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1.
The phase morphology developing in immiscible poly(styrene‐co‐acrylonitrile) (SAN)/ethylene–propylene–diene monomer (EPDM) blends was studied with an in situ reactively generated SAN‐g‐EPDM compatibilizer through the introduction of a suitably chosen polymer additive (maleic anhydride) and 2,5‐dimethyl‐2,5‐di‐(t‐butyl peroxy) hexane (Luperox) and dicumyl peroxide as initiators during melt blending. Special attention was paid to the experimental conditions required for changing the droplet morphology for the dispersed phase. Two different mixing sequences (simple and two‐step) were used. The product of two‐step blending was a major phase surrounded by rubber particles; these rubber particles contained the occluded matrix phase. Depending on the mixing sequence, this particular phase morphology could be forced or could occur spontaneously. The composition was stabilized by the formation of the SAN‐g‐EPDM copolymer between the elastomer and addition polymer, which was characterized with Fourier transform infrared. As for the two initiators, the blends with Luperox showed better mechanical properties. Scanning electron microscopy studies revealed good compatibility for the SAN/EPDM blends produced by two‐step blending with this initiator. Dynamic mechanical thermal analysis studies showed that the two‐step‐prepared blend with Luperox had the best compatibility. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

2.
High rubber styrene–EPDM–acrylonitrile (AES) was prepared by the graft copolymerization of styrene (St) and acrylonitrile (AN) onto ethylene–propylene–diene terpolymer (EPDM) in n‐heptane/toluene cosolvent using benzoyl peroxide as an initiator. The effects of reaction conditions, such as reaction temperature, initiator concentration, EPDM content, the solvent component, and reaction time, on the graft copolymerization are discussed. In addition, according to the research on mechanical properties of the SAN/AES blend, a remarkable toughening effect of AES on SAN resin was found. By means of scanning electron microscopy, the toughening mechanism is proposed to be crazing initiation from rubber particles and shear deformation of SAN matrix. Uniform dispersion of rubber particles, as shown by transmission electron microscopy, is attributed to the good compatibility of SAN and AES. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 416–423, 2004  相似文献   

3.
Tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) (TMPC‐block‐SAN) block copolymers containing various amounts of acrylonitrile (AN) were examined as compatibilizers for blends of polycarbonate (PC) with poly(styrene‐co‐acrylonitrile) (SAN) copolymers. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fibre retraction technique and an asymmetric double‐cantilever beam fracture test. Reduction in the average diameter of dispersed particles and effective improvement in the interfacial properties was observed by adding TMPC‐block‐SAN copolymers as compatibilizer of PC/SAN blend. TMPC‐block‐SAN copolymer was effective as a compatibilizer when the difference in the AN content of SAN copolymer and that of SAN block in TMPC‐block‐SAN copolymer was less than about 10 wt%. Copyright © 2004 Society of Chemical Industry  相似文献   

4.
The properties of styrene–acrylonitrile (SAN) and ethylene–propylene–diene (EPDM) blends containing different types of calcium carbonate filler were studied. The influence of mixing type process on the blend properties was also studied. Two different mixing processes were used. The first one includes mixing of all components together. The other process is a two‐step mixing procedure: masterbatch (MB; EPDM/SAN/filler blend) was prepared and then it was mixed with previously prepared polymer blend. Surface energy of samples was determined to predict the strength of interactions between polymer blend components and used fillers. The phase morphology of blends and their thermal and mechanical properties were studied. From the results, it can be concluded that the type of mixing process has a strong influence on the morphological, thermal, and mechanical properties of blends. The two‐step mixing process causes better dispersion of fillers in blends as well as better dispersion of EPDM in SAN matrix, and therefore, the finest morphology and improved properties are observed in blends with MB. It can be concluded that the type of mixing process and carefully chosen compatibilizer are the important factors for obtaining the improved compatibility of SAN/EPDM blends. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

