Improvement of properties of silica‐filled styrene–butadiene rubber compounds using acrylonitrile–butadiene rubber

Since silica has strong filler–filler interactions and adsorbs polar materials, a silica‐filled rubber compound has a poor dispersion of the filler and poor cure characteristics. Improvement of the properties of silica‐filled styrene–butadiene rubber (SBR) compounds was studied using acrylonitrile–butadiene rubber (NBR). Viscosities and bound rubber contents of the compounds became lower by adding NBR to the compound. Cure characteristics of the compounds were improved by adding NBR. Physical properties such as modulus, tensile strength, heat buildup, abrasion, and crack resistance were also improved by adding NBR. Both wet traction and rolling resistance of the vulcanizates containing NBR were better than were those of the vulcanizate without NBR. The NBR effects in the silica‐filled SBR compounds were compared with the carbon black‐filled compounds. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1127–1133, 2001     

Effect of pulverized coal/carbon black hybrid fillers on mechanical properties and thermal stability of styrene butadiene rubber composites

Pulverized coal (coal) possesses a layered structure similar to graphite and is a potential reinforcing filler. In this paper, ball milling is used to reduce the particle diameter of coal. The coal is modified with KH-560 to obtain K-COAL and prepared K-COAL/styrene-butadiene rubber (SBR) composites. In addition, carbon black (CB) is modified to obtain CB-Si69, K-COAL and CB-Si69 are added to SBR in different ratios to prepare COAL/CB/SBR composites. The results show that the addition of K-COAL can improve the vulcanization performance, thermal stability, and mechanical properties of SBR composites, but the reinforcing effect is weak. In the COAL/CB/SBR composites, the vulcanization and mechanical properties of the composites gradually increase with the increase of CB, while those of the thermal stability decrease. The tensile strength of the 10 phr COAL/30 phr CB/SBR composite is 24.1 MPa, which is elevated by 1105% and 205% compared with the pure SBR and 40 phr K-COAL/SBR composites, respectively. The composites maintain high elasticity while the tensile strengths are greatly improved, and the mechanical properties are significantly enhanced. In conclusion, this paper provides a reference for the clean utilization of coal and shows new possibilities for finding new fillers to replace CB.     

Modification of isoprene rubber by in situ silica generation

BACKGROUND: The reinforcement of elastomers by the addition of fillers is one of the most important aspects in rubber science and technology. In order to optimise the filler–polymer interface, innovative in situ generation of silica within isoprene rubber was carried out by means of a bottom‐up approach through a sol–gel process starting from tetraethoxysilane as silica precursor. The main aim was the study of the effect of the silica concentration and of the presence of coupling agent on the morphology and the dynamic mechanical behaviour of the composites. RESULTS: The in situ generated silica particles were homogeneously dispersed in the vulcanised rubber with dimensions from a few nanometres to the submicrometre scale. In the presence of coupling agent a good polymer–filler adhesion was observed. The dynamic mechanical behaviour was nonlinear for silica contents higher than 20 wt%. In this range of compositions silica exerted a marked reinforcement on the low‐amplitude storage modulus, which is related to the silica content according to the Huber–Vilgis model. CONCLUSION: Isoprene rubber can be effectively reinforced by the in situ generation of silica for silica contents higher than 20 wt%, and the interaction at the silica–rubber interface can be optimised by using suitable coupling agents. Copyright © 2009 Society of Chemical Industry     

Moisture cure and in-situ silica reinforcement of epoxidized natural rubber

Epoxidized natural rubber (ENR) was first precured with 3-aminopropyltriethoxysilane (APS) by the normal compression molding technique. The resultant sheet was further subjected to moisture cure, via hydrolysis and condensation reactions, by soaking it in water. The moisture-cured sample, when prepared under appropriate reaction conditions, demonstrated partial strain-induced crystallization behavior and moderate tensile strength, as opposed to typical peroxide-cured and sulfur-cured vulcanizates. The suitability of the ENR–APS precured sample for in-situ silica reinforcement by the sol–gel process, using tetraethyl orthosilicate (TEOS) as the silica precursor, was also demonstrated. Silica content as high as 36% by weight could be incorporated into the rubber, and TEOS-to-silica conversion of over 60% was observed. Comparative analysis with a typical peroxide-cured sample that was subjected to the same sol–gel process indicates that the silica in the final ENR–APS sol–gel vulcanizate is chemically bound to the rubber network.     

