Hot compaction of woven nylon 6,6 multifilaments

We describe a study of the hot compaction of woven nylon 6,6 multifilaments produced by a patented procedure, developed at the University of Leeds, for creating novel single‐polymer composites. In this process, an assembly of oriented elements, often in the form of a woven cloth, is held under pressure and taken to a critical temperature so that a small fraction of the surface of each oriented element is melted, which on cooling recrystallizes to form the matrix of the single‐polymer composite. This process is therefore a way of producing novel high‐volume‐fraction polymer/polymer composites in which the two phases are chemically the same material. Nylon is an obvious candidate material for this process because oriented nylon multifilaments are available on a commercial scale. The aim of this study was first to establish the conditions of temperature and pressure for the successful hot compaction of oriented nylon 6,6 fibers and second to assess the mechanical properties of the manufactured hot‐compacted nylon sheets. A crucial aspect of this work, not previously examined in hot‐compaction studies of other oriented polymers, was the sensitivity of the properties to absorbed water, with a significant change in the properties measured immediately after hot‐compaction processing and 2 weeks later when 2% water had been absorbed by the compacted nylon sheets. As expected, the water uptake had a greater effect on those properties that depended on local chain interactions (e.g., the modulus and yield strength) and less effect on those properties that depended on the large‐scale properties of the molecular network (e.g., strength). The only negative aspect of the properties of the hot‐compacted nylon sheets was the elevated‐temperature performance of the wet sample, with the modulus falling to a very low value at a temperature of 80°C. However, apart from the elevated‐temperature performance, the majority of the measured properties of the hot‐compacted nylon sheets were comparable to those of hot‐compacted polypropylene and poly(ethylene terephthalate). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 991–997, 2006     

Hot compaction of woven poly(ethylene terephthalate) multifilaments

Here we describe the development of a process, and the resulting mechanical properties, for hot‐compacted sheets of woven poly(ethylene terephthalate) (PET) multifilaments. Investigation of the various processing parameters showed that a key aspect was the time spent at the compaction temperature, termed the dwell time. Molecular weight measurements, using intrinsic viscosity, showed that hydrolytic degradation occurred rapidly at the temperatures required for successful compaction, leading to embrittlement of the resulting materials with increasing dwell time. A dwell time of 2 min was found to be optimum because this gave the required percentage of melted material to bind the structure together, while giving only a small decrease in molecular weight. A combination of techniques, including mechanical tests, differential scanning calorimetry, and scanning electron microscopy, was used to examine the mechanical properties and morphology of the optimum compacted sheets. These tests reinforced the view from previous studies on hot‐compacted polypropylene, of hot‐compacted sheets as self‐reinforced composites, whose behavior is a combination of the properties of the two components, that is, the original oriented multifilaments and the melted and recrystallized matrix. Other key findings from the research included a confirmation of the importance of obtaining high ductility in the melted and recrystallized phases, promoted by using a high molecular weight or by suppressing crystallinity during processing, and the proportionately high‐impact performance of hot‐compacted sheets, compared with that of other materials. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2223–2233, 2004     

The hot compaction behaviour of woven oriented polypropylene fibres and tapes. I. Mechanical properties

The aim of this work was to establish the important parameters that control the hot compaction behaviour of woven oriented polypropylene. Five commercial woven cloths, based on four different polypropylene polymers, were selected so that the perceived important variables could be studied. These include the mechanical properties of the original oriented tapes or fibres, the geometry of the oriented reinforcement (fibres or tapes), the mechanical properties of the base polymer (which are crucially dependant on the molecular weight and morphology), and the weave style. The five cloths were chosen so as to explore the boundaries of these various parameters, i.e. low and high molecular weight: circular or rectangular reinforcement (fibres or tapes): low or high tape initial orientation: coarse or fine weave.A vital aspect of this study was the realisation that hot compacted polypropylene could be envisaged as a composite, comprising an oriented ‘reinforcement’ bound together by a matrix phase, formed by melting and recrystallisation of the original oriented material. We have established the crucial importance of the properties of the melted and recrystallised matrix phase, especially the level of ductility, in controlling the properties of the hot compacted composite.     

