Toughening of poly(l‐lactide) modified by a small amount of acrylonitrile−butadiene−styrene core‐shell copolymer

A small amount of acrylonitrile‐butadiene‐styrene (ABS) core shell copolymer particles are used to improve the toughness of poly(l ‐lactide) (PLLA) matrix. The incorporation of ABS copolymer dramatically increased the elongation yield at break of PLLA. For PLLA blend with 6.0 wt % ABS copolymer particles, the elongation yield at break increased by 28 times and the notched impact strength improved by 100% comparing with those of neat PLLA. Fourier transformed infrared (FTIR) and dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM) measurement results indicated that the special polarity interaction between ester group of PLLA matrix and nitrile group of PSAN shell phase enhanced the interfacial adhesion between PB rubber phase and PLLA matrix and promoted the fine dispersion of ABS particles in PLLA matrix. Meanwhile, ABS core shell particles also showed a certain extent of effects on the crystallinity behavior of PLLA. A small amount of ABS particles became the nucleating sites, and then the degree of crystallinity of PLLA/ABS blends increased. However, the notched impact of PLLA blends decreased because of the aggregation of more ABS particles. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42554.     

Mechanical and thermal properties of poly(butylene succinate)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) biodegradable blends

Biodegradable polymer blends of poly(butylene succinate) (PBS) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) were prepared with different compositions. The mechanical properties of the blends were studied through tensile testing and dynamic mechanical thermal analysis. The dependence of the elastic modulus and strength data on the blend composition was modeled on the basis of the equivalent box model. The fitting parameters indicated complete immiscibility between PBS and PHBV and a moderate adhesion level between them. The immiscibility of the parent phases was also evidenced by scanning electron observation of the prepared blends. The thermal properties of the blends were studied through differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The DSC results showed an enhancement of the crystallization behavior of PBS after it was blended with PHBV, whereas the thermal stability of PBS was reduced in the blends, as shown by the TGA thermograms. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42815.     

Miscible blends of biobased poly(lactide) with poly(methyl methacrylate): Effects of chopped glass fiber incorporation

Poly(lactide) (PLA) and poly(methyl methacrylate) (PMMA) are melt compounded with chopped glass fiber using laboratory scale twin‐screw extrusion. Physical properties are examined using differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), tensile testing, impact testing, X‐ray computed tomography (CT) scanning, and field emission scanning electron microscopy (FE‐SEM). Molecular weight is determined using gel permeation chromatography (GPC). Miscibility of the blends is implied by the presence of a single glass transition temperature and homogeneous morphology. PLA/PMMA blends tend to show positive deviations from a simple linear mixing rule in their mechanical properties (e.g., tensile toughness, modulus, and stress at break). The addition of 40 wt % glass fiber to the system dramatically increases physical properties. Across all blend compositions, the tensile modulus increases from roughly 3 GPa to roughly 10 GPa. Estimated heat distortion temperatures (HDTs) are also greatly enhanced; the pure PLA sample HDT increases from 75 °C to 135 °C. Fiber filled polymer blends represent a sustainable class of earth abundant materials which should prove useful across a range of applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44868.     

Investigation of structure and mechanical properties of toughened poly(l‐lactide)/thermoplastic poly(ester urethane) blends

In this study, poly(l ‐lactide) (PLA) is melt‐blended with thermoplastic polyurethane (TPU) to modify the brittleness of PLA. An aliphatic ester‐based TPU was selected in order to have an ester sensitivity for degradation and an inherent biocompatibility. Using this compatible TPU, there was no need to apply problematic compatibilizers, so the main positive properties of PLA such as biocompatibility and degradability were not challenged. The detected microstructure of PLA/TPU blends showed that when the TPU content was lower than 25 wt %, the structure appeared as sea‐islands, but when the TPU content was increased, the morphology was converted to a cocontinuous microstructure. A higher interfacial surface area in the blend with 25 wt % TPU (PLA25) resulted in a higher toughness and abrasion resistance. The various analyses confirmed interactions and successful coupling of two phases and confirmed that melt‐blending of PLA with the aliphatic ester‐based TPU is a convenient, cost‐effective, and efficient method to conquer the brittleness of PLA. The prepared blends are general‐purpose plastics, but PLA25 showed an optimum mechanical strength, toughness, and biocompatibility suitable for a wide range of applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43104.     

