Thermo-mechanical characterization of a silica-alumina refractory concrete based on calcined algerian kaolin

The aim of this work is to study the thermo-mechanical behaviour (bending and compressive tests, creep and thermal shock resistance) of a refractory concrete based on local kaolin grogs and aluminous cement. Strength tests revealed a behaviour that is almost linear elastic for temperatures up to 800 °C and visco-plastic at 900 °C. A crack bridging strengthening process was observed at 800 °C. The creep tests were carried out at different temperatures between 1000 and 1150 °C using stresses in the range (0.75–2.76 MPa). The stress exponent was about 1.255. Microscopic observations suggested an intergranular creep mechanism.A water quenching test was used for estimating the thermal shock resistance of the material. The tested samples supported 80 cycles of standardized cyclic thermal shock without failure. Ultrasonic measurements were applied in order to evaluate the of ultrasonic velocity changes after these thermal shock tests. Strength degradation of the samples was evaluated using two models based on ultrasonic velocity changes during test and compared with the experimental values.     

Effect of La2O3 addition on long-term oxidation kinetics of ZrB2–SiC and HfB2–SiC ultra-high temperature ceramics

Long-term oxidation kinetics of SiC-reinforced UHTCs and La₂O₃-doped UHTCs over an intermediate temperature range (1400–1600 °C) reveal partially protective behavior for the former characterized by an oxidation kinetic exponent 1 < n < 2. In addition, unstable oxidation behavior was observed in HfB₂-based UHTCs due to the presence of SiC agglomerates. On the other hand, La₂O₃-doped UHTCs were found to be protective over the whole temperature range studied (n = 2), in particular at 1600 °C, where oxidation kinetic exponents as high as 8 were observed as a consequence of formation of new oxidation protective particles, MeO_xC_y, where Me is Zr, Hf or Si. Adsorption of oxygen-containing species formed protective MeO_xC_y phases, which enhanced the thermal stability of the oxide scale as well as providing protection against oxidation for long exposure times at 1600 °C.     

A size-dependent thermodynamic model for coke crystallites: The carbon–hydrogen system up to 2500 K

The development is presented of a model of the thermodynamic functions of enthalpy, entropy and Gibbs energy for the elements carbon and hydrogen in coke crystallites. It is applicable to varying degrees of graphitization, described by the crystallite length L_a and the crystallite height L_c. The model parameters are derived from known properties such as bond enthalpies and entropies of formation. Good agreement has been obtained between the predicted thermal dehydrogenation of petroleum cokes and experimental data. The removal of hydrogen from idealized coke crystallites is predicted to occur mostly between 1100 and 1300 K. Agreement has also been found in the comparison of the predicted thermodynamic stability of coke relative to graphite, in a previous experimental study. This stability has been determined as at ≈900 J g⁻¹ at temperatures between 950 and 1250 K and for L_a = 10 nm. The current predictive capacity of the present model is valid for temperatures up to 2500 K.     

Increased high temperature strength and oxidation resistance of Al4SiC4 ceramics

Al₄SiC₄ bulk ceramics were synthesized by reaction hot-pressing using Al, graphite powders and polycarbosilane (PCS) as starting materials. The present work confirmed that this process was an effective method for the preparation of Al₄SiC₄ ceramics having high relative density and well-developed plate-like grains. The mechanical, thermal properties and oxidation behaviors of the Al₄SiC₄ ceramics were also investigated. The flexural strength, fracture toughness (K_IC) and Vickers hardness at room temperature were 297.1 ± 22 MPa, 3.98 ± 0.05 MPa m^1/2, 10.6 ± 1.8 GPa, respectively. The high-temperature bending strength showed an increasing trend with increasing test temperatures, with the value of 449.7 ± 26 MPa at 1300 °C. The thermal expansion coefficient was 6.2 × 10⁻⁶ °C⁻¹ in the temperature range from 200 °C to 1450 °C. The isothermal oxidation of Al₄SiC₄ ceramics at 1200–1600 °C for 10–20 h revealed that it had excellent oxidation resistance.     

