蓝宝石图形衬底上利用AlN缓冲层生长高质量GaN

在图形化衬底上以AlN作为缓冲层生长高质量的GaN薄膜,国内相关的报道较少。通过引入两步缓冲层生长方法,在蓝宝石图形衬底上生长基于AlN缓冲层的高质量GaN薄膜,利用低温AlN层生长时内部的缺陷,选择性进行腐蚀,形成衬底与外延层界面间的侧向倒斜角,提高光萃取效率;同时在其上继续生长高温AlN,为后续GaN薄膜提供高质量模板。从外延角度出发,以表面形貌及其上生长的GaN薄膜的晶体质量为衡量依据,优化了低温AlN缓冲层以及高温AlN缓冲层的生长参数,优化后LED样品在20 mA测试电流下的光输出功率较参考样品提升了4%。     

在蓝宝石图形衬底上生长低穿透性位错的GaN薄膜

使用MOCVD外延系统,采用3D-2D生长模式在圆锥图形蓝宝石衬底上生长GaN薄膜。研究发现3D-2D生长模式能够有效的减少GaN薄膜的穿透性位错,其中3D GaN层的生长条件是关键：低V/III比,低温和高生长压力。为了进一步减少TD,3D GaN层的厚度应该与图形衬底上的图形高度接近。当3D GaN层生长结束时,3D GaN层把图形衬底的图形围在其中,具有倾斜的侧壁和（0001）向的上表面,而图形上基本没有沉积物。在接下来的2D生长过程里,GaN沿倾斜侧面快速生长,使得侧面上的穿透性位错产生弯曲,从而减少GaN薄膜的穿透性位错。经过对3D条件的优化,GaN薄膜的穿透性位错降低到1×108cm-2,XRD测试得到的（002）,（102）半宽分别达到211弧秒和219弧秒。     

6H-SiC衬底上采用不同厚度AlN缓冲层对GaN外延层的影响

采用不同厚度AlN作为缓冲层在6H-SiC衬底上生长了GaN外延层,并利用X射线衍射,拉曼散射和透射电子显微镜等对GaN性质进行了研究。AlN缓冲层的应变状态对GaN的晶体质量和表面形貌有很大影响。较厚的AlN缓冲层会导致GaN表面出现裂纹,而太薄的AlN缓冲层会导致GaN层较高的位错密度,从而恶化器件性能。分析了GaN产生裂纹和高位错密度的机制,并采用较优厚度（100nm）的AlN缓冲层生长出高质量的GaN外延层。     

AlN缓冲层厚度对脉冲激光沉积技术生长的GaN薄膜性能的影响

在蓝宝石(Al2O3)衬底上应用脉冲激光沉积技术(PLD)生长不同厚度的AlN缓冲层后进行GaN薄膜外延生长。采用高分辨X射线衍射仪(HRXRD)和扫描电子显微镜(SEM)对外延生长所得GaN薄膜的晶体质量和表面形貌进行了表征。测试结果表明: 相比直接在Al2O3衬底上生长的GaN薄膜, 通过生长AlN缓冲层的GaN薄膜虽然晶体质量较差, 但表面较平整; 而且随着AlN缓冲层厚度的增加, GaN薄膜的晶体质量和表面平整度均逐渐提高。可见, AlN缓冲层厚度对在Al2O3衬底上外延生长GaN薄膜的晶体质量和表面形貌有着重要的影响。     

AlN缓冲层厚度对脉冲激光沉积技术生长的GaN薄膜性能的影响

在蓝宝石(Al2O3)衬底上应用脉冲激光沉积技术(PLD)生长不同厚度的AlN缓冲层后进行GaN薄膜外延生长。采用高分辨X射线衍射仪(HRXRD)和扫描电子显微镜(SEM)对外延生长所得GaN薄膜的晶体质量和表面形貌进行了表征。测试结果表明:相比直接在Al2O3衬底上生长的GaN薄膜,通过生长AlN缓冲层的GaN薄膜虽然晶体质量较差,但表面较平整;而且随着AlN缓冲层厚度的增加,GaN薄膜的晶体质量和表面平整度均逐渐提高。可见,AlN缓冲层厚度对在Al2O3衬底上外延生长GaN薄膜的晶体质量和表面形貌有着重要的影响。     

