Red-emitting α-SrO·3B2O3:Sm2+ phosphor: an innovative application for increasing color quality and luminous flux of remote phosphor white LEDs

Abstract

By adding red-emitting α-SrO·3B₂O₃:Sm²⁺ phosphor and SiO₂ co-doping particles to yellow-emitting YAG:Ce phosphor compound, a novel method for improving lighting performance of white LEDs with remote phosphor structure, which have an average correlated color temperature (CCT) of 5600–8500 K, is proposed and demonstrated. By varying α-SrO·3B₂O₃:Sm²⁺ concentration from 2 to 30% and maintaining 5% SiO₂, the obtained results indicated that color rendering index (CRI), color quality scale (CQS), and luminous flux can be increased significantly. Moreover, the Mie-scattering theory is employed to verify the scattering properties, which have an effect on the enhancement of color quality and luminous flux. The results prove a prospective practical solution for manufacturing remote phosphor white LED (RP-WLED) having higher color quality and luminous flux.     

Scattering effect of SiO2 particles on correlated color temperature uniformity of multi-chip white light LEDs

This study proposes the addition of SiO₂ scattering particles into the phosphor layer of a multi-chip white light LED (MCW-LED) for enhancing its performance. It is demonstrated by computer simulations that SiO₂ particles can bring significant effects on the correlated color temperature (CCT) uniformity and luminous flux. Through the simulation experiments, it was found that the MCW-LED with hybrid SiO₂ structure with SiO₂ particle size around 1 μm can achieve higher color uniformity than other package structures. We investigated the influence of SiO₂ (quartz) concentration on the CCT and the output flux of the MCW-LED with CCTs 7000, 7700, and 8500 K, respectively. Compared to an LED package without SiO₂, SiO₂ packages can shrink the CCT deviation about 48%. In this study, it was demonstrated that the inclusion of about 5–10% SiO₂ can produce an MCW-LED with higher CCT uniformity and optimal lumen output.     

Photoluminescence of Tb/Ce co-doped aluminum oxynitride powders

Aluminum oxynitride(AlON) phosphors co-doped by Tb³⁺ and Ce³⁺ were synthesized by nitridation of the precursor which was co-precipitated from Al(NO₃)₃ solution and nanosized carbon black at 1750 °C for 2 "hrs" in flowing nitrogen atmosphere. The obtained AlON based powders were composed of polycrystalline spinel typed particles with sizes in the range of 1-3 μm. Under an excitation of 275 nm, it was found that co-doping of Ce³⁺ could drastically enhance the luminescence of AlON:Tb³⁺ powder by energy transfer. The product with 0.5 mol% Ce³⁺ and 0.67 mol% Tb³⁺ exhibited a strong broad green emission at 540 nm. The critical quenching concentration of Tb³⁺ in AlON:0.5 mol% Ce³⁺/xmol% Tb³⁺ phosphor was determined to be 0.67 mol%. It was supposed that the mechanism of concentration quenching of Tb³⁺ in AlON:0.5 mol% Ce³⁺ xmol% Tb³⁺ phosphor was dipole-dipole interaction.     

A new yellowish green luminescent material SrMoO4:Tb

A novel yellowish green phosphor tervalent terbium (Tb³⁺) doped strontium molybdate (SrMoO₄) was synthesized by conventional solid-state reaction method and its crystal structure and luminescent properties are investigated in this paper. The X-ray diffraction patterns (XRD) showed that the phosphor sintered at 750 °C for 3 h was a pure SrMoO₄ phase. The excitation spectrum consisted of two bands and the two excitation peaks located at 375 nm and 488 nm respectively. The emission spectrum was composed of four narrow bands, in which the strongest emission was located at 548 nm. The particle size analysis indicated that the median particle size D₅₀ = 2.89 μm and range of particle size distribution was narrow. These results showed that the SrMoO₄:Tb³⁺ phosphor was a promising yellowish green phosphor for ultraviolet light emitting diode (UVLED) and blue LED based white LED. The appropriate concentration of Tb³⁺ was 5 mol% for the highest emission intensity at 548 nm. Natrium ion (Na⁺) was found to be a promising charge compensator for SrMoO₄:Tb³⁺ phosphor.     

