Effects of poly(methyl methacrylate)‐based low‐profile additives on the properties of cured unsaturated polyester resins. I. Miscibility,curing behavior,and glass‐transition temperatures

The effects of three series of self‐synthesized poly(methyl methacrylate) (PMMA)‐based low‐profile additives (LPAs), including PMMA, poly(methyl methacrylate‐co‐butyl acrylate), and poly(methyl methacrylate‐co‐butyl acrylate‐co‐maleic anhydride), with different chemical structures and MWs on the miscibility, cured‐sample morphology, curing kinetics, and glass‐transition temperatures for styrene (ST)/unsaturated polyester (UP) resin/LPA ternary systems were investigated by group contribution methods, scanning electron microscopy, differential scanning calorimetry (DSC), and dynamic mechanical analysis, respectively. Before curing at room temperature, the degree of phase separation for the ST/UP/LPA systems was generally explainable by the calculated polarity difference per unit volume between the UP resin and LPA. During curing at 110°C, the compatibility of the ST/UP/LPA systems, as revealed by cured‐sample morphology, was judged from the relative magnitude of the DSC peak reaction rate and the broadness of the peak. On the basis of Takayanagi's mechanical models, the effects of LPA on the final cure conversion and the glass‐transition temperature in the major continuous phase of ST‐crosslinked polyester for the ST/UP/LPA systems was also examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3369–3387, 2004     

Effects of reactive low‐profile additives on the properties of cured unsaturated polyester resins. I. Volume shrinkage and internal pigmentability

The effects of reactive poly(methyl methacrylate) (PMMA) and poly(vinyl acetate)‐block‐PMMA as low‐profile additives (LPAs) on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester (UP) resins during curing at 110°C were investigated. These reactive LPAs, which contained peroxide linkages in their backbones, were synthesized by suspension polymerization with polymeric peroxides as initiators. Depending on the LPA composition and molecular weight, the reactive LPAs led to a considerable volume reduction or even to a volume expansion after the curing of styrene (ST)/UP/LPA ternary systems; this was attributed mainly to the expansion effects of the LPAs on the ST‐crosslinked polyester microgel structures caused by the reduction in the cyclization reaction of the UP resin during curing as well as to the repulsive forces between the chain segments of UP and LPAs within the microgel structures. The experimental results were explained by an integrated approach of measurements for the static phase characteristics of the ST/UP/LPA system, reaction kinetics, cured sample morphology, and microvoid formation with differential scanning calorimetry, scanning electron microscopy, optical microscopy, and image analysis. With the aid of the Takayanagi mechanical model, the factors leading to both a good volume shrinkage control and acceptable internal pigmentability for the molded parts were also explored. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 264–275, 2005     

Effects of poly(vinyl acetate) and poly(vinyl chloride‐ co‐vinyl acetate) low‐profile additives on properties of cured unsaturated polyester resins. I. Volume shrinkage characteristics and internal pigmentability

Three series of self‐synthesized poly(vinyl acetate)‐based low‐profile additives (LPAs) with different chemical structures and molecular weights, including poly(vinyl acetate), poly(vinyl chloride‐co‐vinyl acetate), and poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride), were studied. Their effects on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester (UP) resins during cure were investigated. The experimental results were examined with an integrated approach involving measurements of the static phase characteristics of the ternary styrene/UP/LPA system, the reaction kinetics, the cured sample morphology, and microvoid formation by using differential scanning calorimetry, scanning electron microscopy, optical microscopy, and image analysis. Based on the Takayanagi mechanical model, factors leading to both good volume shrinkage control and acceptable internal pigmentability for the molded parts were explored. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3336–3346, 2003     

Effects of reactive low‐profile additives on the volume shrinkage and internal pigmentability for low‐temperature cure of unsaturated polyester