Crystallization and melting behavior of partially miscible six‐armed poly(l‐lactic acid)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) blends

The crystallization kinetics and spherulitic morphology of six‐armed poly(L‐lactic acid) (6a‐PLLA)/poly(3‐hydroxybutyrate‐co?3‐hydroxyvalerate) (PHBV) crystalline/crystalline partially miscible blends were investigated with differential scanning calorimetry and polarized optical microscopy in this study. Avrami analysis was used to describe the isothermal crystallization process of the neat polymers and their blends. The results suggest that blending had a complex influence on the crystallization rate of the two components during the isothermal crystallization process. Also, the crystallization mechanism of these blends was different from that of the neat polymers. The melting behavior of these blends was also studied after crystallization at various crystallization temperatures. The crystallization of PHBV at 125°C was difficult, so no melting peaks were found. However, it was interesting to find a weak melting peak, which arose from the PHBV component for the 20/80 6a‐PLLA/PHBV blend after crystallization at 125°C, and it is discussed in detail. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42548.     

Compatibility improvement of poly(lactic acid)/thermoplastic polyurethane blends with 3‐aminopropyl triethoxysilane

Poly(lactic acid) (PLA)/thermoplastic polyurethane (TPU) blends were prepared via a melt‐blending process with or without the addition of a 3‐aminopropyl triethoxysilane (APTES) compatibilizer at different dosages. The addition of the compatibilizer showed improved compatibility between TPU and PLA; this led to an enhanced dispersion of TPU within the PLA matrix. With the addition of 1‐phr APTES, the crystallization behavior did not vary much, but this exacerbated the formation of a second melting temperature for PLA at higher temperature. However, the addition of 5‐phr APTES into the PLA/TPU blends depressed the crystallization temperature and resulted in a melting temperature depression phenomena with the disappearance of the second melting peak because of the lubricated effect of low‐molecular‐weight species of APTES. The addition of a low dosage of APTES improved the impact strength further from 29.2 ± 1.4 to 40.7 ± 2.7 J/m but with a limited improvement in the tensile properties; this indicated that a higher dispersion of the dispersed phase did not always improve all of the mechanical properties because of the low‐molecular‐weight nature of the compatibilizer used. The physical properties of the added modifier needed to be considered as well. A low dosage of APTES (1 phr) also increased the viscosity because of the improved interaction between TPU and PLA at all of the investigated shear rate regions, but a higher dosage of compatibilizer induced another plasticizing effect to reduce the viscosity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42322.     

Bio‐composites for structural applications: Poly‐l‐lactide reinforced with long sisal fiber bundles

Fully bio‐based and biodegradable composites were compression molded from unidirectionally aligned sisal fiber bundles and a polylactide polymer matrix (PLLA). Caustic soda treatment was employed to modify the strength of sisal fibers and to improve fiber to matrix adhesion. Mechanical properties of PLLA/sisal fiber composites improved with caustic soda treatment: the mean flexural strength and modulus increased from 279 MPa and 19.4 GPa respectively to 286 MPa and 22 GPa at a fiber volume fraction of V_f = 0.6. The glass transition temperature decreased with increasing fiber content in composites reinforced with untreated sisal fibers due to interfacial friction. The damping at the caustic soda‐treated fibers‐PLLA interface was reduced due to the presence of transcrystalline morphology at the fiber to matrix interface. It was demonstrated that high strength, high modulus sisal‐PLLA composites can be produced with effective stress transfer at well‐bonded fiber to matrix interfaces. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40999.     

Reactive modification and compatibilization of poly(lactide) and poly(butylene adipate‐co‐terephthalate) blends with epoxy functionalized‐poly(lactide) for blown film applications

Biodegradable blown films comprising of poly(lactide) (PLA) and poly(butylene adipate‐co‐terephthalate) (PBAT) were produced using epoxy functionalized‐poly(lactide) (EF‐PLA) reactive modifiers for rheological enhancement and compatibilization. The epoxy groups on the EF‐PLA modifiers react with PBAT forming an in situ copolymer that localizes at the blend interphase resulting in compatibilization of the polymer blend components. The EF‐PLA modified polymer blends have improved melt strength and the resultant films showed better processability as seen by increased bubbled stability. This allowed for blown films with higher PLA content (70%) compared to the unmodified control films (40%). The static charge build‐up typically experienced with PLA film blowing was decreased with the inclusion of EF‐PLA yielding films with better slip and softness. The compatibilization effect of the EF‐PLA modifiers resulted in significant improvement in mechanical properties. For example, dart test performance was up to four times higher than the control, especially at higher PLA concentrations. Therefore, the rheological enhancement and compatibilization effects of the EF‐PLA reactive modifiers make them ideally suited to create high PLA content films. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43310.     

