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1.
To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO3 composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO3, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO3 particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO3 particles. The crystallization and mechanical properties of PP/nano‐CaCO3 composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO3 particles, favored the nucleation effect of nano‐CaCO3, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO3 composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO3, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

2.
Nano‐CaCO3/polypropylene (PP) composites modified with polypropylene grafted with acrylic acid (PP‐g‐AA) or acrylic acid with and without dicumyl peroxide (DCP) were prepared by a twin‐screw extruder. The crystallization and melting behavior of PP in the composites were investigated by DSC. The experimental results showed that the crystallization temperature of PP in the composites increased with increasing nano‐CaCO3 content. Addition of PP‐g‐AA further increased the crystallization temperatures of PP in the composites. It is suggested that PP‐g‐AA could improve the nucleation effect of nano‐CaCO3. However, the improvement in the nucleation effect of nano‐CaCO3 would be saturated when the PP‐g‐AA content of 5 phf (parts per hundred based on weight of filler) was used. The increase in the crystallization temperature of PP was observed by adding AA into the composites and the crystallization temperature of the composites increased with increasing AA content. It is suggested that the AA reacted with nano‐CaCO3 and the formation of Ca(AA)2 promoted the nucleation of PP. In the presence of DCP, the increment of the AA content had no significant influence on the crystallization temperature of PP in the composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2443–2453, 2004  相似文献   

3.
A novel comb-like copolymer with carboxyl group as an anchoring group and polycaprolactone as a solvent chain was first used as the dispersant of CaCO3 particles in polypropylene (PP). The dispersion of CaCO3 particles in PP matrix was significantly improved in the presence of comb-like copolymer dispersant because of the strong repulsive force caused by steric hindrance effect. The influences of the coating amount of comb-like copolymer dispersant on crystallization behaviors, mechanical properties, and thermal stabilities were systematically investigated. The crystallization temperature, crystallinity, and crystallization rate of PP/CaCO3 composites prepared with monolayer-coated CaCO3 were all improved, where the monolayer comb-like copolymer coating remained as a rigid layer and provided a noticeable nucleating effect. The PP/CaCO3 composites coated with monolayer SP comb-like copolymer also had the best mechanical properties, including tensile strength, Young’s modulus, flexural modulus, and impact strength because of the good dispersion of CaCO3 particles in PP matrix. The thermal stability of PP/CaCO3 composites were measured by thermogravimetric analysis. The results showed that SP comb-like copolymer dispersant treated CaCO3 filled composites had excellent thermal stability than untreated and neat PP, especially for the composite prepared with monolayer-coated CaCO3.  相似文献   

4.
The effect of zeolite 5A on the crystalline behavior of polypropylene (PP) in PP/β‐nucleating agent system was investigated with X‐ray diffractometer (XRD), differential scanning calorimeter (DSC), and polarized light microscope (PLM) in this study. Zeolite 5A has less effect on crystalline phase of PP/β‐nucleating agent than does n‐CaCO3, which is ascribed to the stronger surficial polarity and better dispersibility of zeolite 5A. The data of DSC indicated that the crystallization peak temperature of PP increases by 8.3°C in the presence of zeolite 5A, and n‐CaCO3 increases 5.7°C in PP/TMB‐5 system, relative to pure PP. And the initial crystallization temperature (Tc0) and the relative crystallinity (Xc) of PP is much more dramatically raised in the presence of zeolite 5A than CaCO3. The efficiency of zeolite 5A in reducing the spherulites size of PP was seen clearly from the PLM photographs. The mechanical testing results showed that the flexural strength and impact strength of PP/β‐nucleating agent system increased in the presence of zeolite 5A. POLYM. COMPOS., 2008. © Society of Plastics Engineers  相似文献   

5.
Poly(para‐dioxanone) (PPDO)‐based composites have been prepared by blending PPDO with three different types of CaCO3 particles, CC1 (nano‐CaCO3), CC2 (CaCO3 whisker), and CC3 (silane‐coated CaCO3 whisker). The effects of particles size, interface adhesion, and crystallinity of composites on mechanical properties were discovered through analysis of the morphology of fracture surfaces, thermal characteristics, and crystalline structure. DSC revealed that the CaCO3 particles acted as a nucleating agent and promoted crystallinity of PPDO. The effect of CaCO3 particles on crystallization of PPDO was clearly revealed by using the nucleating efficiency. Smaller size particles exhibit greater nucleating efficiency. Adhesion between PPDO and the CaCO3 particles plays major roles on the mechanical properties of composites. The tensile strength of PPDO was improved over 54%. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