Luminescence enhancement of Y2O3:Eu and Y2SiO5:Ce,Tb core particles with SiO2 shells

This paper reports on the luminescence and microstructural features of oxide nano-crystalline (Y₂O₃:Eu³⁺) and submicron-sized (Y₂SiO₅:Ce³⁺,Tb³⁺) phosphor cores, produced by two different synthesis techniques, and subsequently coated by an inert shell of SiO₂ using a sol-gel process. The shells mitigate the detrimental effect of the phosphor particle surfaces on the photoluminescence emission properties, thereby increasing luminous output by 20-90%, depending on the core composition and shell thickness. For Y₂O₃:Eu³⁺, uniformly shaped, narrow particle size distribution core/shell particles were successfully fabricated. The photoluminescence emission intensity of core nanoparticles increased with increasing Eu³⁺ activator concentration and the luminescence emission intensity of the core/shell particles was 20-50% higher than that of the core particles alone. For Y₂SiO₅:Ce³⁺,Tb³⁺, the core/shell particles showed enhancement of the luminescence emission intensity of 35-90% that of the core particles, depending on the SiO₂ shell thickness.     

Y2O3:Eu3+ phosphor: a novel solution for an increase in color rendering index of multi-chip white LED packages

Abstract

In this study, a novel compound is synthesized by adding the red-emitting Y₂O₃:Eu³⁺ dopant to conformal phosphor package (CPP) or in-cup phosphor package (IPP), to be employed as a component in multi-chip white LEDs lamps (W-LEDs). It was found that this solution can enhance the color rendering index (CRI) of W-LEDs that have correlated color temperatures of 5600 K through 8500 K to more than 86. Besides, the impacts of the Y₂O₃:Eu³⁺ phosphor on the attenuation of light through the phosphor layers, CPP and IPP, are also demonstrated based on the Beer–Lambert law and Mie theory. These results provide important information for producing W-LEDs with higher CRI.     

Selection of scattering enhancement particles for improving color homogeneity and luminous flux of phosphor-converted LEDs

Abstract

At the present time, color homogeneity and luminous flux are the two essentials utilized to appraise high-quality phosphor-converted LEDs (pcLEDs). In this paper, we present the search for the optimal selection among scattering enhancement particles (SEPs) to apply to improve these essentials for pcLEDs having correlated color temperature of 8500 K. The interested contenders include CaCO₃, CaF₂, SiO₂, and TiO₂. Each of them is added to yellow phosphor compounding (Y₃Al₅O₁₂:Ce³⁺). Firstly, the LightTools program is employed to do the optical simulations. Secondly, the obtained results are verified and analyzed based on Mie scattering theory. The scattering computation of SEPs includes the scattering coefficients, the anisotropic scattering, the reduced scattering and the scattering amplitudes at 455 and 595 nm. It is observed that TiO₂ particles provide the highest color homogeneity among the SEPs but the luminous flux reduces significantly as its concentration increases. By using CaCO₃ particles, the highest luminous flux of 792 lm is obtained. CaCO₃ particles can also reduce the deviation of color correlated temperature to 620 K at 30% concentration. Therefore, CaCO₃ particles should be selected to enhance both color homogeneity and luminous flux.     

Long wavelength Ce emission in Y6Si3O9N4 phosphors for white-emitting diodes

Y₆Si₃O₉N₄:Ce³⁺ phosphor was prepared by a solid-state reaction in reductive atmosphere. X-ray powder diffraction (XRD) analysis confirmed the formation of Y₆Si₃O₉N₄:Ce³⁺. Scanning electron microscopy (SEM) observation indicated that the microstructure of the phosphor consisted of irregular fine grains with an average size of about 5 μm. Photoluminescence (PL) measurements showed that the phosphor can be efficiently excited by near ultraviolet (UV) or blue light excitation, and exhibited bright green emission peaked at about 525 nm. Compared with Ce³⁺-doped Y₄Si₂O₇N₂ phosphors, Ce³⁺-doped Y₆Si₃O₉N₄ phosphors showed longer wavelengths of both excitation and emission. The Y₆Si₃O₉N₄:Ce³⁺ is a potential green-emitting phosphor for white LEDs.     