The effects of reactive poly(vinyl acetate)‐block‐poly(methyl methacrylate) (PVAc‐b‐PMMA) and poly(vinyl acetate)‐block‐polystyrene (PVAc‐b‐PS) as low‐profile additives (LPA) on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester resins (UP) during the cure at 30°C were investigated. These reactive LPAs, which contained peroxide linkages in their backbones, were synthesized by suspension polymerizations, using polymeric peroxides (PPO) as initiators. Depending on the LPA composition and molecular weight, the reactive LPA could lead to a reduction of cyclization reaction for UP resin during the cure, and would be favorable for the decrease of intrinsic polymerization shrinkage after the cure. The experimental results have been explained by an integrated approach of measurements for the static phase characteristics of the styrene (ST)/UP/LPA system, reaction kinetics, cured sample morphology, and microvoid formation by using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), optical microscopy (OM), and image analysis. Based on the Takayanagi mechanical model, factors leading to both a good volume shrinkage control and acceptable internal pigmentability for the molded parts have been explored. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 967–979, 2006     

Effects of reactive low‐profile additives on the properties of cured unsaturated polyester resins. II. Glass‐transition temperature and mechanical properties

The effects of reactive poly(methyl methacrylate) (PMMA) and poly(vinyl acetate)‐block‐poly(methyl methacrylate) (PVAc‐b‐PMMA) as low‐profile additives (LPAs) on the glass‐transition temperature and mechanical properties of low‐shrink unsaturated polyester resin (UP) were investigated by an integrated approach of determining static phase characteristics, reaction kinetics, cured sample morphology, and property measurements. The factors that, according to Takayanagi mechanical models, control the glass‐transition temperature in each phase region of the cured samples, as identified by both the thermally stimulated currents method and dynamic mechanical analysis, and the mechanical properties are discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 867–878, 2006     

Effects of poly(vinyl acetate) and poly(vinyl chloride‐co‐vinyl acetate) low‐profile additives on properties of cured unsaturated polyester resins. II. glass‐transition temperatures and mechanical properties

Three series of self‐synthesized poly(vinyl acetate)‐based low‐profile additives (LPAs), including poly(vinyl acetate), poly(vinyl chloride‐co‐vinyl acetate), and poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride), with different chemical structures and molecular weights were studied. Their effects on the glass‐transition temperatures and mechanical properties for thermoset polymer blends made from styrene, unsaturated polyester, and LPAs were investigated by an integrated approach of the static phase characteristics, cured sample morphology, reaction kinetics, and property measurements. Based on Takayanagi mechanical models, the factors that control the glass‐transition temperature in each phase region of the cured samples and the mechanical properties are discussed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3347–3357, 2003     

Phase‐separation process in a poly(methyl methacrylate)‐modified epoxy system: A novel approach to understanding the effect of the curing temperature on the final morphology

In this study, the physical and chemical changes of a poly(methyl methacrylate) (PMMA)‐modified epoxy system were examined to understand the effect of the curing conditions on its final morphology. The curing process of the PMMA–epoxy reactive system was complementarily analyzed by Fourier transform infrared spectroscopy in the near range (FT‐NIR) and fluorescence spectroscopy. The relationships among (1) the chemical conversion of the curing reaction, (2) the first moment of the fluorescence emission band (〈ν〉) arising from a chromophore chemically bonded to the epoxy reactive system, (3) the phase‐separation process, and (4) the dynamics of the epoxy thermoset during its curing process are discussed. From a chemical point of view, FT‐NIR did not reveal any significant change in the curing reaction with the presence of 2 wt % PMMA. However, in terms of physical changes, the analysis of the fluorescence response clearly showed variations in the curing reaction due to the presence of the thermoplastic polymer. Also, fluorescence allowed the estimation of the glass‐transition temperature of the system with curing when the reaction was diffusion‐controlled, whereas Fourier transform infrared spectroscopy was not sensible enough. In the second part of this study, scanning electron microscopy images of the PMMA‐modified epoxy system were analyzed to understand the effect of the temperature on the final morphology when the amount of thermoplastic was below the critical volume fraction. A linear dependence between the inverse of the mean area of the thermoplastic‐rich domains and the inverse of the absolute temperature was obtained. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and properties of water‐soluble polyester surfactants. I. Preparation and surface activity of poly(ethylene glycol)‐dimethyl 5‐sulfo‐isophthalate sodium salt polyester surfactants

