High-resolution direct-writing of metallic electrodes on flexible substrates for high performance organic field effect transistors

We report on organic field-effect transistors (OFETs) with sub-micrometer channels fabricated on plastic substrates with fully direct-written electrical contacts. In order to pattern source and drain electrodes with high resolution and reliability, we adopted a combination of two digital, direct writing techniques: ink-jet printing and femtosecond laser ablation. First silver lines are deposited by inkjet printing and sintered at low temperature and then sub-micrometer channels are produced by highly selective femtosecond laser ablation, strongly improving the lateral patterning resolution achievable with inkjet printing only. These direct-written electrodes are adopted in top gate OFETs, based on high-mobility holes and electrons transporting semiconductors, with field-effect mobilities up to 0.2 cm²/V s. Arrays of tens of devices have been fabricated with high process yield and good uniformity, demonstrating the robustness of the proposed direct-writing approach for the patterning of downscaled electrodes for high performance OFETs, compatibly with cost-effective manufacturing of large-area circuits.     

Channel width effect for organic thin film transistors using TIPS-pentacene employed as a dopant of poly-triarylamine

The effects of the physical channel width on the characteristics of organic thin film transistors (OTFTs), made with 6,13-bis(triisopropyl-silylethynyl)-pentacene (TIPS-pentacene) embedded into poly-triarylamine (PTAA, hole conductor within an active channel), have been examined in this paper. The devices are estimated by measuring the drain-source current (I_DS) for different contact metals such as Au and Ag, at fixed gate and drain voltages. The results show that the threshold voltage (V_T) and I_DS increase with increasing channel width. Furthermore, it has been observed that the field effect mobility is dependent on V_T, which is influenced by the channel width. The OTFTs, produced using Au and Ag contacts, exhibited the highest values of mobility in the saturation regime, namely 5.44 × 10^?2 and 1.33 × 10^?2 cm²/Vs, respectively.     

Soluble pentacene thin-film transistor using a high solvent and heat resistive polymeric dielectric with low-temperature processability and its long-term stability

Solution processable organic thin-film transistors (OTFTs) were fabricated using 6,13-bis(triisopropyl-silylethynyl) pentacene (TIPS-pentacene) and low-temperature processable polyimide gate dielectric. The TIPS-pentacene OTFT with the dielectric was found to have a field-effect mobility of 0.15 cm²/Vs, which is comparable to that of OTFT with an inorganic dielectric. The OTFTs with the polyimide dielectric did not show any significant performance degradation as time passed. A field-effect mobility of the OTFTs in 60 days was found to be almost identical to that of pristine OTFT. The combination of TIPS-pentacene and our polyimide gate dielectric can be one of the potential candidates for the fabrication of stable OTFTs for large-area flexible electronics.     

Design and realization of a flexible QQVGA AMOLED display with organic TFTs

We present a QQVGA top emitting monochrome AMOLED display with 85dpi resolution using an organic TFT backplane on low temperature PEN-foil. The backplane process flow is based on a 7 layer photolithography process that yields a final mobility of the OTFT of ～0.4 cm²/Vs. The aperture ratio of the top-emitting OLEDs is over 75%. For operation at 10 V supply voltage (V_DD), the brightness of the display using red and green OLEDs exceeds 200 cd/m².     

Organic field-effect transistors based on low-temperature processable transparent polymer dielectrics with low leakage current

A solution-based transparent polymer was investigated as the gate dielectric for organic field-effect transistors (OFETs). Organic thin films (400 nm) are readily fabricated by spin-coating a polyhydrazide solution under ambient conditions on the ITO substrates, followed by annealing at a low temperature (120 °C). The smooth transparent dielectrics exhibited excellent insulating properties with very low leakage current densities of ～10^?8 A/cm². High performance OFETs with evaporated pentacene as organic semiconductor function at a low operate voltage (?15 V). The mobility could reach as high as 0.7 cm²/Vs and on/off current ratio up to 10⁴. Solution-processed TIPS-pentacene OFETs also work well with this polymer dielectric.     

