Applicability of hemicyanine phenyltrialkylborate salts as free‐radical photoinitiators in the visible‐light polymerization of acrylate

The photoinitiation ability of photoredox pairs composed of a hemicyanine dye cation and different borate anions for the radical polymerization of 2‐ethyl‐2‐(hydroxymethyl)‐1,3‐propanediol triacrylate was investigated. In such a system, the excited dye chromophore is reduced by different tetraorganylborate anions. Upon irradiation at 488 nm, reductive carbon–boron bond cleavage occurs, producing reactive radicals, which start the chain reaction. The efficiency of bond‐breaking processes was found to be dependent on the nature of both the acceptors and the donors. The experimental results show that the photoinitiating ability of the tested photoredox pairs were controlled by both the driving force of the electron‐transfer process between the electron donor and the electron acceptor and the reactivity of the free radical that resulted from the secondary reactions occurring after the photoinduced electron‐transfer process. Using the nanosecond flash photolysis method, we studied the spectral and kinetic characteristics of the triplet state of cyanine dye and determined the rate constants of the triplet quenching by phenyltrialkylborate salts. The results obtained show that the tetramethylammonium phenyl‐tri‐n‐butylborate (TB7) has a faster electron‐transfer rate than the tetramethylammonium n‐butyltriphenylborate (TB2) salt, which bore only one butyl group attached to the boron. The relative initiator efficiency of the triphenylbutylborate salts, as compared to the corresponding phenyltrialkylborate salts with a common chromophore, was determined. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Novel N‐ethyl‐2‐styrylquinolinium iodides as sensitizers in the photoinitiated free‐radical polymerization of trimethylolopropane triacrylate. II

Results of kinetic studies of two‐component photoinitiator systems used in the visible‐light photoinduced polymerization of 2‐ethyl‐2‐(hydroxymethyl)‐1,3‐propanediol triacrylate are presented. Nine different styrylquinolinum dyes coupled with n‐butyltriphenylborate as a coinitiator have been used as photoinitiating systems. Reactive radicals that initiate the polymerization are formed by the well‐known mechanism of photoinduced electron transfer between dye cations acting as electron acceptors and borate anions acting as electron donors. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Photoinitiating free‐radical polymerization electron‐transfer pairs applying amino acids and sulfur‐containing amino acids as electron donors

A series of free‐radical polymerization initiation systems, based on xanthene dyes as the absorbing chromophores [Rose bengal derivative, 3‐(3‐methylbutoxy)‐5,7‐diiodo‐6‐fluorone and 3‐acetoxy‐2,4,5,7‐tetraiodo‐6‐fluorone] and sulfur‐containing amino acids as the electron donors, were investigated. The photoredox pair xanthene dye/sulfur‐containing amino acid was effectively used for photoinitiation of free‐radical polymerization of the mixture composed of poly(ethylene glycol)diacrylate–1% NH₄OH (3 : 1). The highest initiating efficiencies were observed for the system composed of methionine derivatives as the electron donor. The mechanism of photoinduced electron transfer between sulfur‐containing amino acids and triplet state of xanthene dye was investigated using laser‐flash and steady‐state photolysis techniques. Based on photochemistry of xanthene dyes, photochemistry of sulfur‐containing amino acids, and obtained results, the mechanism describing the major processes occurring during the photoinitiated polymerization by a photoinduced intermolecular electron‐transfer process was postulated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 358–365, 2005     

Development of new heterobicationic monomethine dyes as effective photoinitiator of free radical polymerization in visible‐light region

The dye initiators consisting of N‐[3‐(p‐alkylpyridine)propyl]‐2‐[N‐(3‐bromopropyl)quinoline]‐2‐methylenebenzotiazolium diiodides as chromophores and n‐butyltriphenylborate anion as electron donor were prepared to achieve an efficient photoinitiator of free radical polymerization in a visible‐light region. The relative photoinitiating efficiencies of novel photoinitiators of vinyl monomers polymerization were evaluated. The results obtained clearly documented that the bicationic photoinitiators exhibit a marked increase in the photoinitiation ability compared to the initiators consisting of a single charged hemicyanine dye. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of oxygen on the crosslinking and mechanical properties of a thermoset formed by free‐radical photocuring

In this article, we report on the formation of optically transparent photopolymer films from hexanediol diacrylate (HDDA) by inkjet printing, where droplets of monomer approximately 5 μm in diameter were deposited onto a surface. The films were cured by irradiation with a UV‐light‐emitting‐diode light source. It was found that the inkjet‐printed HDDA films picked up a considerable amount of absorbed O₂ during printing. Exposure to increasing amounts of O₂ during photocuring severely restricted both the degree of conversion and the UV dose required for gelation in proportion to the O₂ concentration. Viscoelastic property data indicated that exposure to reduced oxygen concentrations during thermal postcuring (dark reaction) resulted in linear trends of increasing modulus above the glass‐transition temperature (T_g) and increasing T_g itself. Thus, the final crosslink density was greater in fully cured samples that were exposed to atmospheres with increasing inert gas concentrations. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and photopolymerization of 2‐(acryloyloxy)ethyl piperidine‐1‐carboxylate and 2‐(acryloyloxy)ethyl morpholone‐4‐carboxylate