6.
Nonisothermal crystallization behavior and crystal morphology of poly(trimethylene terephthalate) (PTT) composites filled with modified nano‐calcium carbonate (CaCO3) had been investigated by using differential scanning calorimetry and polarized optical microscopy. The modified Avrami equation and Ozawa theory were used to investigate the nonisothermal crystallization, respectively. The particles of nano‐CaCO3, acting as a nucleation agent in composites, accelerated the crystallization rate by decreasing the half‐time of crystallization or increasing the parameters of Zc and K(T). Moreover, the nano‐composite with 2 wt% nano‐CaCO3 exhibited the highest crystallization rate. The Avrami and the Ozawa exponents, n and m of the nano‐composites, were higher than those of neat PTT, suggesting more complicated interaction between molecular chains and the nanoparticles that cause the changes of the nucleation mode and the crystal growth dimension. The effective activation energy calculated from the Friedman formula was reduced as nano‐CaCO3 content increased, suggesting that the nano‐CaCO3 made the molecular chains of PTT easier to crystallize during the nonisothermal crystallization process. The optical micrographs showed that much smaller or less perfect crystals were formed in composites because of the presence of the nano‐CaCO3 particles. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

7.
Calcium carbonate‐filled syndiotactic poly(propylene) (CaCO3‐filled s‐PP) was prepared in a self‐wiping, co‐rotating twin‐screw extruder. The effects of CaCO3 of varying particle size (1.9, 2.8 and 10.5 μm), content (0–40 wt %), and type of surface modification (uncoated, stearic acid‐coated, and paraffin‐coated) on the crystallization and melting behavior, mechanical properties, and processability of CaCO3‐filled s‐PP were investigated. Non‐isothermal crystallization studies indicate that CaCO3 acts as a good nucleating agent for s‐PP. The nucleating efficiency of CaCO3 for s‐PP was found to depend strongly on its purity, type of surface treatment, and average particle size. Tensile strength was found to decrease, while Young's modulus increased, with increasing CaCO3 content. Both types of surface treatment on CaCO3 particles reduced tensile strength and Young's modulus, but improved impact resistance. Scanning electron microscopy (SEM) observations of the fracture surfaces for selected CaCO3‐filled s‐PP samples revealed an improvement in CaCO3 dispersion as a result of surface treatment. Finally, steady‐state shear viscosity of CaCO3‐filled s‐PP was found to increase with increasing CaCO3 content and decreasing particle size. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 201–212, 2004  相似文献   

8.
The subject of this study was the crystallization behavior and thermal properties of polypropylene (PP)/maleic anhydride (MAH) modified nano calcium carbonate (nano‐CaCO3) composites. In this study, 5 wt % nano‐CaCO3 modified with different contents of MAH was filled into a PP matrix. X‐ray diffraction and differential scanning calorimetry were used to characterize the crystal morphology and crystallization kinetics of a series of composites. The results demonstrate that the nano‐CaCO3 modified with MAH had an important effect on the thermal and morphological properties of the nanocomposites. The Avrami exponent of the pure PP was an integer, but those of the composites were not integers, but the crystallization rate constant decreased as the content of MAH in the nano‐CaCO3 filler increased in isothermal crystallization. In nonisothermal crystallization, the kinetic parameter F(T) and the degree of crystallinity of pure PP were compared with those of the PP composites filled with nano‐CaCO3. We suggest that heterogeneous nucleation existed in the PP composites and that the transformation and retention of the β‐form crystal into the α‐form crystal took place in the composite system and the β‐form crystal had a higher nucleation rate and growth process than the α‐form crystal in the PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