The hot compaction behaviour of woven oriented polypropylene fibres and tapes. II. Morphology of cloths before and after compaction

The morphology of woven oriented polypropylene tapes and fibres has been studied both before and after processing by hot compaction. In this technique bundles of oriented tapes or fibres are subjected to suitable conditions of temperature and pressure so that just sufficient of each tape or fibre is selectively melted; on cooling, this material recrystallizes to bind the whole structure together. Three different polymers were studied, woven into various individual weave styles, in relation to optimum processing conditions. The weave style, the adhesion between neighbouring interfaces after compaction and the direction of crack propagation along the neighbouring interfaces on peeling were examined leading to clear correlations between the observed morphology and mechanical peel strength data.     

Mechanical Behavior of Poly(Ethylene 2,6-Naphthalene-Dicarboxylate) (PEN) Fibres near the Glass-Rubber Transition Temperature

Abstract

The mechanical properties of as-spun poly(ethylene 2,6-naphthalene-dicarboxylate) (PEN) fibres were studied in order to characterize this relatively new material near its glass-rubber transition.

Tensile tests were carried out on amorphous (low-speed spun) PEN filaments. The temperature range of 90°C up to 160°C was covered using increments of 10°C. A transition from necking and cold drawing to rubber-like behavior was observed in the stress-strain relationship. Dynamic mechanical experiments were carried out on PEN yarns spun at speeds from 500 to 4000 m min^?1. Both temperature and frequency were varied. The maxima in loss modulus depend on spinning speed. Tensile behavior and dynamic mechanical behavior of PEN fibres demonstrate that the glass-rubber transition temperature of PEN is approximately 125°C.     

Mechanical and acoustic frequency responses in flat hot‐compacted polyethylene and polypropylene panels

A range of flat hot‐compacted single‐polymer composite panels made from oriented polypropylene and polyethylene with differing dynamic modulus and damping capacity were freely suspended and subjected to mechanical excitation, allowing their acoustic frequency response over the audio bandwidth to be measured. The audio response over selected bands was correlated with the dynamic modulus and damping capacity measured in bending in these materials and compared with the response of a traditional composite material, namely, carbon‐fiber‐reinforced epoxy resin. Low damping and high dynamic modulus were found to result in relatively high output levels from the hot‐compacted flat panels, which contrasted with the results previously measured on a traditional cone‐shaped speaker made from a hot‐compacted polypropylene material, which found high damping to be advantageous. The results of the current study on flat panels are explained in terms of mechanical impedance of the panels and their corresponding efficiency. It was concluded that the best flat‐panel audio response came from compacted polyethylene sheets, which combined high stiffness, low density, and a low level of damping. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Mechanical and Thermal Properties of Flexible Poly(propylene) Composites

Summary: The melting temperature difference between poly(propylene) (PP) fibre and random poly(propylene‐co‐ethylene) (PPE) was exploited to establish processing conditions for all‐PP composite. Under these conditions, the matrix must be liquid to ensure good wetting and impregnation of fibres, though temperatures must be low enough to avoid melting of fibres. The high chemical compatibility of the two components allowed creation of strong physico‐chemical interactions, favouring strong interfacial adhesion. Static and dynamic mechanical properties and morphology of all‐PP composites were investigated according to method of preparation and compared with the behaviour of hot compacted composites, prepared under different moulding conditions. The composites were compacted with varying pressure and time, and mechanical and thermal properties of the resulting sheets were measured. With increased moulding time, more fibres melted or their original properties deteriorated. Fast cooling or quenching caused imperfect morphology. Moulding pressure played an important role. Morphology of the optimum hot compacted composite was investigated using scanning electron microscopy before and after tensile testing. Tensile fracture surfaces showed a melted phase epitaxially crystallised onto the remaining orientated phase. Compacted composites showed fibre shapes under a thin layer of PPE with all of the gaps between fibres filled by melted PPE matrix.