Two low‐viscosity monomers, 2‐(acryloyloxy)ethyl piperidine‐1‐carboxylate (AEPC II) and 2‐(acryloyloxy)ethyl morpholone‐4‐carboxylate (AEMC), were synthesized with a non‐isocyanate route. The photopolymerization kinetics was monitored by real‐time infrared spectroscopy with a horizontal sample holder. The results indicated that AEPC II and AEMC had high ultraviolet curing rates and final double‐bond conversions, which could reach 90 and 95%, respectively. The glass‐transition temperatures of AEPC II/urethane acrylate resin (1/4 w/w), AEMC/urethane acrylate resin (1/4 w/w), and isobornyl acrylate/urethane acrylate resin (1/4 w/w) mixtures were 37.5, 45.6, and 57°C, respectively. The crosslink density of the AEMC/urethane acrylate resin (1/4 w/w) mixture was lower than that of the isobornyl acrylate/urethane acrylate resin (1/4 w/w) mixture. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Pseudo‐first‐order kinetic studies of the sorption of acid dyes onto chitosan

The adsorption of five acid dyes onto chitosan, derived through the deacetylation of crab‐shell chitin, from aqueous solutions was studied. The equilibrium isotherms were measured and analyzed with the Langmuir, Freundlich, and Redlich–Peterson equations; the results correlated well with the Langmuir equation. Kinetic studies were also performed in an agitated batch adsorber to study the effect of the initial dye concentration and the mass of chitosan. The kinetics were analyzed with the pseudo‐first‐order rate equation, and the rate constants were determined. The first‐order kinetic model correlated the experimental concentration and time data at short times and even up to 60% of the total adsorption period in a number of systems. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1633–1645, 2004     

Preparation and characterization of ultraviolet‐curable nanocomposite coatings initiated by benzophenone/n‐methyl diethanolamine

A series of ultraviolet‐curable nanocomposite coatings were prepared with condensed nanosilica particles and with benzophenone/n‐methyl diethanolamine as the initiator. The nanosilica that incorporated into the nanocomposites did not aggregate even when the nanosilica concentration was as high as 22.5%. Adding nanosilica increased the curing speed, thermal stability, and ultraviolet shielding properties of the nanocomposites without reducing the transparency of the ultraviolet‐curing coatings. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 912–918, 2005     

Kinetic study of the aqueous free‐radical polymerization of 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid via an online proton nuclear magnetic resonance technique

The free‐radical polymerization of 2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid (AMPS) in aqueous media and in the presence of potassium persulfate (KPS) as a thermal initiator was studied. The ¹H‐NMR method was applied to record the reaction data in online gain. The effects of the monomer and initiator concentrations and also the reaction temperature were studied. The order of reaction with respect to the monomer was much greater than unity (1.94). None of the three theories describing an order of reaction higher than unity could predict the AMPS polymerization mechanism in this study. So, a new mechanism is presented. It is suggested that initiation took place through the formation of a complex between the initiator and monomer, and termination occurred not only by a bimolecular reaction but also by a monomolecular reaction. The order with respect to KPS was 0.49; this was consistent with classical kinetic theory. The determined activation energy at the overall rate of reaction was 92.7 kJ mol^?1 K^?1. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Kinetic study of the free‐radical polymerization of vinyl acetate in the presence of deuterated chloroform by 1H‐NMR spectroscopy

The free‐radical polymerization of vinyl acetate was performed in the presence of deuterated chloroform (CDCl₃) as a chain‐transfer agent (telogen) and 2,2′‐azobisisobutyronitrile as an initiator. The effects of the initiator and solvent concentrations (or equivalent monomer concentration) and the reaction temperature on the reaction kinetics were studied by real‐time ¹H‐NMR spectroscopy. Data obtained from analysis of the ¹H‐NMR spectra were used to calculate some kinetic parameters, such as the initiator decomposition rate constant (k_d), k_p(f/k_t)^1/2 ratio (where k_p is the average rate constant for propagation, f is the initiator efficiency, and k_t is the average rate constant for termination), and transfer constant to CDCl₃ (C). The results show that k_d and k_p(f/k_t)^1/2 changed significantly with the solvent concentration and reaction temperature, whereas they remained almost constant with the initiator concentration. C changed only with the reaction temperature. Attempts were made to explain the dependence of k_p(f/k_t)^1/2 on the solvent concentration. We concluded from the solvent‐independent C values that the solvent did not have any significant effect on the k_p values. As a result, changes in the k_p(f/k_t)^1/2 values with solvent concentration were attributed to the solvent effect on the f and/or k_t values. Individual values of f and k_t were estimated, and we observed that both the f and k_t values were dependent on the solvent (or equivalent monomer) concentration. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Viscosity effects in the photopolymerization of two‐monomer systems

