is concluded that the dissolution mechanism of alkaline‐soluble polymers follows a gradual process. As the pH increases deprotonation of the carboxylic acid groups swells the particle enhancing the further swelling with water. At a certain amount of base, the particles disintegrate into small polymer aggregates while the most water‐soluble polymer chains are dissolved in the water phase. An important learning is that part of the alkaline‐soluble polymer resides in very small particles (<5 nm). The formation of these polymer particles below 5 nm was not reported previously and offers a new insight into the dissolution mechanism of alkaline soluble polymers. The most important parameter steering this process is the acid value of the polymer, while the molar mass plays a modest role. The understanding gained in this study can be used to further advance alkaline‐soluble polymers as stabilizer in surfactant‐free emulsion polymerization technology, improving the performance of a wide range of industrially relevant coatings. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46168.     

Preparation of narrowly distributed nanoparticles of poly(n‐butyl methacrylate‐co‐vinyl pyrrolidone) through microemulsion polymerization

Narrowly distributed nanoparticles of poly (n‐butyl methacrylate‐co‐vinyl pyrrolidone) were prepared through microemulsion polymerization with a nonionic surfactant of Tween‐80 as emulsifier (6 wt % of the latex) and n‐butanol as coemulsifier. The polymerizations were initiated with benzoylperoxide (BPO), potassium persulfate (KPS), KPS/ferric sulfate (FeSO₄), and BPO/FeSO₄, respectively, where the initiation in the case of BPO/FeSO₄ took place mainly at the interphase between the oil phase and the reaction media. Namely, this interfacial‐initiated microemulsion polymerization resulted in larger particles with relatively narrower particle size distribution as well as higher limiting monomer conversion but lower polymerization rate compared with the polymerization initiated with KPS/FeSO₄. In this article, the influences of initiation method, monomer ratio, and addition of water‐soluble components on microemulsion polymerization and latex particle size were studied to discuss the mechanism of interfacial‐initiated microemulsion polymerization. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2334–2340, 2004     

Ab initio reversible addition–fragmentation chain transfer emulsion polymerization of styrene/butyl acrylate mediated by poly(acrylic acid)‐block‐polystyrene trithiocarbonate

Ab initio reversible addition–fragmentation chain transfer (RAFT) emulsion polymerization of styrene/butyl acrylate was investigated with the trithiocarbonate macro‐RAFT agent poly(acrylic acid)‐block‐polystyrene (PAA‐b‐PS) as a stabilizer and a RAFT agent. Influences of the amount of ammonium persulfate (APS), the amount of PAA‐b‐PS and the mass ratio of monomers on emulsion polymerization and film properties are discussed. The particle morphology exhibited spherical‐like structure with particles of about 90 nm in diameter and relatively narrow particle size distribution characterized using transmission electron microscopy and dynamic laser scattering. Fourier transform infrared and ¹H NMR spectra showed that the styrene/butyl acrylate emulsion was successfully synthesized. The monomer conversion increased initially with increasing amount of APS, from 0.4 up to 0.8 wt%, and then decreased. The particle size increased and its distribution decreased gradually with increasing amount of APS. The monomer conversion increased from 76.83 to 94.21% as the amount of PAA‐b‐PS increased from 3 to 4 wt%, and then decreased with further increase of PAA‐b‐PS. The particle size decreased and its distribution increased with increasing amount of PAA‐b‐PS. The water resistance and solvent resistance of the polymer films initially increased and then decreased with decreasing mass ratio of butyl acrylate to styrene. © 2014 Society of Chemical Industry     