Doping of TIPS-pentacene via Focused Ion Beam (FIB) exposure

We report on the influence of Focused Ion Beam (FIB) exposure on TIPS-pentacene layers which are often used in solution-processable organic field-effect transistors (OFETs) and in many cases yield a field-effect mobility in the order of 1 cm²/V s. We exposed TIPS-pentacene layers to a Ga⁺ ion beam and measured the device characteristics of OFETs. We observed a strong influence of the FIB on J–V characteristics of TIPS-pentacene-based devices and determined an increase in the OFET mobility and on–off ratio and a decrease of the threshold voltage. To further investigate the underlying process we analyzed FIB-exposed and unexposed TIPS-pentacene samples via X-ray Photoelectron Spectroscopy (XPS). Exposed samples show a clear Ga XPS signature and the C1s peak shifts about 400 meV towards smaller binding energies which is an indicator for a Fermi energy shift closer to the valence states and hence p-doping of TIPS-pentacene. With Scanning Kelvin Probe Microscopy (SKPM) we could clearly distinguish FIB exposed areas from the unexposed areas. For exposed areas the work function increases about 200 meV which is consistent with XPS measurements and again displays that the implanted Ga⁺ ions serve as p-dopants. Furthermore we took SKPM measurements on operating OFETs and could investigate a dramatic change in local conductance on FIB exposed areas. This demonstrates a novel way of nanopatterning conductive paths in organic semiconductors.     

AMOLED panel driven by OTFTs on polyethylene fabric substrate

In this study, AMOLED display panel was fabricated on polyethylene (PET) fabric substrate. By considering flexibility of the PET fabric, organic thin film transistors (OTFTs), which used TIPS-pentacene as the active layer material, were adopted as the driving devices for the OLEDs. A standard pixel circuit was employed using two OTFTs and one capacitor and one OLED. The panel specifications were as follows; a pixel pitch of 1.5 × 1.5 mm, a resolution of 32 × 32, an aperture ratio of 22%, and a diagonal length of 2.7 inches. The large surface roughness of the PET fabric could be reduced down to 0.3 μm from the initial roughness of 10 μm by coating polyurethane and photo-acrylic with a two-step process. On the smoothened fabric, the OTFTs and OLEDs were integrated into the pixel array through the key processes, the self-patterning of the gate dielectric of the OTFTs and the patterning of the TIPS-pentacene layer. The mobility of two OTFTs was 0.23 and 0.34 cm²/V∙sec in the pixel array, respectively, and the luminance of the OLED was 64,459 cd/m². The AMOLED panel successfully operated to vary the luminance of each pixel according to the applied voltages.     

Flexible organic transistors on standard printing paper and memory properties induced by floated gate electrode

Integrating electronic devices with unconventional substrate has been a popular research direction. Among these substrates, cellulose fiber paper has advantages in low-cost, recyclable and bio-degradable. We demonstrated directing printing of all contact electrodes on standard untreated Fuji Xerox printer paper without using planarization layer. The screen-printed gate electrodes based on silver nanoparticles can smooth out the paper substrate surface by two orders of magnitude and allow us to use parylene and DNTT as the dielectric and active layer directly. The transistors show average mobility of 0.297 cm² V⁻¹ s⁻¹ and on/off ratio larger than 10⁵. The low leakage current allows us to demonstrate memory properties by employing the floated gate method. The devices show excellent memory retention time for more than 10,000 s. The unique flexibility and combustibility of the organic transistors on paper substrate manifest their applications as next generation of green electronics.     