Contact residual stress relaxation in soda-lime glass: Part II. Aspects relating to strength recovery

Strength recovery of Vickers indented soda lime glass was measured and compared after annealing at two temperatures: one below and one above T_g. The atomic force microscope was used to study the cracks. At 540 °C, no changes were observed in crack morphology either below the surface or on the surface relative to the pre-anneal state. At 630 °C, both sub-surface and surface crack morphology changes were observed. The trends in strength recovery were compared with residual stress relaxation as measured by a new method of stress estimation based on nanoindentation elastic response. At short hold times at 630 °C, and regardless of the length of hold time at 540 °C, strength recovery of only ∼30% was measured while at moderately long hold times at 630 °C, strong recovery of fracture strength, ∼132% was measured. Trends in strength recovery above T_g are shown to match those of crack tip radius instead of trends in stress relaxation across the residual stress field.     

Differences in coke burning-off from Pt–Sn/Al2O3 catalyst with oxygen or ozone

Pt–Sn/γ-Al₂O₃ catalysts with different Sn loadings were prepared by incipient wetness coimpregnation of γ-Al₂O₃ with H₂PtCl₆ and SnCl₂. The Pt–Sn interaction was tested by temperature-programmed reduction and the catalytic activity was measured by cyclohexane dehydrogenation. The catalysts were coked by cyclopentane at 500 °C and totally or partially decoked with O₂ at 450 °C or O₃ at 125 °C. Coke deposits were studied by TPO and the catalytic activity of coked catalysts, partially or totally regenerated, by cyclohexane dehydrogenation.The TPO with O₃ shows that coke combustion with O₃ starts at a low temperature and has a maximum at 150 °C, that is a compensation between the increase of the burning rate and the rate of O₃ decomposition when increasing the temperature. Meanwhile O₂ burns coke with a maximum at 500 °C. When performing partial decoking with O₃ (125 °C) the remaining coke is more oxygenated and easier to burn than the coke that remains after decoking with O₂ (450 °C).After burning with O₃ the dehydrogenation activity of the fresh catalyst is recovered, while after burning with O₂ the activity is higher than that of the fresh catalyst. The burning with O₃ practically does not change the original Pt–Sn interaction while the burning with O₂ produces a decrease in the interaction, producing free Pt sites with higher dehydrogenation capacity.The differences in coke combustion with O₃ and O₂ are due to the different form of generation of activated oxygen, the species that oxidizes the coke. O₃ is activated by the γ-Al₂O₃ support at low temperatures firstly eliminating coke from the support while O₂ is activated by Pt at temperatures higher than 450 °C and the coke removal starts on the metal. Then, the recovery of the Pt catalytic activity as a function of coke elimination is faster with O₂ than with O₃.     

Phenolic resin binder for the production of metallurgical quality briquettes from coke breeze: Part III the effect of the type of acidic hardeners on the quality of the formed coke and the possibility to avoid the curing stage to produce metallurgical briquettes with enough strength

In order to avoid the curing stage in formed coke production, the effects of hardeners, on the tensile strength of the briquettes bonded with resole binders of F / P = 2.0 and N / P ratios ranging 0.1–0.5, were studied. The raw briquettes were produced by mixing the resole binders containing these hardeners, with the coke breeze. They were hardened at room temperature for 24 h and also at 200 °C for 2 h. The briquettes were also produced from the resole binders of the same N / P but containing no hardener, and cured at 200 °C for 2 h. The tensile strengths of the briquettes were measured. H₃PO₄ resulted in the briquettes having the lowest tensile strength under any conditions investigated. H₂SO₄ and p-TSA hardeners were found to be unsuitable for the aim of this investigation, because they could not fully harden the briquettes at room temperature. ATP resulted in the briquettes of the highest tensile strength of 52.13 MPa, with the resole binder of N / P = 0.1 after 24 h hardening at room temperature but resulted in briquettes of relatively lower tensile strength when the N / P ratio of resoles was increased. By blending ATP and p-TSA it became possible to produce formed coke with sufficient tensile strength by hardening them at room temperature.     

Fabrication of a SiC/Si/MoSi2 multi-coating on graphite materials by a two-step technique

A SiC/Si/MoSi₂ multi-coating for graphite materials was prepared by a two-step technique. SiC whisker reinforcement coating was produced by pyrolysis of hydrogen silicone oil (H-PSO) at 1600 °C, and then the dense coating was formed by embedding with the powder mixture of Si, graphite and MoSi₂ at 1600 °C in argon atmosphere. The microstructure, thickness, phase and oxidation resistance of the coating were investigated. Research results showed that, the phase of multi-coating was composed of SiC, Si and MoSi₂. The thickness of the coating was about 300 μm. In addition, the coating combined with matrix well, and surface was continuous and dense. The oxidation pretreatment experiment was carried out in the static air at 1400 °C for 4 h before thermal failure tests and the specimens had 0.045% weight gain. Subsequent thermal failure tests showed that, the SiC/Si/MoSi₂ multi-coating had excellent anti-oxidation property, which could protect graphite materials from oxidation at 1000 °C in air for 12 h and the corresponding weight loss was below 1 wt%. Based on the surface morphology changes, oxidation pretreatment experiment and thermal failure tests enhanced densification of multi-coating and the coating had a certain self-healing ability.     