纳米TiO2/P(MMA-BA-MAA)复合粒子的制备及聚合动力学

用乳液聚合法制备了纳米TiO₂/甲基丙烯酸甲酯-丙烯酸丁酯-甲基丙烯酸共聚物［TiO₂/P(MMA-BA-MAA)］复合粒子。考察了乳化剂的浓度、单体的用量比对复合粒子形貌的影响。系统研究了乳化剂浓度、引发剂用量、单体用量比、共乳化剂浓度、反应温度对TiO₂/P(MMA-BA-MAA)复合粒子包覆反应动力学影响。用TEM、FTIR及TG分析等证实P(MMA-BA-MAA)包覆在TiO₂表面形成表面光滑、分散性好的球形核 壳复合粒子。根据动力学实验结果,求出整个乳液聚合包覆反应的反应速率方程,反应的表观活化能为163.0 kJ.mol^-1。推测可能的包覆反应机理应为无机纳米TiO₂表面吸附乳化剂分子形成所谓的TiO₂/surfactant胶束成核或均相凝聚成核。TG结果显示,复合粒子的热稳定性高于相同条件下得到的共聚物的稳定性。ζ电位、接触角实验表明,与纳米TiO₂相比,复合粒子亲水性能下降、亲油性能提高。     

Modified emulsifier‐free emulsion polymerization of butyl methacrylate with ionic or/and nonionic comonomers

A modified emulsifier‐free emulsion polymerization of butyl methacrylate (BMA) with ionic or/and nonionic comonomers was successfully used to prepare nanosized poly(butyl methacrylate) (PBMA) latices with high polymer contents. After seeding particles were generated in an initial emulsion system, consisting of a portion of BMA, water, ionic comonomer [sodium styrenesulfonate (NaSS)] or nonionic comonomer [2‐hydroxyethyl methacrylate (HEMA)] and potassium persulfate, most of the BMA monomer or the mixture of BMA and HEMA was added dropwise to the polymerizing emulsion over a period of 6–12 h. Stable latices with high PBMA contents up to 27% were obtained. It was found that the latex particle sizes (2R_h) were largely reduced (34 nm) by the continuous addition of monomer(s) compared to those (107 nm) obtained by the batch polymerization method. The effect of comonomer concentration on the particle size, the number of PBMA particles/mL of latex (N_d), and the molar mass (M_w) of copolymer during the polymerization were discussed. The surface compositions of latex particles were analyzed by X‐ray photoelectron spectroscopy, indicating that the surface of latex particles was significantly enriched in NaSS or/and HEMA. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3080–3087, 2004     

Doxorubicin‐loaded poly(butylcyanoacrylate) nanoparticles produced by emulsifier‐free emulsion polymerization

ABSTRACT: Doxorubicin‐loaded poly(butylcyanoacrylate) (PBCA) nanoparticles (NPs) were prepared by an emulsifier‐free emulsion polymerization technique. The pH values of the polymerization medium and the weight ratios of doxorubicin to butylcyanoacrylate had a significant effect on the mean particle size. The particle diameter determined by transmission electron microscopy showed that the nanoparticles were predominantly less than 50 nm. Drug loading and entrapment efficiency increased with increasing pH of the medium. The surface tension of the polymerization media increased with increasing polymerization time and reached a plateau after 4 h. Doxorubicin‐loaded PBCA NPs carried a positive charge, and the zeta potential of drug‐loaded nanoparticles increased with the increase of the polymerization pH. Molecular weight, analyzed by gel permeation chromatography, showed that the nanoparticles mainly consisted of oligomers of PBCA. The release rate of doxorubicin from nanoparticles in biological phosphate buffer was very slow, with a half‐life of 111.43 h. The results indicate that drug‐loaded nanoparticles can be prepared by an emulsifier‐free emulsion polymerization technique and that the resulting nanoparticles might be suitable for targeting drug delivery vehicles for clinical application. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 517–526, 2000     

纳米TiO2/P(MMA-BA-MAA)复合粒子的制备及聚合动力学

用乳液聚合法制备了纳米TiO₂/甲基丙烯酸甲酯-丙烯酸丁酯-甲基丙烯酸共聚物［TiO₂/P(MMA-BA-MAA)］复合粒子。考察了乳化剂的浓度、单体的用量比对复合粒子形貌的影响。系统研究了乳化剂浓度、引发剂用量、单体用量比、共乳化剂浓度、反应温度对TiO₂/P(MMA-BA-MAA)复合粒子包覆反应动力学影响。用TEM、FTIR及TG分析等证实P(MMA-BA-MAA)包覆在TiO₂表面形成表面光滑、分散性好的球形核 壳复合粒子。根据动力学实验结果,求出整个乳液聚合包覆反应的反应速率方程,反应的表观活化能为163.0 kJ.mol^-1。推测可能的包覆反应机理应为无机纳米TiO₂表面吸附乳化剂分子形成所谓的TiO₂/surfactant胶束成核或均相凝聚成核。TG结果显示,复合粒子的热稳定性高于相同条件下得到的共聚物的稳定性。ζ电位、接触角实验表明,与纳米TiO₂相比,复合粒子亲水性能下降、亲油性能提高。     

