Sulfidation/regeneration multicycle testing of nickel-modified ZnFe2O4 desulphurization sorbent

A commercial metal oxide sorbent for the desulphurization of coal-derived gas requires high desulphurization reactivity, mechanical strength, ability to regenerate, and stability to endure many sulfidation-regeneration cycles. In this paper, the sulfur capacity and multiple cycles of a nickel-modified ZnFe₂O₄ sorbent prepared by the sol-gel auto-combustion method were measured in a fixed-bed reactor at middle temperature of 300°C (sulfidation temperature) and 500°C (regeneration temperature). Also, the BET surface area, pore volume, average pore diameter and X-ray diffraction (XRD) patterns of the sorbent through multicycles were studied. Multicycle runs indicate that the sulfidation reactivity decreases slightly during the second cycle and keeps steady in the following cycles. The results indicate that the nickel-modified ZnFe₂O₄ keeps high reactivity and structural stability in the multicycle testing of sulfidation/regeneration.     

Sulfidation/regeneration multicycle testing of nickel-modified ZnFe<Subscript>2</Subscript>O<Subscript>4</Subscript> desulphurization sorbent

A commercial metal oxide sorbent for the desulphurization of coal-derived gas requires high desulphurization reactivity, mechanical strength, ability to regenerate, and stability to endure many sulfidation-regeneration cycles. In this paper, the sulfur capacity and multiple cycles of a nickel-modified ZnFe₂O₄ sorbent prepared by the sol-gel auto-combustion method were measured in a fixed-bed reactor at middle temperature of 300°C (sulfidation temperature) and 500°C (regeneration temperature). Also, the BET surface area, pore volume, average pore diameter and X-ray diffraction (XRD) patterns of the sorbent through multicycles were studied. Multicycle runs indicate that the sulfidation reactivity decreases slightly during the second cycle and keeps steady in the following cycles. The results indicate that the nickel-modified ZnFe₂O₄ keeps high reactivity and structural stability in the multicycle testing of sulfidation/regeneration.     

Desulfurization performance of iron-manganese-based sorbent for hot coal gas

A series of iron-manganese-based sorbents were prepared by co-precipitation and physical mixing method, and used for H₂S removal from hot coal gas. The sulfidation tests were carried out in a fixed-bed reactor with space velocity of 2000 h⁻¹(STP). The results show that the suitable addition of manganese oxide in iron-based sorbent can decrease H₂S and COS concentration in exit before breakthrough due to its simultaneous reaction capability with H₂S and COS. Fe₃O₄ and MnO are the initial active components in iron-manganese-based sorbent, and FeO and Fe are active components formed by reduction during sulfidation. The crystal phases of iron affect obviously their desulfurization capacity. The reducibility of sorbent changes with the content of MnO in sorbent. S7F3M and S3F7M have bigger sulfur capacities (32.68 and 32.30 gS/100 g total active component), while S5F5M has smaller sulfur capacity (21.92 gS/100 g total active component). S7F3M sorbent has stable sulfidation performance in three sulfidation-regeneration cycles and no apparent structure degradation. The sulfidation performance of iron-manganese-based sorbent is also related with its specific surface area and pore volume.     

KINETIC AND STRUCTURAL STUDIES OF REGENERATION OF SULFIDED DOLOMITE IN CARBON DIOXIDE II THE CYCLIC REGENERATION

(Communicated by H.L. Toor)

Regeneration of sulfided dolomite in CO₂, an alternative to regeneration in CO₂/H₂O, has been conducted in a TGA system up to 20 cycles under the optimal regeneration condition. The solid sorbent has shown a much slower deterioration in sulfidation capacity upon cycling by regeneration in CO₂ than in CO₂/H₂O. The utilization of Ca reached 50% in the 20th cycle, compared with the 20% by the CO₂/H₂O regeneration. The XES sulfur profile of partially reacted samples indicated a switch in reaction pattern, both in sulfidation and regeneration, from topochemical to nonlopochemical at the 3th/4th cycle. Incorporaling the concept of solid deactivation, a cyclic regeneration model was developed and successfully predicts the progress of regeneration in a specific cycle and the trend of change in reaction pattern.     