利用混合极性制备多孔缓冲层及其在GaN厚膜外延中的应用

使用分子束外延(MBE)技术在(0001)面蓝宝石衬底上生长混合极性的氮化镓(GaN)薄膜,利用不同极性面的GaN薄膜在强碱溶液中腐蚀特性的差异,混和极性样品经腐蚀处理后,得到了一层具有多孔结构的GaN层.以多孔结构的GaN作为缓冲层,用卤化物气相外延(HVPE)方法生长GaN厚膜.X射线双晶衍射和光致发光等测试结果表明,多孔结构的GaN缓冲层可以有效地释放GaN厚膜和衬底之间因热膨胀系数失配产生的应力,使GaN厚膜晶体的质量得到很大提高.     

利用混合极性制备多孔缓冲层及其在GaN厚膜外延中的应用

使用分子束外延(MBE)技术在(0001)面蓝宝石衬底上生长混合极性的氮化镓(GaN)薄膜,利用不同极性面的GaN薄膜在强碱溶液中腐蚀特性的差异,混和极性样品经腐蚀处理后,得到了一层具有多孔结构的GaN层.以多孔结构的GaN作为缓冲层,用卤化物气相外延(HVPE)方法生长GaN厚膜.X射线双晶衍射和光致发光等测试结果表明,多孔结构的GaN缓冲层可以有效地释放GaN厚膜和衬底之间因热膨胀系数失配产生的应力,使GaN厚膜晶体的质量得到很大提高.     

GaN缓冲层对生长InN薄膜的影响

采用金属有机物化学气相沉积(MOCVD)方法生长六方相InN薄膜,利用氮化镓(GaN)缓冲层技术制备了高质量薄膜,得到了其能带带隙0.7eV附近对应的光致发光光谱(PL).通过比较未采用缓冲层,同时采用低温和高温GaN缓冲层,以及低温GaN缓冲层结合高温退火三种生长过程,发现低温GaN缓冲层结合高温退火过程能够得到更优表面形貌和晶体质量的InN薄膜,同时表征了材料的电学性质和光学性质.通过对InN薄膜生长模式的讨论,解释了薄膜表面形貌和晶体结构的差异.     

GaN缓冲层对生长InN薄膜的影响

采用金属有机物化学气相沉积(MOCVD)方法生长六方相InN薄膜,利用氮化镓(GaN)缓冲层技术制备了高质量薄膜,得到了其能带带隙0.7eV附近对应的光致发光光谱(PL).通过比较未采用缓冲层,同时采用低温和高温GaN缓冲层,以及低温GaN缓冲层结合高温退火三种生长过程,发现低温GaN缓冲层结合高温退火过程能够得到更优表面形貌和晶体质量的InN薄膜,同时表征了材料的电学性质和光学性质.通过对InN薄膜生长模式的讨论,解释了薄膜表面形貌和晶体结构的差异.     

GaN缓冲层对生长InN薄膜的影响

采用金属有机物化学气相沉积(MOCVD)方法生长六方相InN薄膜，利用氮化镓(GaN)缓冲层技术制备了高质量薄膜，得到了其能带带隙0.7eV附近对应的光致发光光谱(PL). 通过比较未采用缓冲层，同时采用低温和高温GaN缓冲层，以及低温GaN缓冲层结合高温退火三种生长过程，发现低温GaN缓冲层结合高温退火过程能够得到更优表面形貌和晶体质量的InN薄膜，同时表征了材料的电学性质和光学性质. 通过对InN薄膜生长模式的讨论，解释了薄膜表面形貌和晶体结构的差异.     

Laser lift-off technique and the re-utilization of GaN-based LED films grown on sapphire substrate

A thin GaN LED film, grown on 2-inch-diameter sapphire substrates, is separated by laser lift-off. Atom force microscopy （AFM） and the double-crystal X-ray diffraction （XRD） have been employed to characterize the performance of Gan before and after the lift-off process. It is demonstrated that the separation and transfer processes do not alter the crystal quality of the GaN films obviously. InGaN/GaN multi-quantum-wells （MQW＇s） structure is grown on the separated sapphire substrate later and is compared with that grown on the conventional substmte under the same condition by using PL and XRD spectrum.     