SEM of compacted all‐PP composite without quenching.     

The incorporation of carbon nanofibres to enhance the properties of self reinforced, single polymer composites

This paper describes the incorporation of carbon nanofibres (CNF) into polypropylene (PP) single polymer composites, materials where both the reinforcing phase and the matrix phase are PP. The CNF/PP composites were produced from an assembly of highly oriented tapes. The process of making the composites involves heating the tapes to a critical temperature such that a small fraction of the surface of each tape is melted; on cooling this recrystallises to form the matrix of the composite. The production of the composites required optimisation of three stages; incorporation of CNF into PP tapes, orientation of CNF/PP tapes by tensile drawing and hot compaction of the tapes. Results are presented to describe the research and findings in each of these key stages.Preliminary studies showed that the introduction of small amounts of carbon nanofibres (CNF) significantly improved the properties of isotropic PP. For example, 5% volume addition of CNF gave a 60% increase in the room temperature Young's modulus and a reduction of 35% in the thermal expansion coefficient. Moreover, the percentage enhancement of properties was greater at high temperatures where the stiffness of the PP is much reduced. These results can be very well understood in terms of conventional composite modelling.In unidirectional CNF/PP hot compacted composites the major improvements in mechanical behaviour are in the direction transverse to the orientation direction, where the CNF can make a proportionately greater contribution to the properties, and as shown by dynamic mechanical behaviour, this is most marked at high temperatures. Composite modelling based on uniform strain with appropriate allowance for the CNF aspect ratio predicts the behaviour extremely well. A very interesting result is that the peel strength of composites produced by hot compaction of woven CNF/PP shows a four-fold increase over woven PP composites and this is increased by another factor of two by the addition of a maleic anhydride compatibiliser. A further interesting result, of some practical significance, is that although the incorporation of CNF into PP causes voiding and some loss of molecular orientation during drawing, the hot compaction process closes and seals the voids, so that the original PP density is recovered.     

Novel composites by hot compaction of fibers

The production of solid section products from highly oriented fibers by a novel compaction procedure is described for melt-spun and gel-spun polyethylene fibers, poly(ethylene terephthalate) and polypropylene fibers and Vectran liquid crystalline copolyester fibers. Differential scanning calorimetry and electron microscopy have been used to study the structure of the compacted polymers. For the most successful compaction, selective surface melting of a small fraction of each fiber enables the formation of a fiber composite of high integrity, where the matrix phase is formed by epitaxial crystallization of the melted fraction on the initial fibers, retaining a high proportion of their initial strength and stiffness. A wide range of potential applications is envisaged for the composites produced by hot compaction. In many cases these composites will be produced by thermoforming. In addition to the obvious advantages of high stiffness and strength, in several instances the unrestricted exploitation of unique properties of the fibers such as transparency to microwave radiation or low thermal expansion coefficients offer additional incentives for the use of these hot compacted materials rather than conventional fiber/resin composites.     

Dynamic mechanical properties of extruded nylon–wood composites

Dynamic mechanical properties determine the potential end use of a newly developed extruded nylon–wood composite in under‐the‐hood automobile applications. In this article, the dynamic mechanical properties of extruded nylon–wood composites were characterized using a dynamic mechanical thermal analyzer (DMTA) to determine storage modulus, glass transition temperature (T_g), physical aging effects, long‐term performance prediction, and comparisons to similar products. The storage modulus of the nylon–wood composite was found to be more temperature stable than pure nylon 66. The T_g range of the nylon–wood composite was found to be between 23 and 56°C, based on the decrease in storage modulus. A master curve was constructed based on the creep curves at various temperatures from 30 to 80°C. The results show that the relationship between shift factors and temperature follows Arrhenius behavior. Nylon–wood composites have good temperature‐dependent properties. Wood fillers reduced the physical aging effects on nylon in the wood composites. The comparison of the nylon–wood composite with other similar products shows that nylon–wood composites are a promising low cost material for industrial applications. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Investigation into thermoformability of hot compacted polypropylene sheet

Abstract

This paper describes an investigation into the thermoformability of a new class of oriented polymeric material recently developed, namely hot compacted polypropylene sheet. Exploitation of any new material requires an intimate understanding of a whole range of factors, amongst which thermoformability is pre-eminent. This is particularly true for oriented polymeric materials, for while the preferred molecular alignment gives enhanced properties such as stiffness, strength, and resistance to impact, the downside is that the stretched molecular chains tend to limit further flow under stress, making thermoforming difficult. The aim of the present study was to establish the critical parameters for successful thermoforming of hot compacted polypropylene sheet.