Sinterability,microstructure and compressive strength of porous glass-ceramics from metallurgical silicon slag and waste glass

Porous glass-ceramics have been prepared by the direct sintering of powder mixtures of metallurgical silicon slag and waste glass. The thermal behavior of silicon slag was examined by differential thermal analysis and thermogravimetry to clarify the foaming mechanism of porous glass-ceramics. The mass loss of silicon slag below 700 °C was attributed to the oxidation of amorphous carbon from residual metallurgical coke in the silicon slag, and the mass gain above 800 °C to the passive oxidation of silicon carbide. The porosity of sintered glass-ceramics was characterized in terms of the apparent density and pore size. By simply adjusting the content of waste glass and sintering parameters (i.e. temperature, time and heating rate), the apparent density changed from 0.4 g/cm³ to 0.5 g/cm³, and the pore size from 0.7 mm to 1.4 mm. In addition to the existing crystalline phases in the silicon slag, the gehlenite phase appeared in the sintered glass-ceramics. The compressive strength of porous glass-ceramics firstly increased and then decreased with the sintering temperature, reaching a maximal value of 1.8 MPa at 750 °C. The mechanical strength was primarily influenced by the crystallinity of glass-ceramics and the interfaces between the crystalline phases and the glassy matrix. These sintered porous glass-ceramics exhibit superior properties such as light-weight, heat-insulation and sound-absorption, and could found their potential applications in the construction decoration.     

Mechanism of NO reduction by CO over Pt/SBA-15

The mechanism of the CO + NO reaction catalyzed by Pt/SBA-15 was studied via independent investigations of CO oxidation and NO disproportionation. Below 400 °C, both CO + O₂ and CO + NO reactions approach 100 % conversion, while the catalyst shows negligible activity for NO disproportionation. These results suggest that CO oxidation by atomic oxygen arising from NO dissociation is not a major route for CO₂ formation in the CO + NO reaction. In situ IR spectra reveal the formation of isocyanates (NCO⁻) adsorbed on silica. Their surface concentration changes with the extent of the CO + NO reaction. A mechanism is proposed in which isocyanates are reaction intermediates.     

Thermal cyclic life and failure mechanism of nanostructured 13 wt%Al2O3 doped YSZ coating prepared by atmospheric plasma spraying

Nanostructured 13 wt%Al₂O₃ doped nanostructured 8 wt% yttria stabilized zirconia (nano-13AlYSZ) coatings were deposited by atmospheric plasma spray (APS). The isothermal oxidation and thermal cyclic life of the nano-13AlYSZ coating at 1100 °C were investigated. The isothermal oxidation test results indicate that the oxidation kinetics of nano-13AlYSZ follows a parabolic law. The parabolic rate constant at 1100 °C is calculated 0.04365 mg² cm^?4 h^?1. The thermal cyclic life of nano-13AlYSZ coating is about 953 times at 1100 °C. The failure of the nano-13AlYSZ coating occurs at the interface between the nano-13AlYSZ coating and the thermal growth oxide (TGO). A finite element method is employed to analyze the stress distribution in the nano-13AlYSZ coating. The results show that maximum stresses occur at the top coat/TGO interface.     

Optimization of coal reburning in a 1 MW tangentially fired furnace

This paper deals with an experimental study on the influence of coal reburn on NO_x reduction efficiency, unburned carbon in fly ash and the furnace temperature distribution along the height in a 1 MW (heat input power) tangentially firing furnace with multiple low NO_x control technologies. Several variables associated with the reburn system have been investigated in the experiment which includes the air stoichiometry in reburn zone, the location of reburn burner and reburn coal fineness. The optimum location of reburn nozzles has been found where NO_x reduction efficiency is highest. With the decrease of reburn coal size (average diameter from 53.69 μm to 11.47 μm), NO_x reduction efficiency increases slightly, but the burnout performance of coal is improved noticeably. In the process of coal reburning, the temperature of flue gas is 70–90 °C lower in primary combustion, but 130–150 °C higher at the top of furnace as compared to baseline.     

