Property reinforcement of silicone dielectric elastomers filled with self‐prepared calcium copper titanate particles

In this article, submicron and micron calcium copper titanate (CCTO) crystallites with different morphologies were successfully designed and prepared by directly thermal treatment method and molten salt method, respectively. Then, the silicone elastomer filled with self‐prepared CCTO particles had high dieletric constant, low dielectric loss, and actuated strain which was greatly improved at low electric field. The dieletric constant at 50 Hz obviously increased from 2.15 for pure silicone elastomer to 4.37 and 4.18 for the submicron and micron CCTO/poly (dimethyl siloxane) (PDMS) composites. The dielectric loss of the composites retained at a low value (less than 0.06). Meanwhile, the elastic modulus of CCTO/PDMS composites was increased slightly only with a good flexibility. Compared to pure silicone elastomer (2.25%), the submicron and micron CCTO/PDMS composites with 2 wt % content exhibited a greater strain of 7.69% and 9.83% at a low electric field of 5 V/μm. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42613.     

Calcium copper titanate/polyurethane composite films with high dielectric constant,low dielectric loss and super flexibility

Calcium copper titanate(CCTO)/polyurethane composite films with high dielectric constant, low dielectric loss and super flexibility were fabricated by incorporating CCTO ceramic powders into millable polyurethane elastomer (MPU) matrix using a rubber milling combined with hot compression molding method. The composite films show uniform microstructures and the dielectric constant is as high as 35.2 while the dielectric loss is only 0.041 when CCTO content reaches 40 vol% at 100 Hz and room temperature (RT). Moreover, it is important to note that this film has stable dielectric constant and dielectric loss in a relatively wide temperature range (from 0 °C to 70 °C), which is significantly import to the practice use of electronic devices based on CCTO composites. In addition, the flexibility of the film could be retained even when the CCTO content is up to 40 vol% and the elongation at break of this composite film is as high as 159.1%. Theoretical analysis indicates that the experimental data are in good conformity to the effective medium theory (EMT) model with a derived n = 0.21, suggesting more close association of the dielectric constant with the CCTO filler size and shape.     

Evaluation of cure characteristic,physico-mechanical,and dielectric properties of calcium copper titanate filled acrylonitrile-butadiene rubber composites: Effect of calcium copper titanate loading

Calcium copper titanate (CCTO) has been synthesized by high temperature solid-state reaction from calcium carbonate, copper (II) oxide, and titanium dioxide as the starting materials. The formation and morphology of CCTO were confirmed by X-ray diffraction, Fourier-transformed infrared spectrophotometry, scanning electron microscopy (SEM), and particle size analysis. In order to develop flexible dielectric materials, acrylonitrile-butadiene rubber (NBR)-based composites were prepared with CCTO content varied from 0 to 120 phr (parts per hundred rubber). The cure characteristics of composites were assessed. High-dielectric constant CCTO particles were blended into NBR to make composites with improved dielectric constant. Results showed that the NBR/CCTO composites had a high dielectric constant (10–20) with low dielectric loss (<0.4) and low conductivity (<10⁻³ μS/cm) at frequencies up to 10⁶ Hz. However, the higher CCTO loadings had agglomeration in the NBR matrix, and thus tensile strength and elongation at break sharply deteriorated due to poor rubber-filler interactions. The results showed lower storage modulus E′ and a reduction in T_g with the incorporation of CCTO in NBR matrix. Moreover, improved thermal stability of the NBR/CCTO composites was achieved. SEM was used to observe the dispersion of CCTO particles in NBR matrix.     