High-performance thin-film transistor with 6,13-bis(triisopropylsilylethynyl) pentacene by inkjet printing

We have studied the performance improvement of organic thin-film transistor (OTFT) with a solution based TIPS pentacene (6,13-bis(triisopropylsilylethynyl)pentacene) by inkjet printing. The TIPS pentacene with 1.0 wt.% solution in 1,2-dichlorobenzene was used for printing of an active layer of OTFT. The OTFT printed at room temperature shows a shoulder-like behavior but it disappears for the OTFT printed at the substrate temperature of 60 °C. The OTFT on plastic exhibited an on/off current ratio of ∼10⁷, a threshold voltage of −2.0 V, a gate voltage swing of 0.6 V/decade and a field-effect mobility of 0.24 cm²/Vs in the saturation region.     

Ultra-thin and graded sliver electrodes for use in transparent pentacene field-effect transistors

The authors report the fabrication of efficient and transparent pentacene field-effect transistors (FETs) using a graded structure of ultra-thin silver (Ag) source and drain (S–D) electrodes. The S–D electrodes were prepared by thermal evaporation with a controlled deposition rate to form Ag layer with a graded structure, leading to a reduced injection barrier and smoothing the contact surface between the electrode and the pentacene channel. The sheet resistance of such Ag electrode was found to be as low as 9 Ω/sq. In addition, a hole-only behavior of device with Ag electrode characterized by current–voltage measurement and conductive atomic-force microscopy shows the injection property of high current flowing as compared with device using Au electrode, resulting in an efficient injection condition existing at the interface of the graded Ag/pentacene. Device characterization indicates the transparent pentacene FET with a graded ultra-thin Ag electrode and organic capping layer of N,N′-di(1-naphthyl)-N,N′-diphenylbenzidine exhibits a high transmission rate of ∼75% in the range of visible light from 400 to 550 nm, a threshold voltage of −6.0 V, an on–off drain current ratio of 8.4 × 10⁵, and a field-effect mobility of 1.71 cm²/V s, thus significantly outperforming pentacene FETs with multilayer oxide electrodes or other transparent thin metal layers.     

Degradation of all-inkjet-printed organic thin-film transistors with TIPS-pentacene under processes applied in textile manufacturing

Printed electronics represent an alternative solution for the manufacturing of low-temperature and large area flexible electronics. The use of inkjet printing is showing major advantages when compared to other established printing technologies such as gravure, screen or offset printing, allowing the reduction of manufacturing costs due to its efficient material usage and the direct-writing approach without requirement of any masks. However, several technological restrictions for printed electronics can hinder its application potential, e.g. the device stability under atmospheric or even more stringent conditions. Here, we study the influence of specific mechanical, chemical, and temperature treatments usually appearing in manufacturing processes for textiles on the electrical performance of all-inkjet-printed organic thin-film transistors (OTFTs). Therefore, OTFTs where manufactured with silver electrodes, a UV curable dielectric, and 6,13-bis(triisopropylsilylethynyl) pentance (TIPS-pentacene) as the active semiconductor layer. All the layers were deposited using inkjet printing. After electrical characterization of the printed OTFTs, a simple encapsulation method was applied followed by the degradation study allowing a comparison of the electrical performance of treated and not treated OTFTs. Industrial calendering, dyeing, washing and stentering were selected as typical textile processes and treatment methods for the printed OTFTs. It is shown that the all-inkjet-printed OTFTs fabricated in this work are functional after their submission to the textiles processes but with degradation in the electrical performance, exhibiting higher degradation in the OTFTs with shorter channel lengths (L = 10 μm).     

Flexible,plastic transistor-based chemical sensors

Flexible, plastic chemical sensors were fabricated using a thin polymer gate dielectric layer and polymer electrodes patterned via selective wetting directly on the surface of the organic semiconductor film. Low-voltage transistors based on DDFTTF with PEDOT:PSS electrodes had a mobility as high as 0.05 cm²/Vs with an on–off ratio of 1.2 × 10⁴ on ITO/PET substrates. These devices demonstrated stable operation in water with sensor characteristics similar to those reported on rigid silicon substrates, with sub-ppm detection for cysteine and 2,4,6-trinitrobenzene (TNB).     