Oxidation behavior characteristics of an aluminized Ni-based single crystal superalloy CM186LC between 900 °C and 1100 °C in air

Oxidation behavior of an aluminized Ni-based single crystal superalloy CM186LC was performed between 900 °C and 1100 °C in air. The oxidation kinetics approximately followed a parabolic oxidation law at 900 °C and 1100 °C. The mass gains were significantly increased owing to the formation of θ-Al₂O₃ during initial oxidation stage. After 100 h oxidation, the mass gain rates were then decreased due to the transformation from θ-Al₂O₃ to α-Al₂O₃. The microstructures after 500 h oxidation at all temperatures generally consisted of scale, coating layer, interdiffusion zone (IDZ), substrate diffusion zone (SDZ) accompanied with the topologically close-packed (TCP) and substrate.     

Effect of strontium and cerium doping on the structural characteristics and catalytic activity for C3H6 combustion of perovskite LaCrO3 prepared by sol–gel

Two series of Sr- or Ce-doped La_1−xM_xCrO₃ (x = 0.0, 0.1, 0.2 and 0.3) catalysts were prepared by thermal decomposition of amorphous citrate precursors followed by annealing at 800 °C in air atmosphere. The effect of Ce and Sr on the morphological/structural properties of LaCrO₃ was investigated by means of thermogravimetric/differential thermal analysis (TG/DTA) of the precursors decomposition under air, X-ray diffraction (XRD), electron paramagnetic resonance (EPR), transmission electron microscopy–X-ray energy dispersive spectroscopy (TEM–XEDS), S_BET determination, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) techniques. The characterization results are employed to explain catalytic activity results for C₃H₆ combustion. It is shown that the lanthanum chromite perovskite structure is obtained upon thermal treatment of the sol–gel derived precursors at T > ca. 800 °C. The presence of the dopant generally induces the formation of segregated oxide phases in the samples calcined at 800 °C although some introduction of the Sr in the perovskite structure is inferred from EPR measurements. The oxidation activity becomes maximised upon formation of such doped perovskite structure.     

Microwave-enhanced catalytic degradation of phenol over nickel oxide

A mix-valenced nickel oxide, NiO_x, was prepared from nickel nitrate aqueous solution through a precipitation with sodium hydroxide and an oxidation by sodium hypochlorite. Further, pure nickel oxide was obtained from the NiO_x by calcination at 300, 400 and 500 °C (labeled as C300, C400 and C500, respectively). They were characterized by thermogravimetry (TG), X-ray diffraction (XRD), nitrogen adsorption at −196 °C and temperature-programmed reduction (TPR). Their catalytic activities towards the degradation of phenol were further studied under continuous bubbling of air through the liquid phase. Also, the effects of pH, temperature and kinds of nickel oxide on the efficiency of the microwave-enhance catalytic degradation (MECD) of phenol have been investigated. The results indicated that the relative activity affected significantly with the oxidation state of nickel, surface area and surface acidity of nickel oxide, i.e., NiO_x (>+2 and S_BET = 201 m² g⁻¹) ≫ C300 (+2 and S_BET = 104 m² g⁻¹) > C400 (+2 and S_BET = 52 m² g⁻¹) > C500 (+2 and S_BET = 27 m² g⁻¹). The introduction of microwave irradiation could greatly shorten the time of phenol degradation.     

Rheological behavior and thermal properties of pitch/poly(vinyl chloride) blends

The effect of adding poly(vinyl chloride) (PVC) and coke filler on the rheological behavior and thermal properties of a coal tar pitch was investigated with a view to developing an appropriate viscoelastic binder for the injection molding of graphite components. Dynamic mechanical analysis revealed that the pitch formed compatible blends with PVC featuring a single glass transition temperature (Tg) intermediate to the two parent Tg’s. Adding PVC to the pitch increased melt viscosity substantially and resulted in strong shear thinning behavior at high PVC addition levels. Adding coke powder as filler increased the melt viscosity even further and enhanced shear thinning trends. Pyrolysis conducted in a nitrogen atmosphere revealed interactions between the PVC and pitch degradation pathways: the blends underwent significant thermal decomposition at lower temperatures but showed enhanced carbon yields at high temperatures. Pyrolytic carbon yield at 1000 °C was further improved by a heat treatment (temperature scanned to 400 °C) in air or oxygen. However, carbon yield decreased with addition of PVC. In addition, the degree of ordering attained following a 1 h heat treatment at 2400 °C also decreased with increasing PVC content.     