9.
Nano‐sized calcium carbonate (nano‐CaCO3)‐supported nucleating agent for poly(L ‐lactide) (PLLA) was prepared by supporting calcium phenylphosphonate (PPCa) on nano‐CaCO3 surface. The thermal properties of phenylphosphonic acid (PPOA) and nano‐CaCO3‐supported nucleating agent and its dispersion in PLLA matrix were investigated by differential scanning calorimetry and field emission scanning electron microscopy. The results indicated that the formation of nucleating agent supported on nano‐CaCO3 was attributed to the chemical reaction between nano‐CaCO3 and PPOA. The nano‐CaCO3‐supported nucleating agents were dispersed evenly in the PLLA matrix even with 5 wt% loading. The supported nucleating agent was added to PLLA to examine its nucleating ability for PLLA. The results of the investigation showed that the nano‐CaCO3‐supported nucleating agent exhibited higher nucleation ability compared to PPCa nucleating agent. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers  相似文献   

10.
The isothermal crystallization and subsequent melting behavior of poly(trimethylene terephthalate) (PTT) composites filled with nano‐CaCO3 were investigated at designated temperatures with differential scanning calorimetry. The Avrami equation was used to fit the isothermal crystallization. The Avrami exponents were determined to be 2–3 for the neat PTT and PTT/CaCO3 composites. The particles of nano‐CaCO3, acting as nucleating agents in the composites, accelerated the crystallization rate, with the half‐time of crystallization decreasing or the growth rate constant (involving both nucleation and growth rate parameters) increasing. The crystallization activation energy calculated from the Arrhenius formula was reduced as the nano‐CaCO3 content increased from 0 to 2%, and this suggested that nano‐CaCO3 made the molecular chains of PTT easier to crystallize during the isothermal crystallization process. Subsequent melting scans of the isothermally crystallized composites exhibited triple or double melting endotherms: the greater the content was of nano‐CaCO3, the lower the temperature was of the melting peak. The degree of crystallization deduced from the melt enthalpy of composites with the proper concentration of nano‐CaCO3 was higher than that of pure PTT, but it was lower when the nano‐CaCO3 concentration was more than 2%. The transmission electron microscopy pictures suggested that the dispersion state of nano‐CaCO3 particles in the polymer matrix was even when its concentration was no more than 2%, whereas some agglomeration occurred when its concentration was 4%. Polarized microscopy pictures showed that much smaller or less perfect crystals formed in the composites because of the interaction between the molecular chains and nano‐CaCO3 particles. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007  相似文献   

11.
Mechanical properties and fracture toughness micromechanisms of copolypropylene filled with different amount of nanometric CaCO3 (5–15 wt %) were studied. J‐integral fracture toughness was incorporated to measure the effect of incorporation of nanoparticle into PP matrix. Crack‐tip damage zones and fracture surfaces were studied to investigate the effect of nanofiller content on fracture toughness micromechanisms. It was found that nanofiller acted as a nucleating agent and decreased the spherulite size of polypropylene significantly. J‐integral fracture toughness (Jc) of nanocomposites was improved dramatically. The Jc value increased up to approximately two times that of pure PP at 5 wt % of nano‐CaCO3. The fracture micromechanisms varied from rubber particles cavitation and shear yielding in pure PP to simultaneous existence of rubber particles cavitation, shear yielding, filler particles debonding, and crazing in PP/CaCO3 nanocomposites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

12.
BACKGROUD: Melt vibration technology was used to prepare injection samples of polypropylene (PP)/nano‐CaCO3 blends. It is well known that nano‐CaCO3 particles are easy to agglomerate owing to their large surface energy. Improving the distribution of nano‐CaCO3 particles in PP/nano‐CaCO3 blends is very important for enhancing the mechanical properties. In this work, low‐frequency vibration was imposed on the process of injection molding of PP/nano‐CaCO3 blends. The aim of importing a vibration field was to change the crystal structure of PP as we studied previously and improve the distribution of nano‐CaCO3 particles. Furthermore, the mechanical properties were improved. RESULTS: Through melt vibration, the mechanical properties of PP/nano‐CaCO3 samples were improved significantly. Compared with conventional injection molding, the enhancement of the tensile strength and impact strength of the samples molded by vibration injection molding was 17.68 and 175.96%, respectively. According to scanning electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry measurements, it was found that a much better dispersion of nano‐CaCO3 in samples was achieved by vibration injection molding. Moreover, the crystal structure of PP in PP/CaCO3 vibration samples changed. The γ crystal form was achieved at the shear layer of vibration samples. Moreover, the degree of crystallinity of PP in vibration samples increased 6% compared with conventional samples. CONCLUSION: Concerning the microstructure, melt vibration could effectively change the crystal structure and increase the degree of crystallinity of PP besides improving the distribution of nano‐CaCO3 particles. Concerning the macrostructure, melt vibration could enhance the mechanical properties. The improvement of mechanical properties of PP/nano‐CaCO3 blends prepared by low‐frequency vibration injection molding should be attributed to the even distribution of nano‐CaCO3 particles and the formation of γ‐PP and the increase of the degree of cystallinity. Copyright © 2007 Society of Chemical Industry  相似文献   