Role of lignin filler in stabilization of natural rubber–based composites

The stabilizing effect of a natural filler, sulfur‐free lignin, on the thermal degradation of natural rubber (NR) was examined. Lignin was incorporated into NR in amounts of 10–30 phr (parts per hundred parts of rubber). It was shown that the lignin preparation used improved the physicomechanical properties of the rubber vulcanizates. Thermogravimetric analysis and differential scanning calorimetry were used to study the thermal degradation of unfilled and lignin‐filled vulcanized natural rubber. Measurements were carried out under atmospheric conditions. It was revealed that lignin used as filler increased the resistance of NR vulcanizates to thermooxidative degradation in air. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1226–1231, 2007     

Synthesis,characterization, and thermal stability of PMMA/SiO2/TiO2 tertiary nanocomposites via non‐hydrolytic sol–gel method

In this study, we use PMMA, tetraethoxysilane and titanium ethoxide to prepare tertiary nanocomposites via non‐hydrolytic sol–gel method. Boron trifluoride monoethylamine was used as catalyst. Silica and titanium dioxide are incorporated into nanocomposites to improve the thermal stability. Thermogravimetric analysis was used for rapid evaluation of the thermal stability of different materials. The integral procedural decomposition temperature has been correlated the volatile parts of polymeric materials and used for estimating the inherent thermal stability of polymeric materials. The thermal stability of hybrids increased with the contents of inorganic components. The inorganic components can improve the thermal stability of PMMA copolymer. Two methods have been used to study the degradation of hybrid during thermal analysis. These investigated methods are Kissenger', Ozawa's methods to classify the thermal stability of nanocomposites. The activation energies of hybrids were higher than that of the copolymer. From the results, silica and titania will enhance the thermal stability of PMMA. We use the solubility test to check the network structure of nanocomposites. The results show the residues of composites after extraction increase with the increasing of inorganic contents. We can conclude that the composites possess network structure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of a nanoclay/triphenyl phosphate hybrid system on the fire retardancy of polycarbonate/acrylonitrile–butadiene–styrene blend

The effect of a hybrid system of nanoclay and triphenyl phosphate (TPP) on the fire retardancy of a polycarbonate (PC)/acrylonitrile–butadiene–styrene (ABS) blend was examined in this study. The nanoclay in the polymers decreased the peak heat release rates (PHRRs) with no significant effect on the ease of ignition and times to extinguishment. Improvements in the flame retardancy were observed only when nanoparticles were used with conventional flame‐retardant (FR) additives. Thermogravimetric analysis (TGA), cone calorimetry, and limited oxygen index (LOI)/UL 94 (Underwriters Laboratory) testing were used to investigate the thermal degradation, fire behavior, and flammability of the materials. The results show that when we used a combination of TPP and nanoclay as an FR system, degradation of the polymer blends was reduced as the TGA curves shifted to higher temperatures. PHRR in cone calorimetry testing decreased from 1032 kW/m² for the PC/ABS blend to 300 kW/m² for the PC/ABS/(12% TPP–2% nanoclay) sample, and the LOI increased from 23 to 35%, respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Oil absorbents based on styrene–butadiene rubber

Four oil absorbents based on styrene–butadiene (SBR)—pure SBR (PS), 4‐tert‐butylstyrene–SBR (PBS), EPDM–SBR network (PES), and 4‐tert‐butylstyrene‐EPDM‐SBR (PBES)—were produced from crosslinking polymerization of uncured styrene–butadiene rubber (SBR), 4‐tert‐butylstyrene (tBS), and ethylene–propylene–diene terpolymer (EPDM). The reaction took place in toluene using benzoyl peroxide (BPO) as an initiator. Uncured SBR was used as both a prepolymer and a crosslink agent in this work, and the crosslinked polymer was identified by IR spectroscopy. The oil absorbency of the crosslinked polymer was evaluated with ASTM method F726‐81. The order of maximum oil absorbency was PBES > PBS > PES > PS. The maximum values of oil absorbency of PBES and PBS were 74.0 and 69.5 g/g, respectively. Gel fractions and swelling kinetic constants, however, had opposite sequences. The swelling kinetic constant of PS evaluated by an experimental equation was 49.97 × 10^?2 h^?1. The gel strength parameter, S, the relaxation exponent, n, and the fractal dimension, d_f, of the crosslinked polymer at the pseudo‐critical gel state were determined from oscillatory shear measurements by a dynamic rheometer. The morphologies and light resistance properties of the crosslinked polymers were observed, respectively, with a scanning electron microscope (SEM) and a color difference meter.     