Adjustable amine–epoxy composition in a stratified thin film with a spin‐coating process: A useful tool for establishing relationships between the local glass‐transition temperature at the interface and the network structure

An easy method for preparing supported homogeneous epoxy–amine thin films on a silica surface consisting of two distinct layers was developed via spin coating from epoxy–amine solutions. Because of these two layers had the controlled properties of the upper layer, we showed that it was possible to precisely control the epoxy–amine stoichiometry in the sublayer through the initial epoxy–amine ratio, the spin‐cast process, and the overall film thickness. First, in the thin films, the primary amine–epoxy conversion was constant, whatever the thickness and initial epoxy–amine stoichiometry for a given curing schedule. As the primary amine conversion can be independently tuned in thin films, it thus provided a rather unique and easy method for better understanding the relationship between the network structure curing at the interface and the resulting properties, such as the glass‐transition temperature (T_g) and elastic modulus. Here, we also showed that we could access the local T_g; this implied a potential application of these experimental data in predictive composite material properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42078.     

Simultaneous improvement in strength,toughness, and thermal stability of epoxy/halloysite nanotubes composites by interfacial modification

This work investigated the effect of silane modification of halloysite nanotubes (HNTs) on the mechanical properties of epoxy/HNTs nanocomposites. Three kinds of silane coupling agents, including 3‐(2‐aminoethyl)‐aminopropyltrimethoxysilane (AEAPS), (3‐glycidyloxypropyl)‐trimethoxysilane (GPTMS), and octyltriethoxysilane (OTES), were employed. It was shown that the modified HNTs exhibited a better dispersion in the epoxy matrix compared with pristine one. Because of strong interfacial interaction between AEAPS modified HNTs and the epoxy matrix, the nanocomposites exhibited the highest glass transition temperature and modulus among all the samples. On the other hand, AEAPS and GPTMS modified HNTs/epoxy nanocomposites showed enhanced tensile strength and toughness. The toughing mechanisms were identified by the SEM micrographs of the fracture surfaces of the different kinds of samples. In this study, simultaneous enhancement of strength, toughness, and thermal stability of epoxy by the modified HNTs provides a novel approach to produce high‐performance thermosets. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43249.     

Flexible /PET/batio3/ layer–layer composite film with enhanced dielectric properties fabricated by highly loaded /batio3/ coating with acrylic resin as binder

Flexible layer–layer poly(ethylene phthalate) (PET)/BaTiO₃ composite films with enhanced dielectric permittivity were fabricated by spin coating method, consisting of PET substrate film layer and modified BaTiO₃/acrylic resin hybrid coating layer. The thickness of coating layer was less than 3 μm (about 2% of PET film thickness), and therefore, the PET/barium titanate (BT) composite films remained flexible even at high volume fraction of BaTiO₃ fillers. The volume contents of BaTiO₃ were varied from 0 to 80%, and the solid contents of BaTiO₃/acrylic resin were in the range of 51.8–72.9%. Scanning electron microscopy showed strong interaction of finely dispersed BaTiO₃ particles with acrylic resin. Morphological profile also displayed uniform coating layer of modified BaTiO₃/acrylic resin and its strong adhesion with PET film. The dielectric constant of the PET/BaTiO₃ composite films increased by about 26% at 60 vol % BaTiO₃ loading when compared with the pristine PET film, whereas the dielectric loss decreased slightly. In addition, PET‐grafted poly(hydroxylethyl methacrylate) brushes were used as substrate to introduce covalent bonding with the coating layer. Further enhancement of dielectric constant and reduction of dielectric loss were realized when compared with the composite films with bare PET substrate. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42508.     

Dielectric Characteristics of UV‐Curable CaCu3Ti4O12 Composite Thick Film Capacitors on Cu Foils

Dielectric composite thick films containing a high dielectric constant CaCu₃Ti₄O₁₂ (CCTO) filler in a UV‐cured polymer matrix were investigated as flexible planar capacitors on Cu foils. Dielectric performance depended on the volume fraction and size of CCTO particles dispersed in the cured polymer matrix. As a result, the thick films containing 33.3 vol.% CCTO with an average particle size of 0.47 μm exhibited a dielectric constant of ~80 and a dielectric loss of ~0.06 at 10 kHz. The effective medium theory model incorporating a morphology fitting parameter has been proven to be most close to the experimental values.     