Thermal chemical vapor deposition grown graphene heat spreader for thermal management of hot spots

Graphene of different layer numbers was fabricated using thermal chemical vapor deposition (TCVD), and it was demonstrated as a heat spreader in electronic packaging. Platinum thermal evaluation chips were used to evaluate the thermal performance of the graphene heat spreaders. The temperature of a hot spot driven at a heat flux of up to 430 W cm⁻² was decreased from 121 °C to 108 °C (ΔT ≈ 13 °C) with the insertion of the monolayer graphene heat spreader, compared with the multilayer (n = 6–10) ones’ temperature drop of ∼8 °C. Various parameters affecting the thermal performance of graphene heat spreaders were discussed, e.g. layer numbers of graphene, phonon scattering, thermal boundary resistance. We demonstrate the potentials of using a complementary metal oxide semiconductor compatible TCVD process to utilize graphene as a heat spreader for heat dissipation purposes.     

Effect of Nd-doping on structural,thermal and electrochemical properties of LaFe0.5Cr0.5O3 perovskites

The structural, thermal and electrochemical properties of the perovskite-type compound La_1−xNd_xFe_0.5Cr_0.5O₃ (x=0.10, 0.15, 0.20) are investigated by X-ray diffraction, thermal expansion, thermal diffusion, thermal conductivity and impedance spectroscopy measurements. Rietveld refinement shows that the compounds crystallize with orthorhombic symmetry in the space group Pbnm. The average thermal expansion coefficient decreases as the content of Nd increases. The average coefficient of thermal expansion in the temperature range of 30–850 °C is 10.12×10⁻⁶, 9.48×10⁻⁶ and 7.51×10⁻⁶ °C⁻¹ for samples with x=0.1, 0.15 and 0.2, respectively. Thermogravimetric analyses show small weight gain at high temperatures which correspond to filling up of oxygen vacancies as well as the valence change of the transition metals. The electrical conductivity measured by four-probe method shows that the conductivity increases with the content of Nd; the electrical conductivity at 520 °C is about 4.71×10⁻³, 6.59×10⁻³ and 9.62×10⁻³ S cm⁻¹ for samples with x=0.10, 0.15 and 0.20, respectively. The thermal diffusivity of the samples decreases monotonically as temperature increases. At 600 °C, the thermal diffusivity is 0.00425, 0.00455 and 0.00485 cm² s⁻¹ for samples with x=0.10, 0.15 and 0.20, respectively. Impedance measurements in symmetrical cell arrangement in air reveal that the polarization resistance decreases from 55 Ω cm⁻² to 22.5 Ω cm⁻² for increasing temperature from 800 °C to 900 °C, respectively.     

Thermal,mechanical and electrical properties of hard B4C,BCN, ZrBC and ZrBCN ceramics

We study the thermal, mechanical and electrical properties of B₄C, BCN, ZrBC and ZrBCN ceramics prepared in the form of thin films by magnetron sputtering. We focus on the effect of Zr_x(B₄C)_1−x sputter target composition, the N₂+Ar discharge gas mixture composition, the deposition temperature and the annealing temperature after the deposition. The thermal properties of interest include thermal conductivity (observed in the range 1.3–7.3 W m⁻¹ K⁻¹), heat capacity (0.37–1.6×10³ J kg⁻¹ K⁻¹ or 1.9–4.1×10⁶ Jm⁻³ K⁻¹), thermal effusivity (1.6–4.5×10³ J m⁻² s^−1/2 K⁻¹) and thermal diffusivity (0.38–2.6×10⁻⁶ m² s⁻¹). We discuss the relationships between materials composition, preparation conditions, structure, thermal properties, temperature dependence of the thermal properties and other (mechanical and electrical) properties. We find that the materials structure (amorphous×crystalline hexagonal ZrB₂-like×nanocrystalline cubic ZrN-like), more than the composition, is the crucial factor determining the thermal conductivity and other properties. The results are particularly important for the design of future ceramic materials combining tailored thermal properties, mechanical properties, electrical conductivity and oxidation resistance.