Elevated temperature tensile tests were used to investigate the stress–strain behaviour of the compacted materials. The crucial parameters were found to be the post-yield modulus, which gives a measure of the resistance of the material to large scale deformation, and the strain to failure, which gives the upper limit on deformation. The post-yield modulus was found to be significantly affected by the test temperature and the high strain hardening behaviour of the material confirmed that significant force is required to thermoform the compacted polypropylene sheets. A hemispherical mould, with built-in gripping plate, was used to carry out a study of the thermoforming behaviour of the compacted sheets, and the results were found broadly to confirm the conclusions of the tensile tests. A linear relationship was found between the tensile force and the postforming force, reinforcing the synergy between the two tests. In addition the forming tests showed that the best temperatures to use were either side of the melting point of the melted and recrystallised phase, depending on the amount of postforming deformation required. Different gripping arrangements were investigated both in which the sheet was fully gripped and in which the sheet was allowed to flow into the mould during forming. The different schemes were found to control whether a successful component could be produced under different conditions and at different ultimate strains. Finally, the tests with the hemispherical mould showed that thermoforming this shape requires significant interlaminar shear deformation, and above 15% strain this resulted in destruction of the interlayer bond. For strains greater than this, successful thermoforming could only be achieved by allowing the material to flow into the mould.     

Properties of densified amorphous polystyrene

Atactic polystyrene was subjected to an elevated pressure–temperature cycle with the resulting densification, mechanical properties, and thermal scanning behavior observed. Most densifications were carried out with the PST as a viscous liquid. In this manner, ambient residual compactions greater than 2% were produced. Pressures up to 90,000 psi and temperatures to 320°C were employed. The technique used for vitrification from the high pressure–temperature region was found to drastically affect the mechanical behavior. If the polystyrene was vitrified from the treatment region by lowering the temperature, the material exhibited enhanced yield strength, by up to 40%. If the polystyrene was quenched by raising the pressure, the samples exhibited much lower mechanical strength. While the mechanical behavior of temperature-vitrified samples is enhanced compared to the pressure-vitrified materials, their densities are comparable. The compaction achieved is primarily determined by the pressure applied as the polymer vitrifies. Thermal scanning behavior of the pressure-vitrified materials show endothermic and exothermic responses below T_g, while the temperature-vitrified materials do not. Annealing the compacted polystyrene at room temperature caused little change in density. However, at temperatures above 60°C, the density relaxed rapidly. Samples which had been temperature vitrified and annealed such that the compaction completely relaxed, still maintained the enhanced mechanical properties of the densified materials.     

Synthesis of phenolphthalein/bisphenol A-based poly(arylene ether nitrile) copolymers: Preparation and properties of films

Poly(arylene ether nitrile) (PEN) is a class of high-performance engineering plastics of poly(arylene ether) with cyano groups as side groups, which can get improved thermal, mechanical, and electrical properties through simple molecular structure design. In this work, a series of PEN (BPA/PP based PEN) copolymers were synthesized with varying amounts of phenolphthalein and bisphenol A. The influence of the copolymer molecular structure variations on the thermal, mechanical, and dielectric properties of PEN copolymer films was investigated. The results demonstrated that the BPA/PP based PEN copolymer films have great mechanical properties and low dielectric constant, as well as enhanced thermal properties. The highest 5% weight loss temperature of 494.9°C was obtained by PEN-B7P3, while the highest glass transition temperature of 238.6°C was obtained by PEN-B3P7. Porous BPA/PP based PEN films prepared by non-solvent induced phase separation (NIPS) exhibited satisfactory mechanical properties and the highest tensile strength of 9.4 MPa was achieved. Moreover, the introduction of the phenolphthalein structure into the PEN molecular chain can improve the heat resistance of the PEN copolymers without deteriorating the dielectric properties, which gives the copolymers great potential as candidates for applications in flexible electronics and wireless communication.     