Improved dielectric properties in A′‐site nickel‐doped CaCu3Ti4O12 ceramics

The improved dielectric properties and voltage‐current nonlinearity of nickel‐doped CaCu₃Ti₄O₁₂ (CCNTO) ceramics prepared by solid‐state reaction were investigated. The approach of A′‐site Ni doping resulted in improved dielectric properties in the CaCu₃Ti₄O₁₂ (CCTO) system, with a dielectric constant ε′≈1.51×10⁵ and dielectric loss tanδ≈0.051 found for the sample with a Ni doping of 20% (CCNTO20) at room temperature and 1 kHz. The X‐ray photoelectron spectroscopy (XPS) analysis of the CCTO and the specimen with a Ni doping of 25% (CCNTO25) verified the co‐existence of Cu⁺/Cu²⁺ and Ti³⁺/Ti⁴⁺. A steady increase in ε′(f) and a slight increase in α observed upon initial Ni doping were ascribed to a more Cu‐rich phase in the intergranular phase caused by the Ni substitution in the grains. The low‐frequency relaxation leading to a distinct enhancement in ε′(f) beginning with CCNTO25 was confirmed to be a Maxwell‐Wagner‐type relaxation strongly affected by the Ni‐related phase with the formation of a core‐shell structure. The decrease of the dielectric loss was associated with the promoted densification of CCNTO and the increase of Cu vacancies, due to Ni doping on the Cu sites. In addition, the Ni dopant had a certain effect on tuning the current‐voltage characteristics of the CCTO ceramics. The present A′‐site Ni doping experiments demonstrate the extrinsic effect underlying the giant dielectric constant and provides a promising approach for developing practical applications.     

Effect of acrylic copolymer dispersants bearing epoxy groups on rheological and dielectric properties of carbon black‐filled epoxy system

In this article, the use of copolymeric dispersants with an acrylic backbone and epoxy side groups for formulating carbon black (CB)‐epoxy composites are described. Six epoxy‐containing acrylic copolymer dispersants were prepared from hexyl methacrylate (HMA), poly(ethylene glycol) ethyl ether methacrylate (PEGMA), and glycidyl methacrylate via a group transfer polymerization technique. The epoxy‐containing acrylic copolymer of the highest concentration of PEGMA showed a desirable passivation effect on CB, and was found to lower the viscosity of the CB‐epoxy paste, leading to the well‐cured composite after heat treatment. The thick composite film prepared by employing the [CB/acrylic dispersant/epoxy] paste was built up on a Cu plate by a screen printing process followed by thermal curing. The dielectric properties of the 3.1 vol % CB‐filled epoxy film showed us high dielectric constant (Dk 4900) and rather low dissipation factor (Df 29%) at 1 MHz. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis of Poly(methyl‐co‐trifluoropropyl)silsesquioxanes and Their Thin Films for Low Dielectric Application

Poly(methyl‐co‐trifluoropropyl)silsesquioxanes (P(M‐co‐TFP)SSQs) were prepared using methyltrimethoxysilane (MTMS) and trifluoropropyltrimethoxysilane (TFPTMS). The molecular weight, microstructure of the copolymers and properties of their thin films have been changed by adjusting reaction parameters such as the molar ratio of water to silane, the molar ratio of catalyst to silane, reaction time, solvent content, and temperature. The refractive index of the copolymer thin film decreased from 1.404 to ca. 1.348 as curing temperature was increased to 420 °C. The dielectric constant of the film decreased with an increase of the molecular weight of the copolymer, and the lowest dielectric constant obtained was ca. 2.2. Hardness and elastic modulus of the thin films were 0.7 and 5 GPa, respectively. Crack velocity was measured to be 10^?11 m/s at the film thickness of around 0.9 μm under aqueous environment.