13.
Summary: A new kind of rubber powder with “salami” structure (RPS) was prepared by spray drying the mixture of styrene‐butadiene rubber latex and nano‐CaCO3 slurry. It was found that RPS is an effective toughener with synergistic toughening effect on poly(propylene) (PP). The Izod impact strength of PP/RPS blend is not only higher than that of PP/rubber powder or PP/nano‐CaCO3 blends, but also higher than that of a PP/rubber powder/CaCO3 blend. TEM images show that the microstructure of the PP/RPS blend is an “island‐sea” structure with “salami” structure in RPS, in which nano‐CaCO3 particles are embedded in styrene‐butadiene rubber particles. The relationship between properties and microstructure has been studied by using TEM, SEM, DSC, etc.

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14.
In this article, the morphology, crystallization, and rheological behaviors of polypropylene (PP)/ethylene‐propylene‐diene terpolymer (EPDM) binary blend and PP/EPDM/calcium carbonate nanoparticles (nano‐CaCO3) ternary blend were investigated. Two processing methods, i.e., direct extrusion and two‐step extrusion, were employed to prepare the PP/EPDM/CaCO3 blend. The influence of EPDM and nano‐CaCO3 respectively on phase morphology and properties of PP/EPDM blend and PP/EPDM/CaCO3 blend were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and dynamic rheometer. The crystallinity and crystallization temperature of PP/EPDM blend were improved in comparison to pure PP due to addition of EPDM, but kept invariable with the increased EPDM loading. As the EPDM content was increased, the mobility of PP molecular chains was weakened. Compared with direct extruded blend, less and finer nano‐CaCO3 was dispersed in matrix of two‐step extruded blend. Accordingly, the increased nano‐CaCO3 in matrix gave rise to a weaker increment in crystallinity and crystallization temperature of two‐step extruded blend, and a later platform of tanδ curve. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

15.
To improve the impact toughness of polypropylene (PP), nano‐CaCO3 was prepared by an in situ synthesis. The surface of the nano‐CaCO3 was modified by KH‐550 silane coupling agent and NDZ‐401 titanium acid ester coupling agent. Nano‐CaCO3/PP composite materials were fabricated through a melt‐blending method and characterized, and their mechanical properties were analyzed. The impact toughness and the tensile strength of the PP were improved significantly by the incorporation of nano‐CaCO3. When the weight fraction of nano‐CaCO3 was 2%, the maximum impact toughness and tensile strength of the PP nanocomposites were 293% and 259%, respectively, of the values for neat PP. Observation of the impact fracture surface of the nanocomposites indicated that the dispersion of nano‐CaCO3 modified by NDZ‐401 coupling agent was more homogeneous than that of nano‐CaCO3 modified by the KH‐550 silane coupling agent. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers  相似文献   