5.
Styrene‐acrylonitrile random copolymer (SAN) and polyarylate (PAr) block copolymer were applied as a reactive compatibilizer for polyamide‐6 (PA‐6)/acrylonitrile‐butadiene‐styrene (ABS) copolymer blends. The SAN–PAr block copolymer was found to be effective for compatibilization of PA‐6/ABS blends. With the addition of 3.0–5.0 wt % SAN–PAr block copolymer, the ABS‐rich phase could be reduced to a smaller size than 1.0 μm in the 70/30 and 50/50 PA‐6/ABS blends, although it was several microns in the uncompatibilized blends. As a result, for the blends compatibilized with 3–5 wt % block copolymer the impact energy absorption reached the super toughness region in the 70/30 and 50/50 PA‐6/ABS compositions. The compatibilization mechanism of PA‐6/ABS by the SAN–PAr block copolymer was investigated by tetrahydrofuran extraction of the SAN–PAr block copolymer/PA‐6 blends and the model reactions between the block copolymer and low molecular weight compounds. The results of these experiments indicated that the SAN–PAr block copolymer reacted with the PA‐6 during the melt mixing process via an in situ transreaction between the ester units in the PAr chain and the terminal amine in the PA‐6. As a result, SAN–PAr/PA‐6 block copolymers were generated during the melt mixing process. The SAN–PAr block copolymer was supposed to compatibilize the PA‐6 and ABS blend by anchoring the PAr/PA‐6 and SAN chains to the PA‐6 and ABS phases, respectively. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2300–2313, 2002  相似文献   

6.
This study attempted to correlate morphological changes and physical properties for a high rubber content acrylonitrile–butadiene–styrene (ABS) and its diluted blends with a poly(styrene‐co‐acrylonitrile) (SAN) copolymer. The results showed a close relationship between rubber content and fracture toughness for the blends. The change of morphology in ABS/SAN blends explains in part some deviations in fracture behavior observed in ductile–brittle transition temperature shifts. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2606–2611, 2004  相似文献   

7.
Polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) (PB‐g‐SAN) impact modifiers with different polybutadiene (PB)/poly(styrene‐co‐acrylonitrile) (SAN) ratios ranging from 20.5/79.5 to 82.7/17.3 were synthesized by seeded emulsion polymerization. Acrylonitrile–butadiene–styrene (ABS) blends with a constant rubber concentration of 15 wt % were prepared by the blending of these PB‐g‐SAN copolymers and SAN resin. The influence of the PB/SAN ratio in the PB‐g‐SAN impact modifier on the mechanical behavior and phase morphology of ABS blends was investigated. The mechanical tests showed that the impact strength and yield strength of the ABS blends had their maximum values as the PB/SAN ratio in the PB‐g‐SAN copolymer increased. A dynamic mechanical analysis of the ABS blends showed that the glass‐transition temperature of the rubbery phase shifted to a lower temperature, the maximum loss peak height of the rubbery phase increased and then decreased, and the storage modulus of the ABS blends increased with an increase in the PB/SAN ratio in the PB‐g‐SAN impact modifier. The morphological results of the ABS blends showed that the dispersion of rubber particle in the matrix and its internal structure were influenced by the PB/SAN ratio in the PB‐g‐SAN impact modifiers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2165–2171, 2005  相似文献   

8.
PS/AES blends were prepared by in situ polymerization of styrene in the presence of AES elastomer, a grafting copolymer of poly(styrene‐co‐acrylonitrile) – SAN and poly(ethylene‐co‐propylene‐co‐diene)–EPDM chains. These blends are immiscible and present complex phase behavior. Selective extraction of the blends' components showed that some fraction of the material is crosslinked and a grafting of PS onto AES is possible. The morphology of the noninjected blends consists of spherical PS domains covered by a thin layer of AES. After injection molding, the blends show morphology of disperse elastomeric phase morphology in a rigid matrix. Two factors could contribute to the change of morphology: (1) the stationary polymerization conditions did not allow the mixture to reach the equilibrium morphology; (2) the grafting degree between PS and AES was not high enough to ensure the morphological stability against changes during processing in the melting state. The drastic change of EPDM morphology from continuous to disperse phase has as consequence a decrease in the intensity of the loss modulus peaks corresponding to the EPDM glass transition. However, the storage modulus at temperatures between the glass transition of EPDM and PS/SAN phases does not change significantly. This effect was attributed to the presence of the SAN rigid chains in the AES. © 2009 Wiley Periodicals, Inc. Journal of Applied Polymer Science, 2009  相似文献   