Mechanical,thermal, electrical,and interfacial properties of high‐performance bisphthalonitrile/polyarylene ether nitrile/glass fiber composite laminates

Bisphthalonitrile (BAPh)/polyarylene ether nitrile end‐capped with hydroxyl groups (PEN‐OH) composite laminates reinforced with glass fiber (GF) have been fabricated in this article. The curing behaviors of BAPh/PEN‐OH prepolymers have been characterized by differential scanning calorimetry and dynamic rheological analysis. The results indicate that with the introduction of PEN‐OH the curing temperature of BAPh has decreased to 229.6–234.8°C and BAPh/PEN‐OH prepolymers exhibit large processing windows with relatively low melt viscosity. The BAPh/PEN‐OH/GF composite laminates exhibit tensile strength (272.4–456.5 MPa) and modulus (4.9–10.0 GPa), flexural strength (507.1–560.9 MPa), and flexural modulus (24.0–30.4 GPa) with high thermal (stable up to 538.3°C) and thermal stabilities (stable up to 475.5°C). The dielectric properties of BAPh/PEN‐OH/GF composite laminates have also been investigated, which had little dependence on the frequency. Meanwhile, scanning electron microscopy results show that the BAPh/PEN‐OH/GF composite laminates display excellent interfacial adhesions between the matrix and GFs. Herein, the BAPh/PEN‐OH matrix can be a good matrix for high‐performance polymeric materials and the advanced BAPh/PEN‐OH/GF composite laminates can be used under high temperature environment. POLYM. COMPOS., 34:2160–2168, 2013. © 2013 Society of Plastics Engineers     

Mechanical Properties of Benzoylated Oil Palm Empty Fruit Bunch Short Fiber Reinforced Poly(vinyl chloride) Composites

The influence of untreated and benzoylated oil palm empty fruit bunch (OPEFB) short fiber loading on the mechanical properties of the poly(vinyl chloride) (PVC) composite was studied. Benzoylated OPEFB was produced by mixing OPEFB with NaOH solution and agitating vigorously with benzoyl chloride. The PVC resin, various additives, and OPEFB were first dry blended using a laboratory mixer before being milled into sheets on a two-roll mill at 165°C and then hot pressed into composite samples at 180°C. The tensile and impact strength of untreated and benzoylated OPEFB composites decreased whereas the tensile modulus increased with increasing fiber loading from 0 to 40 phr. However, the benzoylated OPEFB was able to improve the tensile properties and impact strength of composites when compared to the untreated fiber. The enhancement of mechanical properties showed that the treatment improved the OPEFB fiber-PVC matrix interfacial adhesion. The improvement of adhesion was clarified by SEM micrographs, the increase of water resistance, and the reduction of glass transition temperature of the composites.     

Shrinkage behavior after the heat setting of biaxially stretched poly(ethylene 2,6‐naphthalate) films and bottles