The reaction of poly(ethylene glycol) (PEG, number‐average molecular weight M_n = 400‐2000) and dimethyl 5‐sulfoisophthalate sodium salt (SIPM) synthesized a series of anionic polymeric surfactants having a range of molecular weights. ¹H‐NMR, FTIR, and elemental analysis were employed to characterize the structures of these compounds. Also, the influences of the PEG segment lengths of PEG/SIPM copolymers on the surface tension, foaming properties, wetting power, and dispersant properties were investigated. The experimental results indicated that the solution that contained the PEG/SIPM copolymer surfactants exhibited excellent surface‐active properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2727–2731, 2002     

Flexural behavior of methyl methacrylate modified unsaturated polyester polymer concrete beams reinforced with glass‐fiber‐reinforced polymer sheets

This study represents the behavior of flexural test of methyl methacrylate modified unsaturated polyester polymer concrete beam reinforced with glass‐fiber‐reinforced polymer (GFRP) sheets. The failure mode, load–deflection, ductility index, and separation load predictions according to the GFRP reinforcement thickness were tested and analyzed. The failure mode was found to occur at the bonded surface of the specimen with 10 layers of GFRP reinforcement. For the load–deflection curve, as the reinforcement thickness of the GFRP sheet increased, the crack load and ultimate load greatly increased, and the ductility index was found to be the highest for the beam with the thickness of the GFRP sheet at 10 layers (6 mm) or 13 layers (7.3 mm). The calculated results of separation load were found to match only the experimental results of the specimens where debonding occurred. The reinforcement effect was found to be most excellent in the polymer concrete with 10 layers of GFRP sheet reinforcement. The appropriate reinforcement ratio for the GFRP concrete beam suggested by this study was a fiber‐reinforced‐plastic cross‐sectional ratio of 0.007–0.008 for a polymer concrete cross‐sectional ratio of 1 (width) : 1.5 (depth). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical characterization and chemical resistances of cured unsaturated polyester resins modified with vinyl ester resins based on recycled poly(ethylene terephthalate)

Unsaturated polyester resin (UP) was prepared from glycolyzed oligomer of poly(ethylene terephthalate) (PET) waste based on diethylene glycol (DEG). New diacrylate and dimethacrylate vinyl ester resins prepared from glycolysis of PET with tetraethylene glycol were blended with UP to study the mechanical characteristics of the cured UP. The vinyl ester resins were used as crosslinking agents for unsaturated polyester resin diluted with styrene, using free‐radical initiator and accelerator. The mechanical properties of the cured UP resins were evaluated. The compressive properties of the cured UP/styrene resins in the presence of different vinyl ester concentrations were evaluated. Increasing the vinyl ester content led to a pronounced improvement in the compression strength. The chemical resistances of the cured resins were evaluated through hot water, solvents, acid, and alkali resistance measurements. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3175–3182, 2007     

Star poly(2‐ethyl‐2‐oxazoline)s—synthesis and thermosensitivity

A series of star‐shaped poly(2‐ethyl‐2‐oxazoline)s was prepared by cationic polymerization. The polymerization was initiated by dipentaerythrityl hexakis(4‐nitrobenzene sulfonate) and a tosylated hyperbranched polymer of glycidol. The polymerization proceeded in a controlled manner. The star structure of the products was determined by nuclear magnetic resonance. The molar mass distributions that were measured by gel permeation chromatography with multiangle laser light scattering were narrow, and the experimental values of the molar masses were close to those predicted. The very compact structure of the polymers obtained (compared with the linear counterparts) confirmed the star formation. The star poly(2‐ethyl‐2‐oxazoline)s show a phase transition temperature in the range 62–75 °C. Comparison of this phase transition temperature with that of the linear poly(2‐ethyl‐2‐oxazoline)s with the same molar masses indicates the influence of molar mass and topological structure of the macromolecule on temperature behavior. The prepared copolymers are spherical, which might be useful for the controlled transport and release of active compounds. Copyright © 2011 Society of Chemical Industry     