Luminescence of nano- and macrosized LaPO4:Ce,Tb excited by synchrotron radiation

Comparing the luminescence properties of nanosized and macroscopic LaPO₄:Ce,Tb powders are performed in wide spectral range using synchrotron radiation. In the present study, LaPO₄:Ce,Tb nanopowder was produced by means of a microwave-induced synthesis in ionic liquids, whereas the bulk sample represents a commercial lamp phosphor. Emission and excitation of both, Ce³⁺ and Tb³⁺ luminescence, is observed to be different when comparing bulk and nanosized LaPO₄:Ce,Tb. In particular, it was shown that the fine structure of the Ce³⁺ as well as the Tb³⁺ related emission is poorly resolved for the nanomaterial. It is suggested that the nanoparticles surface plays a key role regarding the perturbation of rare-earth ions and changes their luminescence properties. Furthermore, it is demonstrated that allowed f-d transitions on Tb³⁺ at high energy are significantly suppressed for nanosized LaPO₄:Ce,Tb. Energy transfer is required to initiate Tb³⁺ emission even in the vacuum ultraviolet spectral range.     

Tuning the luminescence color and enhancement of afterglow properties of Sr(4−x−y)CaxBayAl14O25:Eu,Dy phosphor by adjusting the composition

Color point tuning is an important challenge for improving the practical applications of various displays, especially there are very limited white color single hosts that emits in the white spectrum. In this paper, the possibility of color tuning by substituting part of host lattice cation (Sr²⁺ ions) by Ca²⁺ or Ba²⁺ ions in an efficient strontium aluminate phosphor, Sr₄Al₁₄O₂₅:Eu²⁺,Dy³⁺, is reported and found to be very promising for displays. A detail study by replacing part of Sr²⁺ with Ca²⁺ or Ba²⁺ has been investigated. X-ray diffraction study showed that crystal structure of Sr₄Al₁₄O₂₅ is preserved up to 20 mol of Ca²⁺ ion exchange while it is limited to 10 mol of Ba²⁺ ions exchange. Substantial shift in the emission band and color were observed by substitution of Sr²⁺ by Ca²⁺ or Ba²⁺ ions. A bluish-white emission and afterglow was observed at higher Ca²⁺ ions substitution. Further, partial Ca²⁺ substitutions (up to 0.8 mol) resulted in enhanced afterglow of Sr₄Al₁₄O₂₅:Eu²⁺,Dy³⁺ phosphor. However, Ba²⁺ substitution decreased the fluorescence as well afterglow of the Sr₄Al₁₄O₂₅:Eu²⁺,Dy³⁺ phosphor significantly. The enhanced phosphorescence by partial Ca²⁺ substitution is explained on the basis of increased density of shallow traps associated with higher solubility of Dy³⁺ ions in to the host lattice due to equivalent size of Ca²⁺ and Dy³⁺ ions. Thus, Ca²⁺ substitution in the Sr₄Al₁₄O₂₅:Eu²⁺,Dy³⁺ phosphor is a promising method for tuning the emission color and improving the afterglow intensity of the phosphor.     

M2Si5N8:Eu-based (M = Ca, Sr) red-emitting phosphors fabricated by nitrate reduction process

M₂Si₅N₈:Eu²⁺-based (M = Ca, Sr) red-emitting phosphors were fabricated at relatively low temperature (1200 °C) and atmospheric pressure using a simple solid-state reaction process. Several processing parameters were systematically investigated to optimize the phosphors structural characterization and photoluminescence performance, including the amount of europium and the properties of the precursor and activated materials. The as-prepared M₂Si₅N₈:Eu²⁺-based (M = Ca, Sr) phosphors were orange in color and emitted intensively in the red region of 580-670 nm under 465 nm excitation. This simple fabrication technique can be readily used for the optimization of phosphor microstructures and high-performance red-emitting phosphors since it eliminates many air-sensitive precursors.     

Flame aerosol deposition and annealing of Y3Al5O12:Tb phosphor coatings

Sub-micrometer-sized powders of Y₃Al₅O₁₂:Tb phosphor (d_SEM = 320 nm) were prepared by flame-assisted spray pyrolysis of aqueous precursors in a premixed propane/air flame and in situ deposited onto quartz substrates. Phosphor screens with densities of up to 0.7 mg cm⁻² could be produced within 20 min. As-deposited coatings were amorphous and required a thermal post-treatment. After annealing in an oven for 2 h (T ≥ 900 °C), the yttrium aluminum garnet phase (YAG:Tb) was obtained. Alternatively, the phosphor coatings were treated by an impinging flame in the same setup used for the deposition. Quasi-amorphous Y₃Al₅O₁₂:Tb coatings demonstrated bright green photoluminescence upon flame annealing at T ≈ 1100 °C for just several minutes and could outperform YAG:Tb when excited in the wavelength ranges 205–220 nm and 230–260 nm. For example, brightness of emission from the quasi-amorphous coatings was up to five times higher than that of the fully crystalline YAG:Tb phosphor at a technically important wavelength of 254 nm.     