Photopolymerization kinetics and viscosity behavior of five different two‐monomer systems forming hydrogen bonds and composed of mixtures of a high viscosity monomer (HVM) and a low viscosity monomer (LVM) at various molar ratios were investigated at six polymerization temperatures. The monomers used were mono‐ or dimethacrylates. Detailed viscosity measurements of the monomer mixtures showed significant negative deviations from the theoretical values (characterized by excess logarithm viscosities) indicating that interactions between the molecules of the same type (in individual monomers) are stronger than those between two molecules of different types (HVM and LVM). The photopolymerization kinetics were analyzed from the point of view of the appearance, viscosity and temperature behavior of the most reactive composition (MRC), the one showing the highest value of the maximum polymerization rate within a range of the HVM: LVM ratios. It was found that MRC appearance is determined mainly by the initial viscosity of the two‐monomer system, whereas the functionality of the monomers (and network formation) is much less important (MRC is observed even in linear systems). The initial viscosity of all the monomer mixtures showing MRC lay in the range of 0.06–2 Pa s, which is narrow compared to the range of viscosities of the monomers (approximately 10^?3–10³ Pa s). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Reducing volume shrinkage by low‐temperature photopolymerization

Low‐volume‐shrinkage poly(triethylene glycol dimethacrylate) was made by photopolymerization at a low temperature. The final double‐bond conversion and dynamic mechanical analysis indicated the optimal cure temperature to be ?40°C, at which a cured sample had less volume shrinkage than samples cured at room temperature but similar mechanical properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1126–1130, 2007     

Study on propene polymerization using a novel spherical Ziegler‐Natta catalyst and its kinetics

The effects of the Al/Ti ratio and external donor (ED) on the catalytic activity and kinetics of propene polymerization catalyzed by a spherical Ziegler‐Natta (Z‐N) catalyst were investigated. The preparation conditions of the catalyst play an important role in the polymerization kinetics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3737–3740, 2003     

Unexpected visible‐light‐induced free radical photopolymerization at low light intensity and high viscosity using a titanocene photoinitiator

Most visible‐light photoinitiators are based on electron transfer processes and are comprised of two or more components. These initiators can lose effectiveness in viscous systems because the underlying reactions are diffusion controlled. In this contribution, the visible‐light photoinitiator bis(cyclopentadienyl) bis[2,6‐difluoro‐3‐(1‐pyrryl)phenyl]titanium is characterized for polymerization of viscous systems and low light intensities. This compound absorbs visible light at wavelengths up to 550 nm, and does not rely on diffusion‐controlled electron transfer reactions because it undergoes unimolecular decomposition. In contrast to trends observed for other photoinitiators, the effectiveness of the compound is found to increase markedly with the addition of protonic acids and with increasing system viscosity. For a given concentration of initiator and acid, a remarkably low optimal light intensity for effective polymerization is observed. The origins of these surprising results are discussed in terms of the mechanism of decomposition of the photoinitiator. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and characterization of a terpolymer of limonene,styrene, and methyl methacrylate via a free‐radical route

The free‐radical terpolymerization of a monocyclic terpene, namely, limonene (Lim), with styrene (Sty) and methyl methacrylate (MMA) in xylene at 80 ± 0.1°C for 2 h, with benzoyl peroxide (BPO) as an initiator under an inert atmosphere of nitrogen was extensively studied. The kinetic expression was R_pα[BPO]^0.5[Sty]^1.0[MMA]^1.0[Lim]^?1.0, where R_p is the rate of polymerization. The overall energy of activation was calculated as 26 kJ/mol. R_p decreased as [Lim] increased. This was due to a penultimate unit effect. The Fourier transform infrared spectra of the terpolymer showed bands at 3025–3082, 1728, and 2851–2984 cm^?1 due to C? H stretching of phenyl (? C₆H₅) protons of Sty, ? OCH₃ of MMA, and trisubstituted olefinic protons of Lim, respectively. The ¹H‐NMR spectra showed peaks at 7.3–8.1, 3.9–4.4, and 5.0–5.5 δ due to the phenyl, methoxy, and trisubstituted olefinic protons of Sty, MMA and Lim, respectively. The values of the reactivity ratios r₁ (MMA; 0.33) and r₂ (Sty + Lim; 0.06) were calculated with the Kelen–T?udos method. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2343–2347, 2004     