Effects of poly(vinyl acetate) and poly(methyl methacrylate) low-profile additives on the curing of unsaturated polyester resins. II. Morphological changes during cure

The effects of two low-profile additives (LPA), poly(vinyl acetate) (PVAc) and poly(methyl methacrylate) (PMMA), on the morphological changes during the cure of unsaturated polyester (UP) resins at 110°C were investigated by an approach of integrated reaction kinetics-morphology-phase separation measurements by using a differential scanning calorimeter (DSC), scanning electron microscopy (SEM), optical microscopy (OM), and a low-angle laser light-scattering appartus (LALLS). For the UP resins cured at 110°C, adding LPA could facilitate the phase separation between LPA and crosslinked UP phases early in the reaction, and discrete microgel particles were thus allowed to be identified throughout the reaction. Microvoids and microcracks responsible for the volume shrinkage control could also be observed evidently at the later stage of reaction under SEM. Depending on the types of LPA and the initial molar ratios of styrene to polyester C?C bonds, the morphological changes during the cure varied considerably. The progress of microstructure formation during reaction has been presented. Static ternary phase characteristics for the styrene–UP–LPA system at 25°C have also been employed to elucidate the resulting morphology during the cure in both the continuous and the dispersed phases. © 1995 John Wiley & Sons, Inc.     

Mechanical characteristics of modified unsaturated polyester resins derived from poly(ethylene terephthalate) waste

The depolymerization of poly(ethylene terephthalate) (PET), by an alcoholysis reaction is an easy operation and gives prospects for the utilization of wastes. PET waste was first depolymerized by glycolysis reaction at three different molar ratios of diethylene glycol (DEG), in the presence of manganese acetate as a transesterification catalyst. Copolyesters of PET modified with varied mole ratios of p‐hydroxybenzoic acid (PHBA) were reported to exhibit excellent mechanical and chemical properties due to their liquid crystalline behaviour. Here we study the effect of incorporating (PHBA) units into the building structures of different unsaturated polyesters synthesized originally from glycolysed PET waste. Modified unsaturated polyesters were synthesized by depolymerizing PET with DEG, and the obtained oligoesters were reacted with PHBA and maleic anhydride (MA). The molar ratio of the added PHBA was varied to investigate its effect on the mechanical characteristics of these modified unsaturated polyesters. The data obtained reveal that increasing the molar ratio of PHBA within the studied range of concentrations leads to a pronounced improvement in the mechanical characteristics, which is represented mainly by the values of/maximum compression strength (σ_max) and Young's modulus (E_Y). © 2002 Society of Chemical Industry     

Effects of chemical structure of polyurethane‐based low‐profile additives on the miscibility,curing behavior,volume shrinkage,glass transition temperatures,and mechanical properties for styrene/unsaturated polyester/low‐profile additive ternary systems. I: Miscibility,curing behavior,and volume shrinkage

The effects of chemical structure and molecular weight of three series of thermoplastic polyurethane‐based (PU) low‐profile additives (LPA) on the miscibility of styrene (ST)/unsaturated polyester (UP) resin/LPA ternary systems prior to reaction were investigated by using the Flory‐Huggins theory and group contribution methods. The reaction kinetics during the cure at 110°C and the cured sample morphology were also studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM), respectively. The phase‐separation characteristics of ST/UP/LPA systems during the cure, as revealed by the cured‐sample morphology, and the DSC reaction‐rate profile, could be generally predicted by the calculated upper critical solution temperature for the uncured ST/UP/LPA systems. Finally, based on the measurements for volume change and microvoid formation, volume shrinkage characteristics for the cured ST/UP/LPA systems have been explored. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 543–557, 2000     