Effects of boron and fluorine modified γ-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> with tailored surface acidity on catalytic ethanol dehydration to ethylene

The effect of boron and fluorine modified γ-Al₂O₃ was investigated during ethanol dehydration to ethylene. The conventional and modified γ-Al₂O₃ were prepared by a sol–gel method and characterized by various techniques. The results showed that boron modified γ-Al₂O₃ possessed decreased amount of Lewis acid sites by increasing the boron content. Fluorine modified γ-Al₂O₃ created new Brönsted acid sites with increasing the fluorine content, which resulted in the coexistence of Brönsted and Lewis acid sites, at the same time, strong acid sites appeared. Boron modified γ-Al₂O₃ catalyst (Al-B1) at 340 °C exhibited excellent catalytic stability and good selectivity for ethanol conversion to ethylene. The improvement in the catalytic stability could be attributed to the lower acidity after boron modification. The results indicated that on γ-Al₂O₃ catalyst, strong acid sites especially Brönsted acid sites were responsible for coking deactivation and unfavorable to ethanol dehydration to ethylene.     

Kinetic behaviour of iron oxide sorbent in hot gas desulfurization

Although a number of reports on sorbents containing ZnO for H₂S removal from coal-derived gases can be found in the literature, it is shown in our study that a special sorbent containing Fe₂O₃·FeO (SFO) with minor promoters (Al₂O₃, K₂O, and CaO) as the main active species is more attractive for both sulfidation and regeneration stages, also under economic considerations. This paper presents the kinetic behaviour of SFO in a hot gas desulfurization process using a thermogravimetric analysis under isothermal condition in the operating range between 500 and 800 °C. The gas stream was N₂ with a 2% wt of H₂S. Experiences carried out on sorbent sulfidation with SFO (particle sizes in the range of 0.042-0.12 mm) indicate that the sorbent sulfidation capacity sharply increases with temperature in the range of 500-600 °C. It is also shown that the sample weight reaches its maximum absorption capacity, near saturation, at 600 °C so that it makes no sense to increase the sulfidation temperature from this point. To make a comparison between SFO and a zinc titanate based sorbent, a set of sulfidation tests was carried out at 600 °C during 7200 s using the same sieve range for both sorbents between 42 and 90 μm. Results show that the sulfidation capacity of SFO is 1.9 times higher than that of zinc titanate.     

Effect of sulfidation/oxidative regeneration cycle on the solid structural changes of sorbent for high-temperature removal of H2S

In order to investigate the effects of sulfidation/oxidative regeneration cycle on the change of structural properties and removal capacity of sorbent, sulfidation/regeneration cycle was carried out up to 15 times in a fixed-bed reactor. The effluent gases from the fixed-bed reactor were analyzed by gas chromatography, and XRD, SEM, and liquid nitrogen physisorption method were used to characterize the reacted sorbents. The sorbent treated first sulfidation/regeneration cycle exhibited maximum specific surface area and the highest H₂S removal capacity. Hysteresis of adsorption isotherm of the regenerated sorbent reflected the growth of pores of fresh sorbent and pore size distribution confirmed this fact. Furthermore constant H₂S removal capacity was maintained up to 15 times of sulfidation/regeneration cycle.     

Effect of support on reactivity and selectivity of Ni-based oxygen carriers for chemical-looping combustion

Different Ni-based oxygen carriers were prepared by dry impregnation using γ-Al₂O₃ as support. The reactivity, selectivity during methane combustion, attrition rate and agglomeration behavior of the oxygen carriers were measured and analyzed in a thermogravimetric analyzer and in a batch fluidized bed during multi-cycle reduction-oxidation tests.Ni-based oxygen carriers prepared on γ-Al₂O₃ showed low reactivity and low methane combustion selectivity to CO₂ and H₂O, because most of the impregnated NiO reacted to NiAl₂O₄. To avoid or to minimize the interaction of NiO with alumina some modifications of the support via thermal treatment or chemical deactivation with Mg or Ca oxides were analyzed. Thermal treatment of γ-Al₂O₃ at 1150 °C produced the phase transformation to α-Al₂O₃. Ni-based oxygen carriers prepared on α-Al₂O₃, MgAl₂O₄, or CaAl₂O₄ as support showed very high reactivity and high methane combustion selectivity to CO₂ and H₂O because the interaction between the NiO and the support was decreased. In addition, these oxygen carriers had very low attrition rates and did not show any agglomeration problems during operation in fluidized beds, and so, they seem to be suitable for the chemical-looping combustion process.     