Synthesis and luminescent properties of SrAl2O4:Eu green-emitting phosphor for white LEDs

SrAl₂O₄:Eu²⁺ phosphor was prepared by a solid-state reaction in CO-reductive atmosphere. X-ray powder diffraction (XRD) analysis confirmed the formation of SrAl₂O₄:Eu²⁺. Field-emission scanning electron-microscopy (FE-SEM) observation indicated that the microstructure of the phosphor consisted of irregular fine grains with an average size of about 7–8 μm. Photoluminescence measurements showed that the phosphor can be efficiently excited by UV–visible light from 350 to 430 nm, and exhibited bright green emission peaked at about 516 nm. Bright green LEDs were fabricated by incorporating the phosphor with an InGaN-based UV chip. All the characteristics indicated that SrAl₂O₄:Eu²⁺ is a good candidate phosphor applied in white LEDs.     

Luminescence mechanisms of organic/inorganic hybrid organic light-emitting devices fabricated utilizing a Zn2SiO4:Mn color-conversion layer

Zn₂SiO₄:Mn phosphor layers used in this study were synthesized by using the sol-gel method and printed on the glass substrates by using a vehicle solution and a heating process. Organic/inorganic hybrid organic light-emitting devices (OLEDs) utilizing a Zn₂SiO₄:Mn color-conversion layer were fabricated. X-ray diffraction data for the synthesized Zn₂SiO₄:Mn phosphor films showed that the Zn ions in the phosphor were substituted into Mn ions. The electroluminescence (EL) spectrum of the deep blue OLEDs showed that a dominant peak at 461 nm appeared. The photoluminescence spectrum for the Zn₂SiO₄:Mn phosphor layer by using a 470 nm excitation source showed that a dominant peak at 527 nm appeared, which originated from the ⁴T₁-⁶A₁ transitions of Mn ions. The appearance of the peak around 527 nm of the EL spectra for the OLEDs fabricated utilizing a Zn₂SiO₄:Mn phosphor layer demonstrated that the emitted blue color from the deep blue OLEDs was converted into a green color due to the existence of the color-conversion layer. The luminescence mechanisms of organic/inorganic hybrid OLEDs fabricated utilizing a Zn₂SiO₄:Mn color-conversion layer are described on the basis of the EL and PL spectra.     

A novel green luminescent material AlPO4:Tb

A novel green phosphor Tb³⁺ doped AlPO₄ was synthesized by conventional solid-state reaction method. The phosphor showed prominent luminescence in green due to the ⁵D₄-⁷F₅ transition of Tb³⁺. Structural characterization of the luminescent material was carried out with X-ray powder diffraction (XRD) analysis. The XRD measurements indicated that there are no crystalline phases other than AlPO₄. Luminescence properties were analyzed by measuring the excitation and photoluminescence spectra. Photoluminescence measurements indicated that the phosphor exhibited bright green emission at about 542 nm under UV excitation. It is shown that the 3 mol% of doping concentration of Tb³⁺ ions in AlPO₄:Tb³⁺ phosphor is optimum. The measured chromaticity for the phosphors AlPO₄:Tb³⁺ under UV excitation is (0.32, 0.53).     

Luminescence properties of Dy-doped Li2SrSiO4 for NUV-excited white LEDs

A series of single-phase full color phosphors, Dy³⁺-doped Li₂SrSiO₄ was synthesized by a solid-state reaction method. The phase of the as-prepared powders was measured by X-ray diffraction pattern (XRD) and the chemical composition was characterized using energy dispersive spectroscopy (EDS). The luminescent properties of Li₂SrSiO₄:Dy³⁺ were systematically investigated by concentration quenching, decay behavior and thermal stability measurements. The results suggested that the emission intensity of the Li₂SrSiO₄:Dy³⁺ was much stronger than that of Li₂SrSiO₄:Eu²⁺. It was worth to mention that Li₂SrSiO₄:Dy³⁺ phosphor possessed excellent thermal stability for use in light-emitting diodes (LEDs) and the emission intensity measured at 300 °C was only decreased 8% comparing with that measured at room temperature. Furthermore, the Commission International del’Eclairage (CIE) chromaticity coordinates of Li₂SrSiO₄:Dy³⁺ moved toward the ideal white light coordinates (0.33, 0.33). All results demonstrated that Li₂SrSiO₄:Dy³⁺ might be a potential phosphor for NUV-based white light-emitting diodes.     