9.
Styrene‐EPDM‐acrylonitrile tripolymer (EPDM‐g‐SAN) was synthesized by the graft copolymerization of styrene (St) and acrylonitrile (An) onto ethylene‐propylene‐diene terpolymer (EPDM) with “phase inversion” emulsification technique. The high impact strength engineering plastics AES was the blend of SAN resin and EPDM‐g‐SAN, which occupied good weathering and yellow discoloration resistivity. The effects of An percentage in comonomer and the weight proportion of EPDM to St‐An on graft copolymerization behavior and AES notched impact strength were studied. The results showed that monomer conversion ratio (CR) exhibited a peak when the An percentage changed, and the maximum value was 97.5%. Grafting ratio (GR) and grafting efficiency (GE) enhance as well. The notched impact strength of AES presented a peak with the maximum value of 53.0 KJ/m2, when An percentage was at the range of 35–40%. The spectra of FTIR showed that St and An were graft onto the EPDM. DSC analysis illuminated that Tg of EPDM phase in the blends was lower than that of the pure EPDM. TEM and SEM micrographs indicated that the polarity of g‐SAN of EPDM‐g‐SAN was the main factor effect the particle morphology, in terms of size, distribution and isotropy. When weight ratio of St to An was 65/35, the polarity of g‐SAN chains was appropriate, and the EPDM‐g‐SAN particles dispersed well in the SAN matrix. The super impact toughness is interpreted in terms of EPDM phase cavitation and enhanced plastic shear yielding. The highest toughness occurs at an optimum EPDM‐g‐SAN phase particle size which is about 0.2 μm in SAN resin matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

10.
The morphology and mechanical properties of polycarbonate (PC) blends with rubber‐toughened styrene–maleic anhydride copolymer materials (TSMA) were investigated and compared with the properties of blends of PC with acrylonitrile–butadiene–styrene (ABS) materials. The PC/TSMA blends showed similar composition dependence of properties as the comparable PC/ABS blends. Polycarbonate blends with TSMA exhibited higher notched Izod impact toughness than pure PC under sharp‐notched conditions but the improvements are somewhat less than observed for similar blends with ABS. Since PC is known for its impact toughness except under sharp‐notched conditions, this represents a significant advantage of the rubber‐modified blends. PC blends with styrene–maleic anhydride copolymer (SMA) were compared to those with a styrene–acrylonitrile copolymer (SAN). The trends in blend morphology and mechanical properties were found to be qualitatively similar for the two types of copolymers. PC/SMA blends are nearly transparent or slightly pearlescent. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1508–1515, 1999  相似文献   

11.
The tensile properties of the blends containing neat acrylonitrile–butadiene–styrene (ABS), styrene–acrylonitrile (SAN) and the sodium sulphonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend. The tensile toughness and strength of the blends showed maximum values at a certain ion content of the ionomer in the blend. This is attributed to the enhanced tensile properties of the SAN ionomer by introduction of ionic groups into SAN and the interfacial adhesion between the rubber and matrix phase in the blend. The interfacial adhesion was quantified by NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3·1mol%) was nearly the same as that of ABS, but it decreased with the ion content of the ionomer for the blend with ion content greater than 3·1mol%. Changing the ionomer content in the blends showed a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. © 1998 SCI.  相似文献   

12.
Amorphous polyamide (aPA)/acrylonitrile‐styrene copolymer (SAN) blends were prepared using methyl methacrylate‐maleic anhydride copolymer MMA‐MA as compatibilizer. The aPA/SAN blends can be considered as a less complex version of the aPA/ABS (acrylonitrilebutadiene‐styrene) blends, due to the absence of the ABS rubber phase in the SAN material. It is known that acrylic copolymer might be miscible with SAN, whereas the maleic anhydride groups from MMA‐MA can react in situ with the amine end groups of aPA during melt blending. As a result, it is possible the in situ formation of aPA‐g‐MMA‐MA grafted copolymers at the aPA/SAN interface during the melt processing of the blends. In this study, the MA content in the MMA‐MA copolymer and its molecular weight was varied independently and their effects on the blend morphology and stress–strain behavior were evaluated. The morphology of the blends aPA/SAN showed a minimum in the SAN particle size at low amounts of MA in the compatibilizer, however, as the MA content in the MMA‐MA copolymer was increased larger SAN particle sizes were observed in the systems. In addition, higher MA content in the compatibilizer lead to less ductile aPA/SAN blends under tensile testing. The results shown the viscosity ratio also plays a very important role in the morphology formation and consequently on the properties of the aPA/SAN blends studied. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

13.
SAN and EPDM are not miscible. In this work, the dry blending of SAN and EPDM using Centrex (acrylonitrile/EPDM/styrene graft copolymer) and EPMMA (EPDM‐g‐Mah) as coagents was studied. Centrex content was used at 6–20 wt %. EPMMA content in the mixture was 20 wt %. The effects of coagent type and content on the mechanical properties and morphology were investigated. SEM micrographs of SAN/EPDM/Centrex and SAN/EPDM/EPMMA blends showed that both Centrex and EPMMA have an effective role in forming a finer morphology. For the ternary blends, the addition of coagent resulted in a significant reduction in the size of the dispersed phase. The mechanical properties of SAN/EPDM/coagent blends were improved significantly in comparison to the simple SAN/EPDM blends. SAN/EPDM/Centrex blends showed higher stress‐at‐break and SAN/EPDM/EPMMA blends showed higher impact strength. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

