Polysiloxane‐lignin composites

A series of composites based on polydimethylsiloxane‐α,ω‐diol (PDMS) as polymeric matrix, silica aerogel as reinforcing filler, and the lignin powder—a biomass derivative, as bulking filler, have been prepared. Different weight ratios between components were used. The composites were investigated by scanning electron microscopy, dynamic mechanical analysis, tensile strength tests, X‐ray diffraction analysis, thermogravimetric analysis, and differential scanning calorimetry. The results were compared with those obtained on a reference sample prepared by using a classical material—diatomite and a pure crosslinked PDMS. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Tribological behavior of Kevlar fabric composites filled with nanoparticles

The friction and wear characteristics of ZnO‐ or montmorillonite‐nanoparticle‐filled Kevlar fabric composites with different filler proportions when sliding against stainless steel pins under dry friction conditions were studied, with unfilled Kevlar fabric composites used as references. The worn surface and transfer film of Kevlar fabric composites were then examined with a scanning electron microscope. It was found that ZnO and montmorillonite as fillers could improve the tribological behavior of the Kevlar fabric composites with various applied loads, and the best antiwear property was obtained with the composites containing 5 wt % ZnO or montmorillonite. This indicated that these nanoparticles could prevent the destruction of Kevlar fabric composites during the friction process. The transfer film established by these nanoparticles during the sliding wear of the composites against their metallic counterpart made contributions to reducing the friction coefficient and wear rate of the Kevlar fabric composites measured in the test. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Relation between electrical and mechanical properties of conducting polymer composites

The influence of the carbon black content on the mechanical and electrical properties of polypropylene/carbon black composites prepared by different processing procedures was investigated. The formation of a continuous conducting network in the insulating matrix and, consequently, the percolation threshold depend strongly on the processing route and influence both the mechanical and electrical properties of the prepared composites. An interesting coincidence of the dependencies of conductivity and elongation at break on the filler content was found. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1903–1906, 2001     

Conductive polymer blends filled with carbon black: Positive temperature coefficient behavior

Electrical conductivity and positive temperature coefficient (PTC) behavior of carbon black (CB) filled incompatible polyblends of ethylene-vinyl acetate copolymer/low density polyethylene (EVA/LDPE) were investigated. In comparison with single polymer systems, more possibilities for tailoring composite performance were brought about with the employment of polymer blends as matrix resins in conductive composites. Based on the concepts of double percolation and two-step percolation, PTC-type composites with balanced performance, improved processability, and reproducibility can be made. Thermodynamical and kinetic factors including interfacial energy, melt viscosity, blending ratio, melt mixing time, sequence of blending as well as CB concentration were shown to be closely related to the ultimate properties obtained.     

Kinetics modeling of carbon‐fiber‐reinforced bismaleimide composites under microwave and thermal curing

This article focuses on the analysis of the curing kinetics of carbon‐fiber‐reinforced bismaleimide (BMI) composites during microwave (MW) curing. A nonisothermal differential scanning calorimetry (DSC) method was used to obtain an accurate kinetic model. The degree of curing, chemical characterization, and glass‐transition temperature of the resin and composites cured by thermal and MW heating were analyzed with DSC, Fourier transform infrared spectroscopy, and dynamic mechanical analysis. The experimental results indicate that MW accelerated the crosslinking reaction of the BMI resin and had different effects on the reaction processes, especially for the glass‐transition temperature and chemical bonds. However, the curing reaction rate of the BMI resin decreased when the carbon fibers were added to the BMI resin during thermal and MW curing. According to the experimental results, the curing kinetic model of the BMI composite was used to provide a theoretical foundation for MW curing analysis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43770.     

Conducting polymer composites of zinc‐filled urea–formaldehyde

This article is concerned with the preparation and characterization of composite materials prepared by the compression molding of mixtures of zinc powder and urea–formaldehyde embedded in cellulose powder. The morphologies of the constituent, filler, and matrix were investigated by optical microscopy. The elaborated composites were characterized by density, which was compared with calculated values, and the porosity rate was deduced. Further, the hardness of samples remained almost constant with increasing metal concentration. The electrical conductivity of the composites was less than 10^?11 S/cm unless the metal content reached the percolation threshold at a volume fraction of 18.9%, beyond which the conductivity increased markedly, by as much as eight orders of magnitude. The obtained results interpreted well with the statistical percolation theory. The deduced critical parameters, such as the threshold of percolation, the critical exponent t, and the packing density coefficient were in good accord with earlier studies. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2011–2015, 2005     