Catalytic Oxygen Removal from Synthetic Coke Oven Gas: A Comparison of Sulfided CoMo/γ-Al2O3 and NiMo/γ-Al2O3 Catalysts with Pt/γ-Al2O3 as Benchmark Catalyst

For the oxygen removal from coke oven gas (COG) the catalytic activity of commercial catalysts CoMo/γ-Al₂O₃ and NiMo/γ-Al₂O₃ was evaluated after a sulfidation pretreatment and compared to the Pt/γ-Al₂O₃ reference catalyst. Elemental analysis and temperature-programmed desorption showed that the oxidation reaction and the associated oxidation of active sulfidic centers is the main cause of deactivation despite the presence of other reductants, such as hydrogen. This approach could allow an appropriate sulfide catalyst to be designed for oxygen removal corresponding to the typical COG composition in the presence of H₂S.     

Development of Catalyst-Sorbents for Simultaneous Removal of SO2 From Flue Gas by Low Temperature Ozone Oxidation

One technological process employing ozone and heterogeneous catalyst-sorbents was proposed for removal of SO₂ from flue gas. The catalyst-sorbents were developed and tested especially for adsorption and oxidation of SO₂. Alternative catalyst-supporters including γ-Al₂O₃, permutite, silica gel, activated carbon and diatomite combined with different metal oxides (MnO₂, Cr₂O₃, Fe₂O₃, CuO, CoO and NiO) were evaluated and tested. It was found that γ-Al₂O₃ doped with MnO₂ can be considered as removal-effective sorbent for adsorption and oxidation of SO₂. The synergetic effect between ozone and catalyst was found to be dominated. Effects of catalyst preparation parameters like calcination temperature, metal loaded and reaction temperature, etc. were investigated based on the MnO₂/Al₂O₃ catalyst-sorbents. Results show that γ-Al₂O₃ combined with 8% Mn, calcinated under 573 K and reacted at 413 K are the optimal parameters for removal of SO₂. Extra NO in flue gas can slightly enhance the capture efficiency of SO₂.     

Preparation of the γ-Al2O3/PANI nanocomposite via enzymatic polymerization

Peroxidase-catalyzed template-guided polymerization of aniline in the presence of γ- alumina nanosheet (NS) particles have been carried out in aqueous media and γ-Al₂O₃/PANI nanocomposite was obtained. The polymerization of aniline occurred in aqueous solution in the presence of SPS (sulfonated polystyrene) as a template and SDS (sodium dodecyl sulfate) as a surfactant. Both obtained nanocomposites were comparable by SEM images. It was demonstrated that the γ-Al₂O₃ NS/PANI-SPS nanocomposite has higher conductivity and the γ-Al₂O₃ NS/PANI-SDS nanocomposite has higher void areas. The higher conductivity of γ-Al₂O₃ NS/PANI-SPS nanocomposite is attributed to the higher coated areas of γ-Al₂O₃ NS during polymerization in comparison with γ-Al₂O₃ NS/PANI-SDS which are not coated efficiently as the former. The FT-IR studies showed that the γ-Al₂O₃ NS/PANI nanocomposite was formed by interaction of the polyaniline (PANI) and γ-Al₂O₃ NS. FTIR also showed that the amount of PANI in γ-Al₂O₃ NS/PANI-SPS is more than in γ-Al₂O₃ NS/PANI-SDS. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Catalytic Ozonation by Manganese,Iron and Cerium Oxides on γ-Al2O3 Pellets for the Degradation of Organic Pollutants in Continuous Fixed-Bed Reactor

ABSTRACT

Heterogeneous catalytic ozonation is an efficient technology for degrading refractory organic pollutants in water. However, most studied heterogeneous catalysts for catalytic ozonation were powders, which were not practically available for continuous fixed-bed reactor in water treatment. In this work, manganese, iron and cerium oxides on γ-Al₂O₃ pellets were synthesized and used as heterogeneous catalysts for catalytic ozonation in a continuous fixed-bed reactor. Results showed that all the prepared metal oxides on γ-Al₂O₃ pellets exhibited facilitated catalytic ozonation for degrading refractory contaminates compared with ozonation alone and catalytic ozonation on pure γ-Al₂O₃ pellets. The cerium oxides supported on γ-Al₂O₃ pellets (CeO₂/γ-Al₂O₃) performed best catalytic performance with the COD removal efficiency of 64.3% and TOC removal efficiency of 41.7%. Moreover, the catalytic activity was further enhanced by the synergistic effect of the bimetallic oxides on γ-Al₂O₃ pellets (CeO₂-Fe₂O₃/γ-Al₂O₃). This study is expected to help to encourage further research and applications in AOPs based on the success of this work in designing heterogeneous catalysts available for continuous fixed-bed reactor.     