14.
In a systematic manner, the roles of MWNTs as filler and styrene acrylonitrile copolymer‐graft‐maleic anhydride (SAN‐MA) as compatibilizer, individually and together, on dynamic‐mechanical behavior of polycarbonate (PC)‐rich/acrylonitrile butadiene styrene terpolymer (ABS) blend were studied. The investigations were performed using small‐scale mixing in a one‐step procedure with a fixed MWNTs content of 0.75 wt% and a blend composition of PC/ABS = 70/30 w/w. PC/SAN blends and nanocomposites as simpler model system for PC/ABS were also studied to reveal the role of the rubbery polybutadiene (PB) fraction. It is found that the tendency of MWNTs to localize within the PC component in compatibilized PC/ABS was lower than in compatibilized PC/SAN blends. Dynamic mechanical analysis (DMA) revealed the dual role of SAN‐MA as blend compatibilizer and also promoter of MWNTs migration towards PC, where SAN‐MA to MWNTs weight ratio varied between 1 and 4. At the compatibilizer/MWNTs weight ratio of 1, MWNTs localized in PC component of the blends whereas increasing the compatibilizer/MWNTs ratio to 4 led to migration of MWNTs toward SAN or ABS component. In DMA studies, loss modulus normalization of the nanocomposites revealed the coexistence of mobilized and immobilized regions within the nanocomposite structure, as a result of MWNTs and compatibilizer loading. POLYM. ENG. SCI., 54:2696–2706, 2014. © 2014 Society of Plastics Engineers  相似文献   

15.
The effects of compatibilizer on the morphological, thermal, mechanical, and rheological properties of poly(methyl methacrylate) (PMMA)/poly(N‐methyl methacrylimide) (PMMI) (70/30) blends were investigated. The compatibilizer used in this study was styrene–acrylonitrile–glycidyl methacrylate (SAN‐GMA) copolymer. Morphological characterization of the PMMA/PMMI (70/30) blend with SAN‐GMA showed a decrease in PMMI droplet size with an increase in SAN‐GMA. The glass‐transition temperature of the PMMA‐rich phase became higher when SAN‐GMA was added up to 5 parts per hundred resin by weight (phr). The flexural and tensile strengths of the PMMA/PMMI (70/30) blend increased with the addition of SAN‐GMA up to 5 phr. The complex viscosity of the PMMA/PMMI (70/30) blends increased when SAN‐GMA was added up to 5 phr, which implies an increase in compatibility between the PMMA and PMMI components. From the weighted relaxation spectrum, which was obtained from the storage modulus and loss modulus, the interfacial tension of the PMMA/PMMI (70/30) blend was calculated using the Palierne emulsion model and the Choi‐Schowalter model. The results of the morphological, thermal, mechanical, and rheological studies and the values of the interfacial tension of the PMMA/PMMI (70/30) blends suggest that the optimum compatibilizer concentration of SAN‐GMA is 5 phr. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43856.  相似文献   

16.
Reactive blending of the rubber EPDM (a terpolymer consisting of ethylene, propylene and a diene) and the thermoplastic material SAN (a copolymer of styrene and acrylonitrile) is reinvestigated with special attention to EPDM/SAN blends with a 50/50 blend ratio. A resin cure system based on a low molecular weight phenol formaldehyde condensate, which primarily consists of dimethylolphenol and stannous dichloride, is used for compatibilization of EPDM and SAN, as well as for crosslinking of the EPDM phase. The amounts of phenolic resin and SnCl2 · 2H2O as well as the EPDM grade and the EPDM/SAN blend ratio are varied. The blends are characterized by stress‐strain measurements, transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Unreacted EPDM, unreacted SAN and gel plus graft copolymer are quantitatively determined by fractionation of the blends with a binary solvent mixture which exhibits phase separation at room temperature. Blends prepared from EPDM grades that are amorphous and have a high molar mass exhibit high levels of gel and rather poor mechanical properties. With these blends, gel formation is favored over the formation of EPDM/SAN graft copolymers. Even with low levels of the resin cure system, the formation of gel cannot be avoided. It is therefore not possible to prepare graft copolymers without some gelling. Blends prepared from an EPDM grade with high crystallinity and a low Mooney viscosity exhibit substantially better mechanical properties than blends based on amorphous and higher viscosity EPDM grades. TEM and SEM micrographs reveal good dispersion of the two polymers, as well as good interfacial adhesion between the EPDM and the SAN phase. This electron microscopic evidence, in combination with low gel contents, supports the view that the tendency towards graft copolymer formation and gelling strongly depends on the EPDM grade used. Variation of the EPDM/SAN blend ratio between 5–90 wt.‐% results in blends which cover the product range from toughened thermoplastics to thermoplastic elastomers.