Enhancement of photo- and electro-luminescence of GaN-based LED structure grown on a nanometer-scaled patterned sapphire substrate

In this study, a 2 in. sized a highly periodic nanometer-scaled patterned sapphire substrate (NPSS) was fabricated using nanoimprint lithography (NIL) and inductively coupled plasma etching to improve the light-extraction efficiency of GaN-based light-emitting diodes (LEDs). A blue LED structure was grown on the nanometer-scale patterned sapphire substrates, and the photoluminescence (PL) and electroluminescence (EL) were measured to confirm the effectiveness of the nanometer-scaled patterns on sapphire. An improvement in luminescence efficiency was observed when NPSS was applied; 2 times stronger PL intensity and 2.8 times stronger EL intensity than the LED structure grown on the unpatterned sapphire wafers were measured. These results show highly periodic nanometer-scaled patterns create multi-photon scattering and effectively enhance the light-extraction efficiency of LEDs.     

GaN/metal/Si heterostructure fabricated by metal bonding and laser lift-off

A process methodology has been adopted to transfer GaN thin films grown on sapphire substrates to Si substrates using metal bonding and laser lift-off techniques. After bonding, a single KrF (248 nm) excimer laser pulse was directed through the transparent sapphire substrates followed by low-temperature heat treatment to remove the substrates. The influence of bonding temperature and energy density of the excimer laser on the structure and optical properties of GaN films were investigated systemically. Atomic force microscopy, X-ray diffraction and photolumi-nescence measurements showed that (1) the quality of the GaN film was higher at a lower bonding temperature and lower energy density; (2) the threshold of the energy density of the excimer laser lift-off GaN was 300 mJ/cm~2. The root-mean-square roughness of the transferred GaN surface was about 50 nm at a bonding temperature of 400 ℃.     

2×25.4 mm GaN LED外延膜的激光剥离及其衬底的重复利用

利用激光剥离技术实现直径为50.8 mm CaN LED外延膜的大面积完整剥离.激光剥离后的原子力显微镜(AFM)扫描和X射线双晶衍射谱(XRD)表明剥离前后外延膜的质量并未明显改变.并报道了在剥离掉后的蓝宝石(α-Al2O3)衬底上MOCVD外延生长InGaN/CaN多量子阱(MQW's)LED器件结构,通过光致发光谱(PL)和XRD谱对比分析了在相同条件下剥离掉后衬底与常规衬底上生长的CaN LED外延膜晶体质量.     

Infrared reflectance analysis of GaN epitaxial layers grown on sapphire and silicon substrates

Infrared reflectance (IR) of GaN grown on sapphire and silicon substrates has been studied both theoretically and experimentally. The theoretical calculation of the IR spectra is based on the transfer matrix method. The IR spectral characteristics influenced by several factors, such as film thickness, incident angle, free carriers, are systematically examined. Combined with experimental results, surface scattering and interface layer effects are also studied. For GaN epilayers grown on sapphire, carrier concentrations and mobility are determined by fitting to the IR reststrahlen band and compared with the Hall measurement. The interface effect is demonstrated to cause a damping behaviour of the interference fringes away from the reststrahlen band. For GaN grown on Si, the IR spectra predicted the large surface roughness of the epilayers. A variation of IR reststrahlen band is correlated to the microstructures of the films, i.e. their polycrystalline nature of the GaN films grown on Si. A three-component effective medium model is proposed to calculate the IR spectra for polycrystalline GaN, and a qualitative correlation between the IR spectra and structure of the film is established. All results show that IR, as a non-destructive method, is efficient for characterising GaN epilayers in semiconductor processing.     