Reduced contact resistance and highly stable operation in polymer thin-film transistor with aqueous MoOx solution contact treatment

We report on a newly developed solution process using MoO₃ for reducing source and drain (S/D) electrodes in organic thin-film transistor (TFT). By taking advantage of the difference in surface wettability between the gate dielectric layer and the S/D electrodes, the electrode treatment using the MoO_x solution was applied to polymer TFT with short channel lengths less than 10 μm. The contact resistance was noticeably reduced at the interface of the S/D electrodes in a polymer TFT using a pBTTT-C16. Furthermore, the field effect mobility for this TFT was enhanced from 0.03 to 0.1 cm²/V s. Most notably, the threshold voltage (V_th) shift under gated bias stress was less than 0.2 V after 10⁵ s, which is comparable to that of conventional poly crystalline Si TFT.     

Improving the performance of organic thin-film transistor with a doped interlayer

Top contact organic thin-film transistors (TC OTFTs) based on pentacene are fabricated. For improving the contact characteristics between the organic semiconductor thin-film and gold electrodes, we doped the starburst molecular 4,4′,4″-tris{N,(3-methylpheny)-N-phenylamino}-triphenylamine) (m-MTDATA), which is an excellent hole injection material for the organic light-emitting devices (OLEDs), into the interlayer contact with the electrodes. Compared with conventional TC OTFT, the performances of the organic transistor with the doped interlayer are improved. The field-effect mobility increases from 0.16 to 0.51 cm²/V s, and threshold voltage downshifts from –11 to –2.8 V for the linear region. The on/off current ratio is more than 10⁴ when the gate voltage varies from 0 to –20 V. We ascribe the improvements to the doped interlayer for which the contact resistance is reduced and the hole injection is enhanced.     

High-performance inverted top-emitting green electrophosphorescent organic light-emitting diodes with a modified top Ag anode

Green electrophosphorescent inverted top-emitting organic light-emitting diodes with a Ag/1,4,5,8,9,11-hexaazatriphenylene hexacarbonitrile (HAT-CN) anode are demonstrated. A high current efficacy of 124.7 cd/A is achieved at a luminance of 100 cd/m² when an optical outcoupling layer of N,N′-di-[(1-naphthyl)-N,N′-diphenyl]-1,1′-biphenyl-4,4′-diamine (α-NPD) is deposited on the anode. The devices have a low turn-on voltage of 3.0 V and exhibit low current efficacy roll-off through luminance values up to 10,000 cd/m². The angle dependent spectra show deviation from Lambertian emission and color change with viewing angle. Hole-dominated devices with Ag/HAT-CN electrodes show current densities up to three orders of magnitude higher than devices without HAT-CN.     

In situ modification of low-cost Cu electrodes for high-performance low-voltage pentacene thin film transistors (TFTs)

We demonstrate low-voltage pentacene thin film transistors (TFTs) using in situ modified low-cost Cu (M-Cu) as source–drain (S/D) electrodes and solution-processed high capacitance (200 nF/cm²) gate dielectrics. Under a gate voltage of ?3 V, the device with M-Cu electrodes shows a much higher apparent mobility (1.0 cm²/V s), a positively shifted threshold voltage (?0.62 V), a lower contact resistance (0.11 MΩ) and a larger transconductance (12 μS) as compared to the device with conventional Au electrodes (corresponding parameters are 0.71 cm²/V s, ?1.44 V, 0.41 MΩ, and 5.7 μS, respectively). The enhancement in the device performance is attributed to the optimized interface properties between S/D electrodes and pentacene. Moreover, after encapsulation the M-Cu electrodes with a thin layer of Au in the aim of suppressing unfavorable surface oxidation, the electronic characteristics of the device are further improved, and highly enhanced apparent mobility (2.3 cm²/V s) and transconductance (19 μS) can be achieved arising from the increased conductivity of the electrode itself. Our study provides a simple and feasible approach to achieve high performance low-voltage OTFTs with low-cost S/D electrodes, which is desirable for large area applications.     