Amorphous preforms of poly(ethylene 2,6‐naphthalate) (PEN) were biaxially drawn into bottles up to the desired volume under industrial conditions. These bottles were used to characterize the shrinkage behavior of the drawn bottles with or without heat treatment and to study structural variations during heat setting. During drawing, a rigid phase structure was induced, and the amount of the induced rigid phase structure was linearly related to the square root of the extra first strain invariant under equilibrium conditions. During the production of these bottles, this equilibrium was not attained because of high stretching conditions and rapid cooling after stretching. The structure after orientation contained a rigid amorphous phase and an oriented amorphous phase. The shrinkage behavior was a function of the temperature and time of heat setting. Long heat‐setting times, around 30 min, were used to characterize the possible structural variations of the oriented PEN after heat setting at equilibrium. Under the equilibrium conditions of heat setting, the start temperature of the shrinkage was directly related to the heat‐setting temperature and moved from 60°C without heat treatment up to a temperature of 255°C by a heat‐setting temperature of 255°C; this contrasted with poly(ethylene terephthalate) (PET), for which the start temperature of shrinkage was always around 80°C. For heat‐setting temperatures higher than 220°C, the structural variations changed rapidly as a function of the heat‐setting time, and the corresponding shrinkage of the heat‐set samples sank below 1% in a timescale of 30–60 s for a film thickness of 500 μm. The heat treatment of the oriented films taken out of the bottle walls with fixed ends stabilized the induced structures, and the shrinkage of these heat‐set films was zero for temperatures up to the heat‐setting temperature, between 220 and 265°C, if the heat‐setting time was sufficient. According to the results obtained, a heat‐setting time of 30 s, for a film thickness of 500 μm, was sufficient at a heat‐setting temperature of 255°C to stabilize the produced biaxially oriented PEN bottles and to take them out the mold without further shrinkage. During the drawing of PEN, two different types of rigid amorphous phases seemed to be induced, one with a mean shrinkage temperature of 151°C and another rigid amorphous phase, more temperature‐stable than the first one, that shrank in the temperature range of 200–310°C. During heat setting at high temperatures, a continuous transformation of the less stable phase into the very stable phase took place. The heat‐set method after blow molding is industrially possible with PEN, without the complicated process of subsequent cooling before the molds are opened, in contrast to PET. This constitutes a big advantage for the blow molding of PEN bottles and the production of oriented PEN films. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1462–1473, 2003     

The incorporation of carbon nanofibres to enhance the interlayer adhesion of hot compacted single-polymer polypropylene composites

The current work is a major extension of two very different studies carried out previously to investigate factors that affect the peel strength of single-polymer composites produced by the Leeds hot compaction process. First, it was found that the peel strength was significantly increased by introducing interleaved films, of the same polymer, between the layers of woven oriented tapes that make up the composite. Secondly, it was shown that incorporation of carbon nanofibres (CNF) into the oriented tapes prior to hot compaction could also increase peel strength.In the present study we have investigated the amalgamation of these two approaches, in particular to see if there are synergistic advantages in the combination. Samples were produced with and without interleaved films, and with and without carbon nanofibres, located either in the oriented polypropylene tapes, in the interleaved film or in both. Maximum peel strength was achieved with the combination of the interleaved film and the incorporated nanofibres, but importantly this could be achieved with the CNF located only in the film. This has significant processing and performance advantages as the incorporation of CNF into the oriented tapes tends to limit the drawability of the polypropylene due to internal voiding around the particles.Scanning electron micrographs of the hot compacted composites show a strong correlation between the observed damage on the peel surfaces and the measured peel loads. It is shown that the peel load is dependent on the fraction of melted matrix at the interface and hence the interleaved films give additional matrix material at this point. It is also shown that the incorporation of CNF promotes fibrillation, and so increases the amount of energy absorbed during peeling.     

Polyarylene ether nitrile/divinyl siloxane-bisbenzocyclobutene composite films: Curing reaction and thermal/mechanical/dielectric properties

Polymer dielectrics, are commonly used as insulating materials for electronic products. Light weight, good mechanical properties and high thermal conductivity are important properties. However, electrical and thermal parameters are interrelated, and it is challenging to have a dielectric polymer that is also resistant to high temperatures and high thermal conductivity. Hence, high-performance composite films were prepared by the method of post-solid phase chemical reaction using polyarylene ether nitrile (PEN) and divinyl siloxane-bisbenzocyclobutene (BCB) as raw materials. First, parameters of the curing reaction were determined by rheological and activation energy calculations. Then, through adjusting the content of BCB resin and treatment temperature, the performance of PEN/BCB composites could be tuned. Thermal properties have been studied by differential scanning calorimetry, dynamic mechanical analysis, thermal gravimetric analysis, and hot-disk method. Here, the PEN/BCB composite electric insulating materials with outstanding thermal performance (T_g: 208–400°C, T_5%: 469–544°C, thermal conductivity: 1.270–2.215 W/m K). Besides, its mechanical and dielectric properties were investigated in detail. It is noteworthy that the tensile strength of composite film can exceed a maximum of 130 MPa, which is 23.19% higher compared to the untreated one. Also, PEN/BCB composites own low dielectric constant (2.27–4.08 at 1 KHz), and the relationship between frequency or a wide temperature range and dielectric constant/loss is stable. Thus, it has a greater potential for applications in electronics in high-temperature environments.     