蓝宝石衬底上HVPE-GaN厚膜生长

采用氢化物气相外延(HVPE)方法,以蓝宝石作衬底,分别在MOCVD-GaN模板和蓝宝石衬底上直接外延生长GaN.模板上的GaN生长表面平整、光亮,但开裂严重.其(0002)的双晶衍射半高宽最低为141″;蓝宝石衬底上直接生长GaN外延层质量较差,其双晶衍射半高宽为1688″,但不发生开裂.HCl的载气流量对预反应有很大的影响.应力产生于外延层和衬底之间的界面处,界面孔洞的存在可以释放应力,减少开裂.光致发光(PL)谱中氧杂质引起强黄光发射.     

锥形图形衬底上氮化镓薄膜生长和表征

GaN films are grown on cone-shaped patterned sapphire substrates(CPSSs)by metal-organic chemical vapor deposition,and the influence of the temperature during the middle stage of GaN growth on the threading dislocation(TD)density of GaN is investigated.High-resolution X-ray diffraction(XRD)and cathodeluminescence(CL)wereusedtocharacterizetheGaNfilms.TheXRDresultsshowedthattheedge-typedislocation density of GaN grown on CPSS is remarkably reduced compared to that of GaN grown on conventional sapphire substrates(CSSs).Furthermore,whenthegrowthtemperatureinthemiddlestageofGaNgrownonCPSSdecreases,the full width at half maximum of the asymmetry(102)plane of GaN is reduced.This reduction is attributed to the enhancement of vertical growth in the middle stage with a more triangular-like shape and the bending of TDs.The CL intensity spatial mapping results also showed the superior optical properties of GaN grown on CPSS to those of GaN on CSS,and that the density of dark spots of GaN grown on CPSS induced by nonradiative recombination is reduced when the growth temperature in the middle stage decreases.     

Integration of GaN thin films with dissimilar substrate materials by Pd-In metal bonding and laser lift-off

Gallium nitride (GaN) thin films grown on sapphire substrates were successfully bonded and transferred onto GaAs, Si, and polymer “receptor” substrates using a low-temperature Pd-In bond followed by a laser lift-off (LLO) process to remove the sapphire growth substrate. The GaN/sapphire structures were joined to the receptor substrate by pressure bonding a Pd-In bilayer coated GaN surface onto a Pd coated receptor substrate at a temperature of 200°C. X-ray diffraction showed that the intermetallic compound PdIn₃ had formed during the bonding process. LLO, using a single 600 mJ/cm², 38 ns KrF (248 nm) excimer laser pulse directed through the transparent sapphire substrate, followed by a low-temperature heat treatment, completed the transfer of the GaN onto the “receptor” substrate. Cross-sectional scanning electron microscopy and x-ray rocking curves showed that the film quality did not degrade significantly during the bonding and LLO process.     

利用高频Plasma CVD在蓝宝石衬底上生长 立方GaN缓冲层及其光学性质

研究了采用高频PlasmaCVD技术在较低温度下(300—400℃)生长以GaN为基的Ⅲ-Ⅴ族氮化物的可行性,在蓝宝石衬底上生长了GaN缓冲层.热处理后的光致发光谱和X光衍射表明,生长的GaN缓冲层为立方相,带边峰位于3.15eV.在作者实验的范围内,最优化的TMGa流量为0.08sccm(TMAm=10sccm时),XPS分析结果表明此时的Ga/N比为1.03.这是第一次在高Ⅴ/Ⅲ比下得到立方GaN.相同条件下石英玻璃衬底上得到的立方GaN薄膜,黄光峰很弱,晶体质量较好.     

Influence of GaN material characteristics on device performance for blue and ultraviolet light-emitting diodes

An analysis of blue and near-ultraviolet (UV) light-emitting diodes (LEDs) and material structures explores the dependence of device performance on material properties as measured by various analytical techniques. The method used for reducing dislocations in the epitaxial III-N films that is explored here is homoepitaxial growth on commercial hybride vapor-phase epitaxy (HVPE) GaN substrates. Blue and UV LED devices are demonstrated to offer superior performance when grown on GaN substrates as compared to the more conventional sapphire substrate. In particular, the optical analysis of the near-UV LEDs on GaN versus ones on sapphire show substantially higher light output over the entire current-injection regime and twice the internal quantum efficiency at low forward current. As the wavelength is further decreased to the deep-UV, the performance improvement of the homoepitaxially grown structure as compared to that grown on sapphire is enhanced.