Compatibilization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)–poly(lactic acid) blends with diisocyanates

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was blended with poly(lactic acid) (PLA) with various reactive processing agents to decrease its brittleness and enhance its processability. Three diisocyanates, namely, hexamethylene diisocyanate, poly(hexamethylene diisocyanate), and 1,4‐phenylene diisocyanate, were used as compatibilizing agents. The morphology, thermomechanical properties, and rheological behavior were investigated with scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, tensile testing, dynamomechanical thermal analysis in torsion mode (dynamic mechanical analysis), and oscillatory rheometry with a parallel‐plate setup. The presence of the diisocyanates resulted in an enhanced polymer blend compatibility; this led to an improvement in the overall mechanical performance but did not affect the thermal stability of the system. A slight reduction in the PHBV crystallinity was observed with the incorporation of the diisocyanates. The addition of diisocyanates to the PHBV–PLA blend resulted in a notable increase in the final complex viscosity at low frequencies when compared with the same system without compatibilizers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44806.     

Compression molding and melt‐spinning of the blends of poly(lactic acid) and poly(butylene succinate‐co‐adipate)

Poly(lactic acid) (PLA) is a biobased polymer made from biomass having high mechanical properties for engineering materials applications. However, PLA has certain limited properties such as its brittleness and low heat distortion temperature. Thus, the aim of this study is to improve toughness of PLA by blending with poly(butylene succinate‐co‐adipate) (PBSA), the biodegradable polymer having high toughness. Polymer blends of PLA and PBSA were prepared using a twin screw extruder. The melt rheology and the thermal property of the blends were examined. Further the blends were fabricated into compression molded parts and melt‐spun fiber and were subjected to tensile and impact tests. When the PBSA content was low, PBSA phase was finely dispersed in the PLA matrix. On the other hand, when the PBSA content was high, this minor phase dispersed as a large droplet. Mechanical properties of the compression molded parts were affected by the dispersion state of PBSA minor component in PLA matrix. Impact strength of the compression molded parts was also improved by the addition of soft PBSA. The improvement was pronounced when the PBSA phase was finely dispersed in PLA matrix. However, the mechanical property of the blend fibers was affected by the postdrawing condition as well as the PBSA content. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41856.     

Degradation of graft polymer and blend based on cellulose and poly(L‐lactide)

Degradable polymers were prepared by blending and graft polymerization of cellulose and poly(L‐lactide) (PLLA). The cellulose/poly(L‐lactide) blends and cellulose‐graft‐poly(L‐lactide) polymers were characterized by FTIR, NMR, DSC, and TGA. Wide‐angle X‐ray powder diffraction (WAXD) and degradation tests [by alkaline, phosphate‐buffered saline solution (PBS), and enzyme solution] showed changes in the crystalline structure as a result of degradation. The results indicated that blending and graft polymerization could affect crystallization of the polymers and promote the degradability. The polymers with low degree of crystallinity showed higher degradability. In contrast, enzyme, alkaline, and PBS degradated material decreased rate of polymers degradation. In addition, high levels of PLLA resulted in a decrease in degradation. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2257–2264, 2013     

The effect of poly(ethylene glycol) as plasticizer in blends of poly(lactic acid) and poly(butylene succinate)

The effect of polyethylene glycol (PEG) on the mechanical and thermal properties of poly(lactic acid) (PLA)/poly(butylene succinate) (PBS) blends was examined. Overall, it was found that PEG acted as an effective plasticizer for the PLA phase in these microphase‐separated blends, increasing the elongation at break in all blends and decreasing the T_g of the PLA phase. Significant effects on other properties were also observed. The tensile strength and Young's modulus both decreased with increasing PEG content in the blends. In contrast, the elongation at break increased with the addition of PEG, suggesting that PEG acted as a plasticizer in the polymer blends. Scanning electron microscope images showed that the fracture mode of PLA changed from brittle to ductile with the addition of PEG in the polymer blends. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43044.     