     

Effect of Al2O3 addition on thermo‐electrical properties of polymer composites: An experimental investigation

To develop a new class of composites with adequately high thermal conductivity and suitably controlled dielectric constant for electronic packages and printed circuit board applications, polymer composites are prepared with microsized Al₂O₃ particle as filler having an average particle size of 80–100 μm. Epoxy and polypropylene (PP) are chosen as matrix materials for this study. Fabrication of epoxy‐based composite is done by hand lay‐up technique and its counterpart PP‐based composite are fabricated by compression molding technique with filler content ranging from 2.5–25 vol%. Effects of filler loading on various thermal properties like effective thermal conductivity (k_eff), glass transition temperature (T_g), coefficient of thermal expansion (CTE) and electrical property like dielectric constant (ε_c) of composites are investigated experimentally. In addition, physical properties like density and void fraction of the composites along with there morphological features are also studied. The experimental findings obtained under controlled laboratory conditions are interpreted using appropriate theoretical models. Results show that with addition of 25 vol% of Al₂O₃, k_eff of epoxy and PP improve by 482% and 498% respectively, T_g of epoxy increases from 98°C to 116°C and that of PP increases from −14.9°C to 3.4°C. For maximum filler loading of 25 vol% the CTE decreases by 14.8% and 26.4% for epoxy and PP respectively whereas the dielectric constants of the composites get suitably controlled simultaneously. POLYM. COMPOS., 36:102–112, 2015. © 2014 Society of Plastics Engineers     

A comparative study on dielectric,structure, and thermal behavior of micro‐ and nano‐sized CCTO in nylon 6,9 matrix

Calcium copper titanium oxalate CaCu₃Ti₄O₁₂ (CCTO) particles as a filler with both micro‐ and nano‐sized into nylon 6,9 polymer have been investigated under structural, thermal, and dielectric properties to find that particle satisfy all the same. Micro‐sized CCTO particles (point out as mCCTO) was synthesized using solid‐state route using ball milling and nano‐sized CCTO particles (point out as nCCTO) was synthesized using complex oxalate precursor route. Fabrication of nylon 6,9/CCTO composite for both micro‐ and nano‐sized CCTO particles were employed separately into nylon 6,9 matrix and examined comparatively. The composite containing 20 vol% of nCCTO achieve 24.5 dielectric permittivity at 100 Hz in room temperature that was significantly higher than mCCTO which was 14 at the same condition. From the structural analysis, we obtained that the nCCTO was well dispersed in the matrix medium, whereas the mCCTO were also dispersed with some agglomeration that was the reason for the interaction failure between the particles and matrix material. The dielectric permittivity results obtained from this study specify that the composite containing nano‐sized CCTO particles may be suitable for energy storage devices and in the higher temperature sensor applications. POLYM. COMPOS., 38:927–935, 2017. © 2015 Society of Plastics Engineers     

Electrical conduction in plasma polymerized thin films of γ‐terpinene

Plasma polymerized γ‐terpinene (pp?GT) thin films are fabricated using RF plasma polymerization. MIM structures are fabricated and using the capacitive structures dielectric properties of the material is studied. The dielectric constant values are found to be in good agreement with those determined from ellipsometric data. At a frequency of 100 kHz, the dielectric constant varies with RF deposition power, from 3.69 (10 W) to 3.24 (75 W). The current density–voltage (J?V) characteristics of pp–GT thin films are investigated as a function of RF deposition power at room temperature to determine the resistivity and DC conduction mechanism of the films. At higher applied voltage region, Schottky conduction is the dominant DC conduction mechanism. The capacitance and the loss tangent are found to be frequency dependent. The conductivity of the pp?GT thin films is found to decrease from 1.39 × 10^?12 S/cm (10 W) to 1.02 × 10^?13 S/cm (75 W) and attributed to the change in the chemical composition and structure of the polymer. The breakdown field for pp–GT thin films increases from 1.48 MV/cm (10 W) to 2 MV/cm (75 W). A single broad relaxation peak is observed indicating the contribution of multiple relaxations to the dielectric response for temperature dependent J?V. The distribution of these relaxation times is determined through regularization methods. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42318.     