Semibatch emulsion polymerization of butyl acrylate. II. Effects of emulsifier distribution

The effects of emulsifier distribution ratio between the initial charge and the feed on particle formation and kinetics of butyl acrylate emulsion polymerization, using sodium lauryl sulfate as emulsifier and potassium persulfate as initiator, were investigated. The number of particles increased with initial emulsifier concentration in the reactor charge. It was shown that traditional ranking, in terms of number of particles produced, of semibatch emulsion polymerization with monomer emulsion feed is not always justified and a semibatch emulsion polymerization can produce far more particles than a conventional batch emulsion polymerization. The number of polymer particles was found to be practically independent of the emulsifier distribution ratio between the charge and the feed for a high overall emulsifier concentration, while for a low overall emulsifier concentration, the number of particles increased with initial loading of the emulsifier. The polydispersity index (PDI) of the final latexes showed a minimum with emulsifier distribution. A bimodal particle size distribution, and a latex with a large PDI, was obtained when there was no emulsifier in the charge. As the initial emulsifier charge increased, a unimodal PSD with a smaller PDI was obtained. With higher proportions of emulsifier in the initial charge, the PDI rose again due to particle nucleation at monomer‐starved conditions, and a skewed unimodal PSD was obtained. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 582–597, 2001     

Mass transfer and radical flux effects in dispersed‐phase polymerization of isooctyl acrylate

The kinetics of dispersed phase polymerization of a highly water‐insoluble monomer (isooctyl acrylate) were explored in emulsion, miniemulsion, and microsuspension polymerization. The effects of monomer water solubility and choice of initiator (oil‐ vs. water‐soluble) strongly impact the final product (particle size and molecular weight distribution). For emulsion polymerization, as the surfactant concentration was increased, there was a transition from homogenous to micellar nucleation near the CMC, then a drop in nucleation rate at high surfactant concentration due to insufficient radical flux to support more nucleation. For miniemulsion polymerization, a slow rate of growth of (droplet) nucleation with surfactant concentration was found, followed (at the CMC) by an increase in the rate of nucleation with added surfactant as the mode of nucleation switched to micellar. The conversion‐time kinetics of microsuspensions could be modeled with a bulk polymerization model. IOA is sufficiently insoluble in the aqueous phase that emulsion polymerization may or may not be reaction limited. The presence of a stabilizer such a PAA, the use of an oil‐soluble initiator such as BPO, and the insolubility of IOA in the aqueous phase all push the polymerization locus toward droplet (microsuspension) nucleation and bulk kinetics.© 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5649–5666, 2006     

High solids content emulsions. IV. Improved strategies for producing concentrated latices

A new means of producing high solids content latices with low viscosity is presented. The replacement of water‐soluble initiators that decompose to give charged free radicals is shown to perturb the stability of highly concentrated latices. Their replacement by an oil‐soluble initiator during particle growth, then by an activated, water‐soluble system to remove residual monomer has been shown to help significantly reduce the number of stable particles generated by homogeneous nucleation. Latices with 73% (v/v) solids have been produced with a bimodal particle size distribution (PSD) consisting of 900 and 110 nm particles. The viscosity of these latices can be as low as 300 mPa s^?1 at 20 s^?1. Despite the presence of water‐soluble monomers, excellent control over the evolution of the PSD allows one to obtain highly reproducible results. In addition, latices produced with the new initiator system have a much lower water uptake and their viscosity is much less sensitive to changes in pH than is the case for latices produced using standard emulsion polymerization techniques. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1935–1948, 2002; DOI 10.1002/app.10514