Crystallization behavior of poly(lactide)/poly(β‐hydroxybutyrate)/talc composites

The morphology and miscibility of commercial poly(lactide) (PLA)/poly(β‐hydroxybutyrate) (PHB, from 5 to 20 wt %) blends prepared by melt extrusion method, were investigated using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) observations. The results show that for all the studied blend contents, PLA/PHB blends are immiscible. The effects of PHB and talc on the nonisothermal cold crystallization kinetics of PLA were examined using a differential scanning calorimetry (DSC) at different heating rates. PHB acted as a nucleating agent on PLA and the addition of talc to the blend yielded further improvement, since significant increase in the enthalpy peak was observed for samples containing 10 wt % PHB and talc (from 0.5 to 5 phr). The crystallization kinetics were then examined using the Avrami–Jeziorny and Liu–Mo approach. The simultaneous presence of PHB and talc induced a decrease of the crystallization half time. The evolution of activation energies determined with Kissinger's equation suggests that blending with PHB and incorporating talc promote nonisothermal cold crystallization of PLA. The synergistic nucleating effect of PHB and talc was also observed on isothermal crystallization of PLA from the melt. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Biocomposites based on lignin and plasticized poly(L‐lactic acid)

In this research work, biocomposites based on a ternary system containing softwood Kraft lignin (Indulin AT), poly‐L ‐lactic acid (PLLA) and polyethylene glycol (PEG) have been developed. Two binary systems based on PLLA/PEG and PLLA/lignin have also been studied to understand the role of plasticizer (i.e., PEG) and filler (i.e., lignin) on the overall physicomechanical behavior of PLLA. All samples have been prepared by melt‐blending. A novel approach has also been introduced to improve the compatibility between PLLA and PEG by using a transesterification catalyst under reactive‐mixing conditions. In PEG plasticized PLLA flexibility increases with increasing content of PEG and no significant effect of the molecular weight of PEG on the flexibility of PLLA has been observed. Differential scanning calorimetry and size‐exclusion chromatography along with FTIR analysis show the formation of PLLA‐b‐PEG copolymer for high temperature processed PLLA/PEG systems. On the other hand, binary systems containing lignin show higher stiffness than PLLA/PEG system and good adhesion between the particles and the matrix has been observed by scanning electron microscopy. However, a concomitant good balance in stiffness introduced by the lignin particles and flexibility introduced by PEG has been observed in the ternary systems. This study also showed that high temperature reactive melt‐blending of PLLA/PEG leads to the formation of a segmented PLLA‐b‐PEG block copolymer. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Enhancing antifouling performance of poly(l‐lactide) membranes by TiO2 nanoparticles

Poly(l ‐lactide) (PLLA)/TiO₂ composite membranes were fabricated by immersion precipitation method. The resulting membranes were characterized using various methods including XRD, ATR‐FTIR, TGA, DSC, SEM, goniometer, and molecular weight cut‐off. The antifouling performance of the membrane was investigated through the filtration experiments of the oil/water emulsion. XRD, SEM, and ATR‐FTIR results indicated that TiO₂ was successfully introduced into the membrane, while DSC and TGA indicated the enhancement of thermal stability of membrane. The improvement of membrane hydrophilicity was confirmed by goniometer. In addition, the pore size and porosity on the membrane surface varied obviously with increasing the TiO₂ loading. It was concluded that PLLA/TiO₂ composite membranes had better antifouling and recycling performance compared with the pure PLLA membrane. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43542.     

Biobased blends of poly(propylene carbonate) and poly(hydroxybutyrate‐co‐hydroxyvalerate): Fabrication and characterization

Poly(propylene carbonate) (PPC), a CO₂‐based bioplastic and poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) were melt blended followed by injection molding. Fourier transform infrared spectroscopy detected an interaction between the macromolecules from the reduction in the OH peak and a shift in the C?O peak. The onset degradation temperature of the polymer blends was improved by 5% and 19% in comparison to PHBV and PPC, respectively. Blending PPC with PHBV reduced the melting and crystallization temperatures and crystallinity of the latter as observed through differential scanning calorimetry. The amorphous nature of PPC affected the thermal properties of PHBV by hindering the spherulitic growth and diluting the crystalline region. Scanning electron micrographs presented a uniform dispersion and morphology of the blends, which lead to balanced mechanical properties. Incorporating PHBV, a stiff semi‐crystalline polymer improved the dimensional stability of PPC by restricting the motion of its polymer chains. © 2016 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44420.     