CaSc2O4:Eu: A tunable full-color emitting phosphor for white light emitting diodes

We report an intense full-color emission originating from ⁵D_0,1,2,3 to ⁷F_0,1,2,3,4 transitions of Eu³⁺ in CaSc₂O₄ upon 395 nm excitation. The emission spectra vary with increasing Eu³⁺ concentration, demonstrating tunable color coordinates from white to red region in the CIE chromaticity diagram. Considering the relaxation from ⁵D_J to ⁵D_J−1 through cross energy transfer, the Eu³⁺ concentration dependent emission spectra are well simulated based on the analysis of steady state rate equations and the measured lifetimes of the ⁵D_J levels. It is suggested that CaSc₂O₄:Eu³⁺ could be a potential single-phased full-color emitting phosphor for near-ultraviolet InGaN chip pumped white light emitting diodes.     

Photocatalytic effects for the TiO2-coated phosphor materials

This study investigated the photocatalytic behavior of the coupling of TiO₂ with phosphorescent materials. A TiO₂ thin film was deposited on CaAl₂O₄:Eu²⁺,Nd³⁺ phosphor particles by using atomic layer deposition (ALD), and its photocatalytic reaction was investigated by the photobleaching of an aqueous solution of methylene-blue (MB) under visible light irradiation. To clarify the mechanism of the TiO₂-phosphorescent materials, two different samples of TiO₂-coated phosphor and TiO₂–Al₂O₃-coated phosphor particles were prepared. The photocatalytic mechanisms of the ALD TiO₂-coated phosphor powders were different from those of the pure TiO₂ and TiO₂–Al₂O₃-coated phosphor. The absorbance in a solution of the ALD TiO₂-coated phosphor decreased much faster than that of pure TiO₂ under visible irradiation. In addition, the ALD TiO₂-coated phosphor showed moderately higher photocatalytic degradation of MB solution than the TiO₂–Al₂O₃-coated phosphor did. The TiO₂-coated phosphorescent materials were characterized by transmission electron microscopy (TEM), Auger electron spectroscopy (AES) and X-ray photon spectroscopy (XPS).     

Co-existence phenomenon of Ce3+/Ce4+ and Tb3+ in Ce/Tb co-doped Zn2(BO3)(OH)0.75F0.25 phosphor: Luminescence and energy transfer

A serials of Zn₂(BO₃)(OH)_0.75F_0.25 (ZBF), Tb³⁺, Ce^3+/4+ single-doped ZBF and Tb³⁺/Ce^3+/4+ co-doped ZBF novel phosphors with belt-like morphology were obtained through hydrothermal reaction without any surfactant. The obtained samples were characterized by XRD, SEM, EDS, TEM, TGA, XPS, DR, PL, and DT. The TGA curve shows that the phosphor is thermal stability. XPS results show that Tb³⁺ is present in the Tb-doped phosphor, and the Ce³⁺/Ce⁴⁺ mixed valence is present in the Ce-doped phosphor. The PL results indicate that ZBF host material and ZBH:Ce^3+/4+ can emit blue light, ZBF:Tb³⁺ can emit green light. Compared with the Tb³⁺ single doped phosphor, the Tb³⁺/Ce^3+/4+ co-doped phosphors shown stronger emission and shorter decay time, which is attributed to the effective energy transfer from the Ce^3+/4+ to Tb³⁺ ions.     

Yellow-emitting phosphor of Sr3B2O6:Eu for application to white light-emitting diodes

This work focuses on the development of Eu²⁺-doped strontium (Sr)-borate as a yellow-emitting phosphor and its application to the fabrication of white light-emitting diodes (LEDs). Synthesis of Eu²⁺-doped Sr-borate phosphors was finely tuned for obtaining the efficient yellow luminescence through varying host composition, Eu concentration, and firing temperature. The 1300 °C-fired Eu²⁺-doped Sr₃B₂O₆, which was found to be the most efficient candidate to date, was used for white LED fabrication. Their optical properties were evaluated, resulting in warm white lights with CIE chromaticity coordinates of (0.340–0.372, 0.287–0.314) and color rendering indices of 75–77 under the forward currents of 5–40 mA.