Influence of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) on miscibility and properties of atactic poly(methyl methacrylate)

Miscibility and properties of two atactic poly(methyl methacrylate)‐based blends [containing 10 and 20% of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)] have been investigated as a function of thermal treatments. Differential scanning calorimetry and dynamic mechanical thermal analysis of blends quenched in liquid nitrogen or ice/water, after annealing at T > 190 °C, showed a single glass transition temperature, indicating miscibility of the components for the time‐temperature history. Two glass transition temperatures, equal to those of the pure components, are instead found for blends after annealing at T < 190 °C. Scanning electron microscopy confirmed the homogeneity for the former quenched blends and phase separation for the latter. These results indicate the presence of an upper critical solution temperature (UCST). Tensile experiments, performed on two series of samples annealed at temperatures above and below the UCST, showed that the copolyester induces a decrease of Young's modulus and stresses at yielding and break points, and a marked increase of elongation at break. Differences in tensile properties between the two series of annealed blends are accounted for by the physical state of the components at room temperature after annealing above or below the UCST. Copyright © 2004 Society of Chemical Industry     

The characteristic properties of poly(methyl methacrylate)/polystyrene core‐shell composite polymer latex

In this study, the poly(methyl methacrylate/polystyrene (PMMA/PS) core‐shell composite latex was synthesized by the method of soapless seeded emulsion polymerization. The morphology of the PMMA/PS composite latex was core‐shell structure, with PMMA as the core and PS as the shell. The core‐shell morphology of the composite polymer latex was found to be thermally unstable. Under the effect of thermal annealing, the PS shell region first dispersed into the PMMA core region, and later separated out to the outside of the PMMA core region. This was explained on the basis of lowing interfacial tension between the PMMA and PS phases owing to the interpenetration layer. The interpenetration layer, which was located at the interface of the core and shell region, contained graft copolymer and entangled polymer chains. Both the graft copolymer and entangled polymer chains had the ability to lower the interfacial tension between the PMMA and PS phases. Also, the effect of thermal annealing on the morphology of commercial polymer/composite latex polymer blends was examined. The result showed that the core‐shell composite latex had the ability to enhance the compatibility of the components of polymer blends. The compatibilizing ability of the core‐shell composite latex was better than that of a random copolymer. Moreover, the effect of the amount of core‐shell composite latex on the morphology of the polymer blend was investigated. The polymer blends, which contained composite latex above 50% wt, showed the morphology of a double sea‐island structure. In addition, the composite latex was completely dissolved in solvent to destroy the core‐shell structure and release the entangled polymer chains, and then dried to form the entangled free composite polymer. The entangled free composite polymer had the ability to enhance the compatibility of the components of the polymer blend as usual. The weight ratio 3/7 commercial polymer/entangled free composite polymer blend showed the morphology of the phase inversion structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 312–321, 2003     

Synthesis and thermal properties of poly(methyl methacrylate)‐poly(L‐lactic acid)‐poly(methyl methacrylate) tri‐block copolymer

Poly(methyl methacrylate)‐poly(L ‐lactic acid)‐poly(methyl methacrylate) tri‐block copolymer was prepared using atom transfer radical polymerization (ATRP). The structure and properties of the copolymer were analyzed using infrared spectroscopy, gel permeation chromatography, nuclear magnetic resonance (¹H‐NMR, ¹³C‐NMR), thermogravimetry, and differential scanning calorimetry. The kinetic plot for the ATRP of methyl methacrylate using poly(L ‐lactic acid) (PLLA) as the initiator shows that the reaction time increases linearly with ln[M]₀/[M]. The results indicate that it is possible to achieve grafted chains with well‐defined molecular weights, and block copolymers with narrowed molecular weight distributions. The thermal stability of PLLA is improved by copolymerization. A new wash‐extraction method for removing copper from the ATRP has also exhibits satisfactory results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Melt‐processed biodegradable polyester blends of poly(L‐lactic acid) and poly(ε‐caprolactone): Effects of processing conditions on biodegradation