Mechanical properties of poly(ε‐caprolactone) and poly(lactic acid) blends

The aim of this work was to better understand the performance of binary blends of biodegradable aliphatic polyesters to overcome some limitations of the pure polymers (e.g., brittleness, low stiffness, and low toughness). Binary blends of poly(ε‐caprolactone) (PCL) and poly(lactic acid) (PLA) were prepared by melt blending (in a twin‐screw extruder) followed by injection molding. The compositions ranged from pure biodegradable polymers to 25 wt % increments. Morphological characterization was performed with scanning electron microscopy and differential scanning calorimetry. The initial modulus, stress and strain at yield, strain at break, and impact toughness of the biodegradable polymer blends were investigated. The properties were described by models assuming different interfacial behaviors (e.g., good adhesion and no adhesion between the dissimilar materials). The results indicated that PCL behaved as a polymeric plasticizer to PLA and improved the flexibility and ductility of the blends, giving the blends higher impact toughness. The strain at break was effectively improved by the addition of PCL to PLA, and this was followed by a decrease in the stress at break. The two biodegradable polymers were proved to be immiscible but nevertheless showed some degree of adhesion between the two phases. This was also quantified by the mechanical property prediction models, which, in conjunction with material property characterization, allowed unambiguous detection of the interfacial behavior of the polymer blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of the melt‐mixing condition on the physical property of poly(l‐lactic acid)/poly(d‐lactic acid) blends

The effect of the mixing condition in a mill‐type mixer on the thermal property and the crystal formation of the poly(l ‐lactide)/poly(d ‐lactide) blends is investigated. The blends melt‐mixed at 200 and 210 °C under application of a high shear flow tend to show a single melting peak of the stereocomplex crystal (SC) in the differential scanning calorimetry first and second heating processes without indicating the trace of the melting of homo‐chiral crystal. The mixing at an elevated temperature causes a serious thermal degradation. Further kneading of the blends at an elevated temperature higher than T_m of SC causes the transesterification between the same enatiomeric chains forming block copolymers of l ‐ and d ‐chains. This block copolymer acts as a nucleating agent of SC and the compatibilizing agent between poly(l ‐lactide) and poly(d ‐lactide) and promotes the formation of SC. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45489.     

Effects of the shapes and addition amounts of crosslinking reagents on the properties of poly-3-hydroxybutyrate/poly(caprolactone) blends

The effects of the shapes and addition amount of crosslinking reagents on the expression mechanisms of polymer properties of poly(3-hydroxybutyrate) (PHB) and poly(caprolactone) (PCL) blends are investigated. A static tensile test is carried out on 60%PHB/40%PCL blends by adding liquid and solid crosslinking reagents, showing that the Young's modulus of the blends decrease with increasing effective peroxide value of the crosslinking reagent. In addition, the elasticity of the blends increases only when the liquid crosslinker is added, even though T₁H analysis and scanning electron microscopy observation reveal that both crosslinking reagents improve the miscibility of the blend. Furthermore, the ¹H and ¹³C PST-MAS NMR spectra related to the molecular motions of polymer main chains in the blends increase with increasing effective peroxide value of the crosslinking reagents. However, the local molecular motions of substituents in the blends matched with the T₁C values reveal an opposite trend between the rigid PHB and flexible PCL with the addition of the solid crosslinker. The solid-state NMR spectral and relaxation time analyses suggest the possibility of the polymer chain scission as a side reaction, as well as the occurrence of intra-domain crosslinking, both of which reduce the toughness of the blends containing the solid crosslinker.     

Development and material properties of poly(lactic acid)/poly(3‐hydroxybutyrate‐co−3‐hydroxyvalerate)‐based nanocrystalline cellulose nanocomposites

This study is focused on the development and analysis of the thermal and structural behavior of nanocrystalline cellulose (NCC)‐based bionanocomposites (BCs). Nanocrystalline cellulose was prepared by controlled acid hydrolysis of oil palm empty fruit bunch fibers. The resulting NCC was surface modified using TEMPO‐mediated oxidation and solvent exchange methods for surface functionalization and also to improve dispersion of fillers. Solvent exchange NCC reinforced polymer blend containing poly(lactic acid)/poly‐(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) was prepared by using solution casting technique at various NCC loading percentages. The addition of NCC resulted in the improvement of structural, thermal, and mechanical properties of BCs as compared to that of the polymer blend. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44328.