Low dielectric and high thermal conductivity epoxy nanocomposites filled with NH2‐POSS/n‐BN hybrid fillers

Hybrid fillers of mono‐amine polyhedral oligomeric silsesquioxane/nanosized boron nitride (NH₂‐POSS/n‐BN) were performed to fabricate NH₂‐POSS/n‐BN/epoxy nanocomposites. Results revealed that the dielectric constant and dielectric loss values were decreased with the increasing addition of NH₂‐POSS obviously, but increased with the increasing addition of BN fillers. For a given loading of NH₂‐POSS (5 wt %), the thermal conductivities of NH₂‐POSS/n‐BN/epoxy nanocomposites were improved with the increasing addition of n‐BN fillers, and the thermal conductivity of the nanocomposites was 1.28 W/mK with 20 wt % n‐BN fillers. Meantime, the thermal stability of the NH₂‐POSS/n‐BN/epoxy nanocomposites was also increased with the increasing addition of n‐BN fillers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41951.     

Dielectric properties of epoxy composites with modified multiwalled carbon nanotubes

We report here a high dielectric percolative polymer nanocomposite, fabricated by a combination of triethylene-tetramine (TETA) modified multiwalled carbon nanotube (named as TETA-MWNT) within epoxy resin matrix. In this composite system, with various TETA-MWNT volume fractions, the dielectric constant (K) is well fitted by the scaling law of the percolation theory with the percolation threshold f _c is 0.042 and the critical exponent p is 0.786. At 1,000 Hz of room temperature, the value of the dielectric constant is as high as 421 with the TETA-MWNT content of 4.14vol%, which is almost 60 times higher than that of epoxy resin. In contrast, a simple blend of pristine MWNT in epoxy composite shows evident lower dielectric constant and much higher loss with the same volume fraction.     

Reduced sedimentation of barium titanate nanoparticles in poly(vinylidene fluoride) films during solution casting by surface modification

Reduced sedimentation of barium titanate (BaTiO₃, BT) nanoparticles during solution casting to prepare the BT/poly(vinylidene fluoride) (PVDF) films is systematically investigated by surface modification of the BT nanoparticles. The surface of BT nanoparticles is hydroxylated by hydrogen peroxide (H₂O₂) or aminated by γ‐aminopropyl triethoxysilane (γ‐APS). It is found that the compatibility between the fillers and polymer matrix is remarkably improved by such surface treatments. As a result, the agglomeration and sedimentation of BT nanoparticles in the BT/PVDF composite films are significantly reduced, which is supported by morphology observation. Better dielectric properties such as higher dielectric constant, higher breakdown strength, and lower dielectric loss are also obtained for the composite films with surface‐modified fillers than those with raw fillers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42662.     

Synthesis,characterization, and thermo mechanical properties of siloxane‐modified epoxy‐based nano composite

In this study, polymer hybrid composites were synthesized by sol‐gel process. 3‐Amino‐propyltrimethoxysilane [APTMS)/γ‐Glycidoxypropyl trimethoxy‐silane (GPTMS); (4, 4′‐Methylene‐dianiline (DDM)] and 1,4‐Bis(trimethoxysilylethyl) benzene (BTB) were added to DGEBA type epoxy resin for anticipated to exhibit excellent thermal stability. Boron trifluoride monoethylamine (BF₃MEA) was used as catalyst. The structure of nanocomposites was characterized by attenuated total reflectance (ATR) and solid‐state ²⁹Si NMR which suggest EP‐APTMS‐BTB/EP‐GPTMS‐BTB possesses T³; T¹–T⁰, and T¹ structures when the BTB content was lower than 10 wt % and higher 20 wt %, respectively. BF₃MEA was proved to be an effective catalyst for the sol‐gel reaction of APTMS, but it could not promote for GPTMS. From TEM microphotographs, EP‐APTMS‐BTB (10 wt %) possesses a dense inorganic structure (particle size around 5–15 nm) compare with the loose inorganic structure of EP‐GPTM‐/BTB (10 wt %). DSC, TGA were use to analyze the thermal properties of the nanocomposites and DMA was used to analyze the dynamic mechanical properties of hybrid composites. The T_gs of all nanocomposites decreased with the increasing BTB content. A system with BTB content lower than 10 wt % showed good dynamic mechanical property and thermal stability (Td₅ increased from 336°C to 371°C, char yield increased from 27.4 to 30.2%). The structure of inorganic network affects the Td₅ and dynamic mechanical properties of composite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40984.     