Biodegradable polyester blends were prepared from poly(L ‐lactic acid) (PLLA) and poly(ε‐caprolactone) (PCL) (50/50) by melt‐blending, and the effects of processing conditions (shear rate, time, and strain) of melt‐blending on proteinase‐K‐ and lipase‐catalyzed enzymatic degradability were investigated using gravimetry, differential scanning calorimetry, and scanning electron microscopy. The proteinase‐K‐catalyzed degradation rate of the blend films increased and leveled off with increasing the shear rate, time, or strain for melt‐blending, except for the shortest shear time of 60 s. The optimal processing conditions of melt‐blending giving the maximum rate of lipase‐catalyzed degradation were 9.6 × 10² s^?1 and 180 s, whereas a deviation from these conditions caused a reduction in lipase‐catalyzed enzymatic degradation rate. At the highest shear rate of 2.2 × 10³ s^?1, PCL‐rich phase was continuous in the blend films, irrespective of the shear time (or shear strain), whereas PLLA‐rich phase changed from dispersed to continuous by increasing the shear time (or shear strain). This study revealed that the biodegradability of PLLA/PCL blend materials can be manipulated by altering the processing conditions of melt‐blending (shear rate, time, or strain) or the sizes and morphology of PLLA‐rich and PCL‐rich domains. The method reported in the present study can be utilized for controlling the biodegradability of other biodegradable polyester blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 831–841, 2007     

pH‐ and temperature‐sensitive microfiltration membranes from blends of poly(vinylidene fluoride)‐graft‐poly(4‐vinylpyridine) and poly(N‐isopropylacrylamide)

The copolymer poly(vinylidene fluoride)‐graft‐poly(4‐vinylpyridine) (PVDF‐g‐P4VP) was prepared through the graft copolymerization of poly(vinylidene fluoride) with 4‐vinylpyridine. Through the blending of the PVDF‐g‐P4VP copolymer with poly(N‐isopropylacrylamide) (PNIPAm) in an N‐methyl‐2‐pyrrolidone solution, PVDF‐g‐P4VP/PNIPAm membranes were fabricated by phase inversion in aqueous media. Elemental analyses indicated that the blend concentration of PNIPAm in the blend membranes increased with an increase in the blend ratio used in the casting solution. Scanning electron microscopy revealed that the membrane surface tended to corrugate at a low PNIPAm concentration and transformed into a smooth morphology at a high PNIPAm concentration. The surface morphology and pore size distribution of the microfiltration membranes could be regulated by the blend concentration of the casting solution, temperature, pH, and ionic strength of the coagulation bath. X‐ray photoelectron spectroscopy revealed a significant enrichment of PNIPAm on the membrane surface. The flux of aqueous solutions through the blend membranes exhibited a pH‐ and temperature‐dependent behavior. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4089–4097, 2006     

Synthesis and characterization of unsaturated polyesters based on the aminolysis of poly(ethylene terephthalate)

The depolymerization of poly(ethylene terephthalate) via an aminolysis process was studied. An excess of ethanol amine in the presence of sodium acetate as a catalyst was used to produce bis(2‐hydroxyl ethylene) terephthalamide (BHETA). Unsaturated polyester (UP) resins were obtained by the reaction of BHETA with different long‐chain dibasic acids such as decanedioic acid, tetradecanoic acid, and octadecanoic acid in conjunction with maleic anhydride as a source of unsaturation. The chemical structure of the UP resins was confirmed by ¹H‐NMR. The vinyl ester resins were used as crosslinking agents for UP. The curing behavior and mechanical properties of the UP resins with vinyl ester were evaluated at different temperatures ranging from 25 to 55°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009