Thermal conductivity of carbon fiber/liquid crystal polymer composites

Thermally conductive resins are needed for bipolar plates in fuel cells. Currently, the materials used for these bipolar plates often contain a single type of graphite in a thermosetting resin. In this study, varying amounts of two different types of polyacrylonitrile based carbon fibers, Fortafil 243 and Panex 30, were added to a thermoplastic matrix (Vectra A950RX Liquid Crystal Polymer). The resulting single filler composites were tested for thermal conductivity and a simple exponential thermal conductivity model was developed for the square root of the product of the in‐plane and through‐plane thermal conductivity . The experiments showed that the through‐plane thermal conductivity was similar for composites up to 40 vol % fiber. However, at higher loadings, the Panex 30 samples exhibited higher thermal conductivity. The experiments also showed that the in‐plane thermal conductivity of composites containing Panex 30 was higher than those containing Fortafil 243 for all volume fractions studied. Finally, the model agreed very well with experimental data covering a large range of filler volume fraction (from 0 to 55 vol % for both single filler systems). The model can be used with existing through‐plane thermal conductivity models to predict in‐plane thermal conductivity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5456–5462, 2006     

Effect of coefficient of thermal expansion on positive temperature coefficient of resistivity behavior of HDPE–Cu composites

Positive temperature coefficient of resistivity (PTCR) characteristics of (high density polyethylene) HDPE–Cu composites has been investigated with reference to the conventional HDPE–CB (carbon black) composites. Plot of resistivity against temperature of HDPE–CB composites showed a sudden rise in resistivity (PTC trip) at 127°C, close to the melting temperature of HDPE. However, the PTC trip temperature (98°C) for HDPE–Cu composites was appeared well below the melting temperature of HDPE. Addition of 1 phr nanoclay in the composites resulted in an increase in PTC trip temperature of HDPE–Cu composites, whereas no significant effect of nanoclay on PTC trip temperature was evident in case of HDPE–CB–clay composites. We proposed that the PTC trip temperature in HDPE–Cu composites was governed by the difference in coefficient of thermal expansion (CTE) of HDPE and Cu. The room temperature resistivity and PTC trip temperature of HDPE–Cu composites were very much stable upon thermal cycling. DMA results showed higher storage modulus of HDPE–Cu composites than the HDPE–CB composites. Thermal stability of HDPE–Cu composites was also improved compared to that of HDPE–CB composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of radiation structures on positive‐temperature‐coefficient and negative‐temperature‐coefficient effects of irradiated low‐density polyethylene/carbon black composites

The electrical‐resistivity/temperature behaviors of low‐density polyethylene (LDPE)/carbon black (CB) composites irradiated with ⁶⁰Co γ rays were studied. The experimental results showed that the irradiated composites could be separated into insoluble crosslinking networks with CB (gel) and soluble components (sol) by solvent‐extraction techniques. When the sol of an irradiated LDPE/CB composite was extracted, the electrical conductivity of the system increased. The positive‐temperature‐coefficient (PTC) and negative‐temperature‐coefficient (NTC) intensities of the gels of the irradiated composites became extremely small and independent of the radiation dose. The sols and gels of the irradiated LDPE/CB composites, which had different thermal behaviors, played important roles in the appearances of the PTC and NTC effects. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 700–704, 2005     

Room temperature resistance relaxation behavior for carbon black filled conductive polymer composites

Room temperature resistance relaxation was studied with respect to carbon black (CB) volume fraction, the type of polymer matrix, and the environment. It was found that resistance of CB filled poly(methylvinylsiloxane) and polypropylene (PP) conductive composites changed at room temperature with different directions and amplitudes, depending on the filler volume fraction and the environment. The room temperature resistance relaxation was ascribed to the local Joule heat at the tunneling junction or the swelling effect of the solvents. On the other hand, CB filled immiscible PP/Nylon 1212 blends exhibited a stable electrical conduction due to the selective distribution of CB aggregates along the interface between polymer matrices. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electrical conductivity model evaluation of carbon fiber filled liquid crystal polymer composites

Electrically conductive resins may have applications as fuel cell bipolar plates. The current trend in this technology is a thermosetting polymer as the matrix containing high concentrations of various types of fillers. These fillers are carbon based and electrically conductive powders, particles, or fibers. In this study, we utilized two composite formulations of polyacrylonitrile fibers (Fortafil 243 and Panex 30) in a liquid crystal polymer (Vectra A950RX) with increasing concentrations. Electrical conductivity tests were performed and modified Mamunya and additive models were applied to the experimental data. These models fit the entire range of data for each composite tested. Four alternate models were also produced: linear, quadratic, exponential, and geometric, with a restricted range of electrical conductivity data greater than 10^?2 S/cm. The exponential and the geometric resulted in the best fits over this restricted data range. These particular models may allow researchers to extrapolate beyond the maximum filler concentrations studied here. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Positive temperature coefficient effect and mechanism of compatible LLDPE/HDPE composites doping conductive graphite powders