Integration of a graphene ink as gate electrode for printed organic complementary thin-film transistors

We demonstrate a new electrode gate based on graphene ink for complementary printed organic metal oxide semiconductor (CMOS) technology on flexible plastic substrates. The goal is to replace the standard silver electrode gate. Devices made with graphene were enhanced and showed a high field-effect mobility of 3 cm² V⁻¹ s⁻¹ for P-type and 0.9 cm² V⁻¹ s⁻¹ for the N-type semiconductors. The improvement is attributed to the increase of the electrical capacitance of the organic dielectric (CYTOP) due to the graphene layer. A seven-stage ring oscillator was made with high oscillation frequencies of 2.1 kHz at 40 V corresponding to a delay/gate value of 34 μs. These performances are promising for use of low cost printed electronic applications.     

Photo-patternable polyimide gate insulator with fluorine groups for improving performance of 2,7-didecyl[1]benzothieno[3,2-b][1]benzothiopene (C10-BTBT) thin-film transistors

Surface properties of gate insulators strongly affect the device performance of organic thin-film transistors (OTFTs). To improve the performance of OTFTs, we have developed photo-sensitive polyimide gate insulator with fluorine groups. The polyimide gate insulator film could be easily patterned by selective UV exposure without any photoinitiator. The polyimide gate insulator film, fabricated at 130 °C, has a dielectric constant of 2.8 at 10 kHz, and leakage current density of <1.6 × 10^?10 A/cm² while biased from 0 to 90 V. To investigate the potential of the polyimide with fluorine groups as a gate insulator, we fabricated C₁₀-BTBT TFTs. The field-effect mobility and the on/off current ratio of the TFTs were measured to be 0.76 ± 0.09 cm²/V s and >10⁶, respectively.     

Light-emitting field-effect transistors with π-conjugated liquid crystalline polymer driven by AC-gate voltages

Light-emitting field-effect transistors with a liquid crystalline polymer of poly[(9,9-dioctylfluorenyl-2,7-diyl)-co-bithiophene] (F8T2) were investigated under alternating current (AC) gate operations. Bottom-contact/top-gate devices were fabricated with indium-tin-oxide (ITO) source/drain electrodes, a poly(methyl methacrylate) dielectric and a gold gate electrode. The crystalline F8T2 film exhibited ambipolar characteristics with electron and hole mobilities of 1.8 × 10^?3 and 2.5 × 10^?3 cm²/V s, respectively, although the threshold voltage was considerably higher for electron injection. By applying square-wave voltages to the gate, light emission was obtained at the both edges of the source and drain electrodes by alternating injection of opposite carriers even when the source and drain were grounded. The light intensity was enhanced in the channel region by biasing the source negative while biasing the drain positive where the holes injected from the drain were transported to recombine with the electrons injected at the source edge.     

Bottom gate organic thin-film transistors fabricated by ultraviolet transfer embossing with improved device performance

Ultraviolet transfer embossing is optimized to fabricate bottom gate organic thin-film transistors (OTFTs) on flexible plastic substrates, achieving significant improved device performance (μ = 0.01–0.02cm²/Vs; on/off ratio = 10⁴) compared with the top gate OTFTs made previously by the same method (μ = 0.001–0.002 cm²/Vs; on/off ratio = 10²). The performance improvement can be ascribed to the reduced roughness of the dielectric-semiconductor interface (R_rms = 0.852 nm) and thermally cross-linked PVP dielectric which leads to reduced gate leakage current and transistor off current in the bottom-gated configuration. This technique brings an alternative great opportunity to the high-volume production of economic printable large-area OTFT-based flexible electronics and sensors.