Tensile and dynamic mechanical properties of improved ultrathin polymeric films

Tensile and dynamic mechanical properties of improved ultrathin polymeric films for magnetic tapes are presented. These films include poly(ethylene terephthalate) or PET, poly(ethylene naphthalate) or PEN, and aromatic polyamide (ARAMID). PET film is currently the standard substrate used for magnetic tapes; thinner tensilized‐type PET, PEN, and ARAMID were recently used as alternate substrates with improved material properties. The thickness of the films ranges from 6.2 to 4.8 μm. Young's modulus of elasticity, F5 value, strain‐at‐yield, breaking strength, and strain‐at‐break were obtained at low strain rates by using a tensile machine. Storage (or elastic) modulus, E′, and the loss tangent, tan δ, which is a measurement of viscous energy dissipation, are measured by using a dynamic mechanical analyzer at temperature ranges of ?50 to 150°C (for PET), and ?50 to 210°C (for PEN and ARAMID), and at a frequency range of 0.016 to 29 Hz. Frequency–temperature superposition was used to predict the dynamic mechanical behavior of the films over a 28 decade frequency range. Results show that ARAMID and tensilized films tend to have higher strength and moduli than standard PET and PEN. The rates of decrease of storage modulus as a function of temperature are lower for PET films than those for PEN and ARAMID films. Storage modulus for PEN films are higher than that for PET films at high frequencies, but this relationship reverses at low frequencies. ARAMID has the highest modulus and strength among the films in this study. The relationship between polymeric structure and mechanical properties are also discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2225–2244, 2002     

Mechanical,hygroscopic, and thermal properties of ultrathin polymeric substrates for magnetic tapes

Mechanical, hygroscopic, and thermal properties of improved ultrathin polymeric films for magnetic tapes are presented. These films include poly(ethylene terephthalate) (PET), poly(ethylene naphthalate) (PEN), and aromatic polyamide (ARAMID). PET films are currently the most commonly used polymeric substrate material for magnetic tapes, followed by PEN and ARAMID. The thickness of the films ranges from 6.2 to 4.8 μm. Tensile tests were run to obtain the Young's modulus, F5 value, strain at yield, breaking strength, and strain at break. The storage modulus, E′, and the loss tangent, tan δ, were measured using a dynamic mechanical analyzer (DMA) at temperature ranges of ?50 to 150°C (for PET) and ?50 to 210°C (for PEN and ARAMID) and at a frequency range of 0.016–28 Hz. Frequency–temperature superposition was used to predict the dynamic mechanical behavior of the films over a 28‐decade frequency range. Short‐term longitudinal creep behavior of the films during 10, 30, 60, and 300 s, 7 MPa, were measured at 25 and 55°C. Long‐term longitudinal creep measurements were performed at 25, 40, and 55°C for 100 h. The Poisson's ratio and 50‐h long‐term lateral creep were measured at 25°C/15% RH, 25°C/50% RH, 25°C/80% RH, and 40°C/50% RH. The in‐plane coefficient of hygroscopic expansion (CHE) at 25°C/20–80% RH and the coefficient of thermal expansion (CTE) at 30–70°C were measured for all the samples. The properties for all films are summarized. The relationship between the polymeric structure and the mechanical and physical properties are discussed, based on the molecular structure, crystallinity, and molecular orientation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3052–3080, 2003