Linear low density polyethylene (LLDPE)/high density polyethylene (HDPE) blends doped conductive graphite powders were constructed by the traditional melt‐blending method to acquire the conductive compatible polymer composites, and corresponding positive temperature coefficient (PTC) effect of electrical resistivity was investigated. The results indicated that the room‐temperature resistivity gradually decreased and PTC effects were remarkably enhanced by regulating the graphite contents or LLDPE/HDPE ratios. Especially, with increasing graphite contents, the polymer‐fixed composites showed the notable double PTC effects, originating from the volume expansion of the co‐crystallization or their fraction. Whereas, with increasing the LLDPE/HDPE ratio, the PTC effects of the graphite‐fixed composites occurred at the lower temperature, even far below the melting points of the co‐crystallization. Therefore, the regulation of co‐crystallization morphology of compatible polymer matrices was a new idea in the improvement of PTC materials. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46453.     

Electrical conductivity and rheology of carbon‐filled liquid crystal polymer composites

One emerging market for electrically conductive resins is for bipolar plates for use in fuel cells. Adding carbon fillers to thermoplastic resins increases composite electrical conductivity and viscosity. Current technology often adds as much of a single type of carbon filler as possible to achieve the desired conductivity, while still allowing the carbon‐filled thermoplastic matrix material to be extruded and molded into a bipolar plate. In this study, varying amounts of two different types of carbon, one carbon black and one synthetic graphite, were added to Vectra A950RX liquid crystal polymer. The resulting single filler composites were then tested for electrical conductivity and rheological properties. The electrical conductivity followed that typically seen in polymer composites with a percolation threshold at 4 vol % for carbon black and at 15 vol % for synthetic graphite. Over the range of shear rates studied, the viscosity followed a shear‐thinning power law model with power‐law exponent (n ? 1) = ?0.5 for neat Vectra A950RX and (n ? 1) = ?0.7 for highly filled composite materials. Viscosity increased with increasing filler volume fraction for all shear rates. The viscosity–enhancement effect was more rapid for the composites containing carbon black when compared with those containing synthetic graphite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2680–2688, 2006     

Effects of thermal ageing treatment and antioxidants on the positive temperature coefficient characteristics of carbon black/polyethylene conductive composites

Polyethylene (PE)‐filled with carbon black (CB) is a prototypical composite that displays resistance switching. These materials can exhibit either a positive temperature coefficient (PTC) or negative temperature coefficient (NTC). The CB‐filled semicrystalline polymer composites ideally need antioxidants, which stabilize the composites against thermooxidative degradation, because they should be resistant to the severe conditions of high temperature. The characterization of PTC materials is affected by the crystallinity of the polymer, and the crystallinity of the polymer is changed with thermal ageing treatment. Thermal ageing of PTC samples was conducted in an oven in the range 50–140°C, in air. The composites, containing 0.5–3% (by weight) Irganox 1076 (Ciba‐Geigy), were irradiated under nitrogen at room temperature with different doses of gamma rays from a ⁶⁰Co source. The resulting composites were analyzed by differential scanning calorimetry, gel fractionation, X‐ray diffraction, and dynamic mechanical analysis. The conductivity of the composites depended on the amounts of antioxidants and the duration of the thermal ageing treatment. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2316–2322, 2003     

Designs of conductive polymer composites with exceptional reproducibility of positive temperature coefficient effect: A review

Conductive polymer composites with positive temperature coefficient (PTC) effect have gained intensive attention for the potential application in the smart heating field. The PTC reproducibility is significantly essential to guarantee the security and utility of PTC composites. Regrettably, during the repeated temperature cycles, the irreversible self-aggregation of conductive filler and the random reconstruction of conductive network lead to unsatisfactory performance of PTC reproducibility. Extensive efforts have been conducted to address this issue by strategies, including modification of fillers, cross-linking of a polymer matrix, hybrids of fillers, and application of binary polymer matrix. Nevertheless, there are very limited reviews about this issue. In this review, the recent advances in fabricating PTC composites with the enhanced PTC reproducibility have been systematically summarized. Meanwhile, the current challenges and future prospects of PTC composite are also presented. We hope that this review will provide some inspirations for designing PTC materials of long-term performance for commercial applications.     