Enhancement of dielectric constants of epoxy thermosets via a fine dispersion of barium titanate nanoparticles

In this study, we examined a facile approach for achieving a fine dispersion of barium titanate (BT) nanoparticles (NPs) in epoxy thermosets. First, the surfaces of BT NPs were modified with poly(ε‐caprolactone) (PCL) via a surface‐initiated ring‐opening polymerization approach. We found that the PCL‐grafted BT NPs were easily dispersed in epoxy thermosets. The fine dispersion of the PCL‐grafted BT NPs in the epoxy thermosets was evidenced by transmission electron microscopy and dynamic mechanical thermal analysis. We found that the organic–inorganic nanocomposites displayed significantly enhanced dielectric constants and low dielectric loss compared to the control epoxy. The nanocomposites containing 14.1 wt % BT NPs possessed dielectric constants as high as at a frequency of 10³ Hz. The dielectric loss was measured to be 0.002 at a frequency of 10³ Hz. The improved dielectric properties are accounted for the fine dispersion of the BT NPs in the epoxy thermosets. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43322.     

Preparation and characterization of quartz‐fiber‐cloth‐reinforced,polymerization‐of‐monomer‐reactant‐type polyimide substrates with a high impact strength

A series of novel quartz‐fiber‐cloth‐reinforced polyimide substrates with low dielectric constants were successfully prepared. For this purpose, the A‐stage polyimide solution was first synthesized via a polymerization‐of‐monomer‐reactant procedure with 2,2′‐bis(trifluoromethyl)benzidine and 3,3′,4,4′‐oxydiphthalic anhydride as the monomers, and cis?5‐norbornene‐endo‐2,3‐dicarboxylic anhydride as the endcap. Then, an A‐stage polyimide solution (TOPI) was impregnated with quartz‐fiber cloth (QF) to afford the prepregs, which were thermally molded into the final substrate composites. The influence of the curing temperature and the resin content on the mechanical properties of the composite were examined. The composites exhibited a high glass‐transition temperature over 360°C, a low and steady dielectric constant below 3.2 at a test frequency of 1–12 GHz, and a volume resistance over 1.8 × 10¹⁷ Ω cm. Meanwhile, they also showed a high mechanical strength with flexural and impact strengths in ranges 845–881 MPa and 141–155 KJ/m², respectively. The excellent mechanical and thermal properties and good dielectric properties indicated that they are good candidates for integrated circuit packaging substrates. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42358.     

Dielectric property,electric breakdown,and discharged energy density of a poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) copolymer with low temperature processing

Different thermal processing methods were used to fabricate the crystalline properties of poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) [P(VDF‐co‐CTFE)] films. We observed that the crystallinity and crystal grain size of the various samples decreased with the quenching temperature. Compared to that of the annealed P(VDF‐co‐CTFE) sample, a higher dielectric constant of 13.9 at a frequency of 100 Hz was obtained in the film with liquid nitrogen quenching because the increasing small crystalline regions were susceptible to the excitation of external electric field. Meanwhile, the breakdown electric strength of the low‐temperature‐quenched film increased to 530 MV/m when the depth of shallow electronic energy level decreased, as depicted by Fröhlich collective electron approximated electric breakdown theory. Moreover, when we introduced the leakage current density curves, the effect of the space charges on the electric displacement was proven. As a result, the discharged energy density of the liquid‐nitrogen‐quenched P(VDF‐co‐CTFE) film was enhanced to 15.32 J/cm³ at an electric field of 530 MV/m; this provided an effective way in addition to chemical modification to achieve a high energy storage ability in this poly(vinylidene fluoride)‐based fluoropolymer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42794.