TEM of compatibilized EPDM/SAN blend.  相似文献   


17.
Differential scanning calorimetry (DSC) and positron annihilation lifetime measurements have been carried out to study the effect of the compatibilizer maleic anhydride grafted ethylene propylene copolymer (EPM‐g‐MA) in poly trimethylene terephthalate and ethylene propylene diene monomer (PTT/EPDM) immiscible blends. The DSC results for the blends of 50/50 and 30/70 compositions show two clear glass transition temperatures, indicating that the blends are two‐phase systems. With the addition of compatibilizer, the separation between the two glass transitions decreased, suggesting an increased interaction between the blend components with compatibilizer. At 5 wt % of compatibilizer, the separation between the Tgs reduced in both 50/50 and 30/70 blends. The positron results for the blends without compatibilizer showed an increase in relative fractional free volume, as the EPDM content in the blend is increased. This suggests the coalescence of free volume of EPDM with the free volumes of PTT due to phase separation. However, the effect of compatibilizer in the blends was clearly seen with the observed minimum in free volume parameters at 5% of the compatibilizer, further suggesting that this percent of compatibilizer seems to be the optimum value for these blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 740–747, 2006  相似文献   

18.
Polymer blend of poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE) and poly(styrene‐co‐acrylonitrile) (SAN), which has broad commercial interest, has limited miscibility. A triblock terpolymer, polystyrene‐block‐polybutadiene‐block‐poly(methyl methacrylate) (SBM), is often used as compatibilizer to improve the miscibility of PPE/SAN. In this work, dissipative particle dynamics and molecular dynamics of Material Studio were used to study the essentials that influence miscibility of the blend systems, and then Flory–Huggins parameter χ, radial distribution function (RDF) and morphologies are analyzed. It shows that the blends with more content of styrene in SAN (above 90 wt%), whose mass percentage is 60%, are best miscible. For the systems of PPE/SAN added with SBM, the miscibility increases and then decreases with the increase of SBM content. A longer chain of styrene (S) in SBM leads to wrapped structure of PMMA by PB, wrapped by PS, resulting in decrease of the miscibility. From studies and simulation of χ and RDF, the best blend system for commercial and industrial use is the one with mass ratio of PPE/SAN/SBM 36/54/10, in which S content in SAN is above 90 wt%. For SBM, the ratio of chain length styrene (S)/butadiene (B) is lessthan 1, while B and M are the same in chain length. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers  相似文献   

19.
The miscibility was investigated in blends of poly(methyl methacrylate) (PMMA) and styrene‐acrylonitrile (SAN) copolymers with different acrylonitrile (AN) contents. The 50/50 wt % blends of PMMA with the SAN copolymers containing 5, 35, and 50 wt % of AN were immiscible, while the blend with copolymer containing 25 wt % of AN was miscible. The morphologies of PMMA/SAN blends were characterized by virtue of scanning electron microscopy and transmission electron microscopy. It was found that the miscibility of PMMA/SAN blends were in consistence with the morphologies observed. Moreover, the different morphologies in blends of PMMA and SAN were also observed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

20.
The ductile–brittle transition temperatures were determined for compatibilized nylon 6/acrylonitrile‐butadiene‐styrene (PA6/ABS) copolymer blends. The compatibilizers used for those blends were methyl methacrylate‐co‐maleic anhydride (MMA‐MAH) and MMA‐co‐glycidyl methacrylate (MMA‐GMA). The ductile–brittle transition temperatures were found to be lower for blends compatibilized through maleate modified acrylic polymers. At room temperature, the PA6/ABS binary blend was essentially brittle whereas the ternary blends with MMA‐MAH compatibilizer were supertough and showed a ductile–brittle transition temperature at ?10°C. The blends compatibilized with maleated copolymer exhibited impact strengths of up to 800 J/m. However, the blends compatibilized with MMA‐GMA showed poor toughness at room temperature and failed in a brittle manner at subambient temperatures. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2643–2647, 2003  相似文献   

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