Effect of Regeneration Temperature on the Composition and Carbon Dioxide Sorption Ability of a K2CO3/Al2O3 Solid Sorbent in a Bubbling Fluidized Bed Reactor

The effect of the regeneration temperature (150°, 250°, and 350°C) during multiple CO₂ cyclic sorption-regeneration cycles of a K₂CO₃/Al₂O₃ solid sorbent in a bubbling fluidized bed reactor was evaluated in terms of the CO₂ capture capacity and chemical composition of the solid sorbent. The CO₂ capture capacity after regeneration at 150° and 250°C decreased with increasing cycle numbers, reaching approximately 57 and 78%, respectively, and 19.0 and 39.3%, respectively, of the original capacity after one and five regeneration cycles. This decline in the CO₂ capture capacity was due to the accumulation of KHCO₃ (at 150°C) and KAl(CO₃)₂(OH)₂ (150° and 250°C) from their incomplete degradation back to the K₂CO₃/Al₂O₃ solid sorbent. When regenerated at 350°C, the CO₂ capture capacity remained essentially constant in each cycle number because of complete desorption (no residual KHCO₃ and KAl(CO₃)₂(OH)₂). The formation mechanism of complex structure occurred similar to the one in a fixed bed reactor/thermogravimetric analyzer with lower regeneration temperature. The general operation conditions for K₂CO₃/Al₂O₃ solid sorbents are summarized.     

Sulfidation and regeneration of iron-based sorbents supported on activated-chars prepared by pressurized impregnation for coke oven gas desulfurization

The sulfidation and regeneration properties of lignite char-supported iron-based sorbent for coke oven gas (COG) desulfurization prepared by mechanical stirring (MS), ultrasonic assisted impregnation (UAI), and high pressure impregnation (HPI) were investigated in a fixed-bed reactor. During desulfurization, the effects of process parameters on sulfidation properties were studied systematically. The physical and chemical properties of the sorbents were analyzed by X-ray diffraction (XRD), scanning electron microscope coupled with energy dispersive spectroscopy (SEM-EDS), Fourier transform infrared (FTIR) and BET surface area analysis. The results of desulfurization experiments showed that high pressure impregnation (HPI) enhanced the sulfidation properties of the sorbents at the breakthrough time for char-supported iron sorbents. HPI method also increased the surface area and pore volume of sorbents. Sulfur capacity of sorbents was enhanced with increasing sulfidation temperatures and reached its maximum value at 400 °C. It was observed that the presence of steam in coke oven gas can inhibit the desulfurization performance of sorbent. SO₂ regeneration of sorbent resulted in formation of elemental sulfur. HPIF10 sorbent showed good stability during sulfide-regeneration cycles without changing its performance significantly.     

The effect of HCl and H<Subscript>2</Subscript>O on the H<Subscript>2</Subscript>S removing capacities of Zn-Ti-based desulfurization sorbents promoted by cobalt and nickel oxide

The sulfur removing capacities of various Zn-Ti-based sorbents were investigated in the presence of H₂O and HCl at high-(sulfidation, 650 °C; regeneration, 800 °C) and medium-(sulfidation, 480 °C; regeneration, 580 °C) temperature conditions. The H₂O effect of all sorbents was not observed at high-temperature conditions. At mediumtemperature conditions, the reaction rate of ZT (Zn/Ti : 1.5) sorbent decreased with the level of H₂O concentration, while modified (ZTC, ZTN) sorbents were not affected by the water vapor. HCl vapor resulted in the deactivation of ZT sorbent with a cycle number at high-temperature due to the production of ZnCl₂ while the sulfur removing capacities of ZTC and ZTN sorbents were maintained during 4–5 cyclic tests. In the case of medium-temperature conditions, ZT sorbent was poisoned by HCl vapor while cobalt and nickel added to ZT sorbent played an important catalytic role to prevent from being poisoned by HCl due to providing heat, emitted when these additives quickly react with H₂S even at medium-temperature conditions, to the sorbents     

Direct synthesis of dimethyl ether from carbon-monoxide-rich synthesis gas: Influence of dehydration catalysts and operating conditions