Photocure properties of high‐heat‐resistant photoreactive polymers with cinnamate groups

New high‐heat‐resistant photoreactive polymers with cinnamate groups were synthesized by the reaction of cinnamic acid (CA) and epoxy resins. Their photocure properties were investigated with Fourier transform infrared spectroscopy, UV–visible spectroscopy, and thermogravimetric analysis (TGA). Their photocure reaction rates and the extent of reaction conversion increased with the intensity of UV irradiation. To investigate their photocure reaction kinetics, their reaction conversion rates were plotted against reaction conversion so that their photocure reactions could be analyzed in terms of an nth‐order kinetics reaction equation. The YX4000H–CA photoreactive polymer with a biphenyl moiety, which was expected to have strong molecular interactions, showed a lower reaction conversion rate and reaction constant, and the highest reaction conversion rate and reaction constant was observed in XP2030–CA with an optimum cure reaction space and a reduction of molecular interactions compared with the other photoreactive polymers. Thermal stability was studied by observation of the changes in the transmittance of the photocured polymer films upon heating and by measurement of the weight loss with temperature with TGA. These photoreactive polymers showed good thermal properties, with almost no transmittance change in the visible range even after they were heated at 250°C for 1 h, and they exhibited little weight loss up to about 250°C. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Solid‐state polymerization of poly(ethylene 2,6‐naphthalate)

The solid‐state polymerization (SSP) of poly (ethylene 2,6‐naphthalate) (PEN) was studied and compared with that of poly(ethylene terephthalate) (PET). The SSP of PEN, like that of PET, could be satisfactorily described with a modified second‐order kinetic model, which was based on the assumptions that part of the end groups were inactive during SSP and that the overall SSP followed second‐order kinetics with respect to the active end‐group concentration. The proposed rate equation fit the data of the SSP of PEN quite well under various conditions. PEN prepolymers in pellet and cube forms with intrinsic viscosities (IVs) ranging from 0.375 to 0.515 dL/g, various particle sizes, and various carboxyl concentrations were solid‐state polymerized at temperatures ranging from 240 to 260°C to study the effects of various factors. The SSP data obtained in this study could be readily applied to the design of commercial PEN SSP processes. Because PEN and PET share the same SSP mechanism, in general, the SSP behaviors of PEN are similar to those of PET. Thus, the SSP rate of PEN increased with increasing temperature, increasing prepolymer IV, and decreasing prepolymer particle size. However, because of the much higher barrier properties of PEN, the prepolymer particle size and carboxyl concentration had much greater effects on the SSP of PEN than on the SSP of PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1075–1084, 2007     

Kinetic study of radical polymerization. III. Solution polymerization of acrylamide by 1H‐NMR

Solution and radical polymerization of acrylamide in the presence of potassium persulfate in D₂O was investigated up to high conversion by high‐field ¹H‐NMR spectroscopy. The kinetics of reaction was studied according to the data obtained from the corresponding spectra at various times during the polymerization reaction progress. Processing of the data led us to derive the rate equation of this polymerization reaction and determine the reaction order of each component in the rate equation. The order, with respect to initiator, was consistent with the classical kinetic rate equation (0.45), whereas the order with respect to monomer was greater than unity (1.49). The effect of temperature on the polymerization rate was also investigated and the activation energy of 48.4 kJ mol^?1 was obtained over the temperature range of 60–75°C. Also some mechanistic studies were discussed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2007–2013, 2004     

1‐(bromoacetyl)pyrene and its arsonium salt as novel photoinitiators for styrene polymerization

The photopolymerization of styrene (Sty) in DMSO induced by pyrene (Py), 1‐Acetylpyrene (AP), 1‐(Bromoacetyl) pyrene (BP), and 1‐Acetylpyrene triphenyl arsonium bromide (APAS) has been investigated. Under all conditions employed, Py was completely ineffective. Incorporation of a chromophoric (? COCH₃) moiety introduces photoinitiating activity into Py. It was observed that introduction of Br into AP markedly accelerated the rate of UV irradiation‐induced polymerization. BP was further modified to its arsonium salt (APAS). The kinetics and mechanism of polymerization using BP and APAS as initiators have been investigated in detail. The polymerization with BP followed nonideal kinetics (R_p ∝ [BP]^0.8 [Sty]^1.1) with respect to initiator concentration whereas ideal kinetics (R_p ∝ [APAS]^0.48 [Sty]^1.1) was observed when APAS was used as initiator. Degradative transfer is thought to be mainly responsible for this unusual kinetic behavior for BP–Sty system. The kinetic data proved that BP was more effective and faster initiator than APAS. In both the cases, the mechanism of polymerization was free radical as evident by inhibiting the effect of hydroquinone and ESR studies. IR and NMR spectra showed the atactic nature of polystyrene. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1793–1798, 2006