16.
The Izod impact strength of two kinds of ternary composites was investigated. One consisted of polypropylene (PP), the triblock copolymer polystyrene‐block‐poly(ethylene butene)‐block‐polystyrene (SEBS), and calcium carbonate (CaCO3) particles, and the other consisted of PP, carboxylated SEBS (C‐SEBS), and CaCO3 particles. The mean size of the CaCO3 particles was about 160 nm. According to scanning electron microscopy observations, the composite with SEBS showed a morphology in which SEBS domains and CaCO3 particles were independently dispersed in the PP matrix. On the other hand, the composite with C‐SEBS showed a morphology in which CaCO3 particles were encapsulated by C‐SEBS; that is, a core–shell structure was formed. The Izod impact strength of the composite with SEBS was higher than that of the composite with C‐SEBS and the PP/SEBS and PP/C‐SEBS binary blends. According to observations of the fractured surface, the stress‐whitened area was larger in the composite with SEBS than in the composite with C‐SEBS and the PP/SEBS and PP/C‐SEBS binary blends. The toughening mechanism of the composite, using nanometer‐sized CaCO3 particles in combination with SEBS, was examined. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

17.
In this study, various polypropylene (PP) nanocomposites were prepared by melt blending method. The effects of different spherical nanofillers, such as 50 nm CaCO3 and 20 nm SiO2, on the linear viscoelastic property, crystallization behavior, morphology and mechanical property of the resulting PP nanocomposites were examined. Rheological study indicated that coincorporation of nano‐SiO2 and nano‐CaCO3 favored the uniform dispersion of nanoparticles in the PP matrix. Differential scanning calorimeter (DSC) and polarizing optical microscopy (POM) studies revealed that the coincorporation of SiO2 and CaCO3 nanoparticles could effectively improve PP crystallizability, which gave rise to a lower supercooling temperature (ΔT), a shorter crystallization half‐life (t1/2) and a smaller spherulite size in comparison with those nanocomposites incorporating only one type of CaCO3 or SiO2 nanoparticles. The mechanical analysis results also showed that addition of two types of nanoparticles into PP matrix gave rise to enhanced performance than the nanocomposites containing CaCO3 or SiO2 individually. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

18.
In this article, dynamic packing injection molding (DPIM) technology was used to prepare injection samples of Polypropylene‐Calcium Carbonate (PP/CaCO3) nanocomposites. Through DPIM, the mechanical properties of PP/nano‐CaCO3 samples were improved significantly. Compared with conventional injection molding (CIM), the enhancement of the tensile strength and impact strength of the samples molded by DPIM was 39 and 144%, respectively. In addition, the tensile strength and impact strength of the PP/nano‐CaCO3 composites molded by DPIM increase by 21 and 514%, respectively compared with those of pure PP through CIM. According to the SEM, WAXD, DSC measurement, it could be found that a much better dispersion of nano‐CaCO3 in samples was achieved by DPIM. Moreover, γcrystal is found in the shear layer of the DPIM samples. The crystallinity of PP matrix in DPIM sample increases by 22.76% compared with that of conventional sample. The improvement of mechanical properties of PP/nano‐CaCO3 composites prepared by DPIM attributes to the even distribution of nano‐CaCO3 particles and the morphology change of PP matrix under the influence of dynamic shear stress. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

19.
The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO3 composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO3, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO3 in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m2 with 20 wt % nano‐CaCO3. The results indicated that a sandbag of nano‐CaCO3 embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO3 eliminated the deterioration effect of the nano‐CaCO3 agglomerate on the toughness of the composites, whereas the nano‐CaCO3 agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006  相似文献   

20.
This study is focused on the development of high‐performance composite materials based on nano silicon dioxide (nano‐SiO2) modified by polydopamine (PDA). A facile one‐step method was developed to synthesize core–shell structured SiO2@polydopamine (PDA) nanospheres. During the synthesis, a PDA shell was simultaneously coated on the SiO2 nanospheres to form the core–shell nanostructure which was blended with polypropylene (PP) and β nucleating agent (β‐NA) to enhance both mechanical and hydrophilic properties. Nano‐SiO2 particles modified by PDA (SiO2@polydopamine) influence the crystallization of PP seriously. The results indicated that when 1%wt SiO2@polydopamine was added, the impact strength of composite reached the maximum value 12.60k J/m2 increasing 137% compared with PP, the bending strength and bending modulus decreased slightly reaching 41.85 MPa, and 2192 MPa, respectively, the composite possessed hydrophilic performance with the water contact angle of 88.32°. β nucleating agent was used in all formulations, the synergistic effect toward mechanical properties with SiO2@polydopamine was studied. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45004.  相似文献   

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