Electrical conductivity modeling of carbon‐filled liquid‐crystalline polymer composites

Electrically conductive resins are needed for bipolar plates used in fuel cells. Currently, the materials for these bipolar plates often contain a single type of graphite powder in a thermosetting resin. In this study, various amounts of two different types of carbon, carbon black and synthetic graphite, were added to a thermoplastic matrix. The resulting single‐filler composites were tested for electrical conductivity, and electrical conductivity models were developed. Two different models, the Mamunya and additive electrical conductivity models, were used for both material systems. It was determined how to modify these models to reduce the number of adjustable parameters. The models agreed very well with experimental data covering a large range of filler volume fractions (from 0 to 12 vol % for the carbon black filled composites and from 0 to 65 vol % for the synthetic graphite filled composites) and electrical conductivities (from 4.6 × 10^?17 S/cm for the pure polymer to 0.5 S/cm for the carbon black filled composites and to 12 S/cm for the synthetic graphite filled composites). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3293–3300, 2006     

Thermal conductivity models for carbon/liquid crystal polymer composites

Thermally conductive resins are needed for bipolar plates in fuel cells. Currently, the materials used for these bipolar plates often contain a single type of graphite in a thermosetting resin. In this study, varying amounts of four different types of polyacrylonitrile carbon fillers (Ketjenblack carbon black, Thermocarb synthetic graphite, Fortafil 243 carbon fiber, and Panex 30 carbon fiber) were added to a thermoplastic matrix (Vectra A950RX Liquid Crystal Polymer), with the resulting resins tested for through‐plane and in‐plane thermal conductivity. There are two unique contributions of this work. The first contribution is the use of the Nielsen model for the through‐plane thermal conductivity as a function of the single filler volume fraction. The model fits the data for all composites well. The second contribution is the development of a new, accurate, empirical model to predict the in‐plane thermal conductivity for all resins containing synthetic graphite or carbon fiber. Both of these models will form the basis for the development of new thermal conductivity models for composites with multiple fillers for fuel cell bipolar plate applications. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Positive temperature coefficient effect and interaction based on low‐density polyethylene/graphite powder composites

In this article, the positive temperature coefficient (PTC) and interaction based on low‐density polyethylene (LDPE) filled with the loading of graphite (G) powder have been investigated. The dependence of the room temperature resistivity on filler content showed the significant decrease. The PTC behavior enhanced with increasing graphite content but this was not always the case. The maximum PTC effect was observed in LDPE/G composites (G, 45 wt %) with the relatively low room temperature resistivity. The thermal behavior was measured by differential scanning calorimetry (DSC). The structure characteristic for LDPE/G composites was examined by X‐ray diffraction (XRD), field‐emission scanning electron microscopy (SEM), and stress–strain test. The fact was revealed that the slight interaction between LDPE matrix and graphite may lead to change the thermal‐electric properties of the PTC materials. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation of polymer/inorganic nanoparticles composites through ultrasonic irradiation

In this paper, ultrasonic induced encapsulating emulsion polymerization was first used to prepare the novel polymer/inorganic nanoparticles composites. The behaviors of several inorganic nanoparticles (SiO₂, Al₂O₃, TiO₂) under ultrasonic irradiation, such as dispersion, crushing, and activation, were studied. The dispersion stability, morphology, and structure of the ultrasonic irradiated nanoparticles were characterized by means of transmission electron microscopy (TEM), Fourier transform infrared (FTIR), and spectrophotometry, respectively. The results show that the inorganic nanoparticles in the aqueous solution can redisperse more effectively by ultrasonic irradiation than by conventional stirring. This is the basis for preparation of polymer/inorganic nanoparticles composites. By this technique, the long‐term stable latex, which mainly consists of polymer/inorganic nanoparticles composite latex particles, were successfully prepared. TEM, FTIR, thermogravimetric analysis, X‐ray photoelectron spectroscopy, spectrophotometry, and element analysis confirmed that well‐dispersed nanoparticles were encapsulated by the formed polymer, and the thickness of encapsulating polymer layer was in the range of 5–65 nm. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1478–1488, 2001     

Moisture absorption behavior of epoxies and their S2 glass composites

The influence of moisture exposure on the behavior of three toughened epoxy–amine systems (scrimp resins SC11, SC15, and SC79, Applied Poleramic, Inc., Benicia, CA) was investigated. Neat resin samples were conditioned by immersion in distilled water at 71°C and in an environmental chamber at 85% relative humidity and 87.8°C until saturation. The equilibrium weight gain ranged from 1.8 to 3.8% for the resins. The long-chain, low-crosslink-density epoxy system (SC11) absorbed the highest amount of water and was saturated first, and it was followed by the medium-crosslink-density (SC15) and high-crosslink-density materials (SC79). The moisture diffusivity decreased with the increasing crosslink density of the resins. The percentage reduction of the glass-transition temperature (T_g) at equilibrium moisture absorption was highest for the low-crosslink molecule. The percentage reductions for the medium-crosslink and higher crosslink systems were comparable. A net weight loss after drying was observed for the SC11 and SC79 resin systems. Fourier transform infrared analysis confirmed the segment breakage and leaching of molecules from the epoxy–amine network. The effects of moisture cycling on T_g were dependent on the epoxy–amine morphology. During the drying stage, T_g increased to a value higher than that of the unaged dry systems. The S₂ glass composite samples were conditioned under identical conditions for the resin system. Composite systems absorbed less moisture than the neat resins as expected. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008