Various dehydration catalysts were studied in the synthesis of dimethyl ether (DME) directly from carbon-monoxide-rich synthesis gas under a series of different reaction conditions. The investigated catalyst systems consisted of combinations of a methanol catalyst (CuO/ZnO system) with catalysts for methanol dehydration based on γ-Al₂O₃ or zeolites and γ-Al₂O₃ was identified as the most favorable dehydration catalyst. Various reaction parameters such as temperature, H₂/CO ratio and space velocity were studied. The impact of water on Cu/ZnO/Al₂O₃-γ-Al₂O₃ catalysts was investigated and no deactivation could be observed at water contents below 10% during running times of several hours. A running time of several days and a water content of 10% led to a significant increase of CO conversion but the water gas shift reaction became dominating and CO₂ was the main product. After termination of water feeding significant deactivation of the catalyst system was observed but the system returned to high DME selectivity. Catalyst stability and the influence of CO₂ in the gas feed were studied in experiments lasting for about three weeks. The presence of 8% of CO₂ caused an approximately 10% lower CO conversion and an about 5% lower DME selectivity compared to the reaction system without CO₂.     

Removal of sulfur at high temperatures using iron-based sorbents supported on fine coal ash

This paper deals with the simultaneous removal of H₂S and COS in the temperature range of 400-650 °C at 1 bar by using iron-based sorbents. The iron-based sorbents were prepared using iron oxide and cerium oxide with coal fine ash as the support. Simulated coal gas was used in the sulfidation experiments and 5% O₂ in N₂ gas was used for regeneration of sorbents. Both sulfidation and regeneration experiments have been carried out using a fixed-bed quartz reactor. The product gases were analyzed using a GC equipped with a TCD and a FPD. The results demonstrated that both H₂S and COS can be effectively reduced using the iron-based sorbents supported on fine coal ash. XRD analysis shows that Fe_1−xS phase has formed during sulfidation indicating a high sulfur capacity of the sorbent. The mechanism of the removal of COS simultaneously with H₂S is also discussed.     

Dispersion of Na2CO3 on γ-Al2O3 and the threshold effect in flue-gas desulfurization

Na₂CO₃ can disperse onto the surface of γ-Al₂O₃ and form a quite complete monolayer. The adsorption capacity of SO₂ on Na₂CO₃/γ-Al₂O₃ increases with Na₂CO₃ loading, and reaches a maximum at the dispersion threshold. When the loading is below the threshold, the adsorption is in company with oxidation of SO₂, and the regeneration recovery percentage of the adsorbent is beyond 60%. However, as the loading is at the threshold or higher, the adsorption is only an acidic–basic interaction and the regeneration recovery percentage is much lower. With due consideration for all concerned, the chosen Na₂CO₃ loading should enable Na₂CO₃ in the sample to cover the greater part, but not the whole surface of γ-Al₂O₃.     

Preparation and evaluation of α-Al2O3 supported lithium ion sieve membranes for Li+ extraction

Spinel lithium manganese oxide ion-sieves have been considered the most promising adsorbents to extract Li⁺ from brines and sea water. Here, we report a lithium ion-sieve which was successfully loaded onto tubular α-Al₂O₃ ceramic substrates by dipping crystallization and post-calcination method. The lithium manganese oxide Li₄Mn₅O₁₂ was first synthesized onto tubular α-Al₂O₃ ceramic substrates as the ion-sieve precursor (i.e. L-AA), and the corresponding lithium ion-sieve (i.e. H-AA) was obtained after acid pickling. The chemical and morphological properties of the ion-sieve were confirmed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Both L-AA and H-AA showed characteristic peaks of α-Al₂O₃ and cubic phase Li₄Mn₅O₁₂, and the peaks representing cubic phase could still exist after pickling. The lithium manganese oxide Li₄Mn₅O₁₂ could be uniformly loaded not only on the surface of α-Al₂O₃ substrates but also inside the pores. Moreover, we found that the equilibrium adsorption capacity of H-AA was 22.9 mg·g⁻¹. After 12 h adsorption, the adsorption balance was reached. After 5 cycles of adsorption, the adsorption capacity of H-AA was 60.88% of the initial adsorption capacity. The process of H-AA adsorption for Li⁺ correlated with pseudo-second order kinetic model and Langmuir model. Adsorption thermodynamic parameters regarding enthalpy (∆ H), Gibbs free energy (∆ G) and entropy (∆ S) were calculated. For the dynamic adsorption–desorption process of H-AA, the H-AA exhibited excellent adsorption performance to Li⁺ with the Li⁺ dynamic adsorption capacity of 9.74 mg·g⁻¹ and the Mn²⁺ dissolution loss rate of 0.99%. After 3 dynamic adsorption–desorption cycles, 80% of the initial dynamic adsorption capacity was still kept.