Plasma surface modification of silica and its effect on properties of styrene–butadiene rubber compound

The effects of surface modification of silicas by plasma‐polymerization coating, together with modification using a silane coupling agent for a comparison on the dispersion and physical properties of styrene–butadiene rubber (SBR) are reported. The chemical compositions of the plasma‐polymerization coating were characterized using FTIR and Auger spectrometer and it was found that the plasma coating was composed of C?C and C? H bonds. The surface modification of silica by either plasma polymerization or silane greatly improved the dispersion of silica particles in SBR vulcanizates. The plasma‐polymerization modification of silica improved the tensile modulus of SBR vulcanizates without deterioration of important basic properties such as tensile strength and elongation at break. © 2002 Society of Chemical Industry     

Thermooxidative degradation of methyl methacrylate‐graft‐natural rubber

The thermooxidative degradation of methyl methacrylate‐graft‐natural rubber (MG) at different heating rates (B) has been studied with thermogravimetric analysis in an air environment. The results indicate that the thermooxidative degradation of MG in air is a one‐step reaction. The degradation temperatures increase with B. The initial degradation temperature (T_o) is 0.697B + 350.7; the temperature at the maximum degradation rate, that is, the peak temperature on a differential thermogravimetry curve (T_p), is 0.755B + 368.8; and the final degradation temperature (T_f) is 1.016B + 497.4. The degradation rates at T_p and T_f are not affected by B, and their average values are 46.7 and 99.7%, respectively. The maximum thermooxidative degradation reaction rate, that is, the peak height on a differential thermogravimetry curve (R_p), increases with B. The relationship between B and R_p is R_p = 2.12B + 7.28. The thermooxidative degradation kinetic parameters are calculated with the Doyle model. The reaction energy (E) and frequency factor (A) change with an increasing reaction degree, and the variational trends of the two kinetic parameters are similar. The values of E and A increase remarkably during the initial stage of the reaction, then keep relevantly steady, and finally reach a peak during the last stage. The velocity constants of the thermooxidative degradation vary with the reaction degree and increase with the reaction temperature. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1227–1232, 2003     

Synthesis and characterization of nanocomposite of polyimide–silica hybrid from nonaqueous sol–gel process

Polyimide–silica (PI–SiO₂) hybrids with a nanostructure was obtained using the nonaqueous sol–gel process by polycondensation of phenyltriethoxysilane in a polyamic acid solution. Self‐catalyzed hydrolysis of phenyl‐substituted akoxysilane and modification on the polyimide structure are applied and result in highly compatible PI–SiO₂ hybrids. Transparent PI–SiO₂ with a high silica content of about 45% was thus obtained. The prepared PI–SiO₂ films were characterized by infrared spectrometry, ²⁹Si‐NMR, thermogravimetric analysis, differential scanning calorimetry, and scanning electron microscopy. These characterizations showed the silica influence on the properties of the hybrid. The thermal expansion coefficient of the PI–SiO₂ and the temperature correlation were also established for probing the potential for application. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1609–1618, 2000     

Preparation and properties of organosoluble polyimide/silica hybrid materials by sol–gel process

Organosoluble polyimide/silica hybrid materials were prepared using the sol–gel process. The organosoluble polyimide was based on pyromellitic anhydride (PMDA) and 4,4′‐diamino‐3,3′‐dimethyldiphenylmethane (MMDA). The silica particle size in the hybrid is increased from 100–200 nm for the hybrid containing 5 wt % silica to 1–2 µm for the hybrid containing 20 wt % silica. The strength and the toughness of the hybrids are improved simultaneously when the silica content is below 10 wt %. As the silica content is increased, the glass transition temperature (T_g) of the hybrids is increased slightly. The thermal stability of the hybrids is improved obviously and their coefficients of thermal expansion are reduced. The hybrids are soluble in strong polar aprotic organic solvents when the silica content is below 5 wt %. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2977–2984, 1999     

Influences of trans‐polyoctylene rubber on the physical properties and phase morphology of natural rubber/acrylonitrile–butadiene rubber blends

The influence of trans‐polyoctylene rubber (TOR) on the mechanical properties, glass‐transition behavior, and phase morphology of natural rubber (NR)/acrylonitrile–butadiene rubber (NBR) blends was investigated. With an increased TOR level, hardness, tensile modulus, and resilience increased, whereas tensile strength and elongation at break tremendously decreased. According to differential scanning calorimetry and dynamic mechanical analysis, there were two distinct glass‐transition temperatures for a 50/50 NR/NBR blend, indicating the strongly incompatible nature of the blend. When the TOR level was increased, the glass transition of NBR was strongly suppressed. NBR droplets of a few micrometers were uniformly dispersed in the continuous NR phases in the NR/NBR blends. When TOR was added to a 50/50 NR/NBR blend, TOR tended to be located in the NR phase and in some cases was positioned at the interfaces between the NBR and NR phases. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 125–134, 2002     

Use of mid‐ and near‐infrared techniques as tools for characterizing blends of copolymers of styrene–butadiene and acrylonitrile–butadiene

There is increased technological interest in using blends of various dissimilar elastomers in applications for which service, material availability, or cost of a single elastomer do not provide the necessary processing, vulcanizate, or economic properties. The properties of these polyblends are sensitive to small variations in the amounts of the individual polymers used. Accurately estimating the elastomer composition of blends is of vital importance to the elastomer industry. This study illustrates the feasibility of using mid-infrared (MIR) and near-infrared (NIR) spectroscopy to estimate the amount of styrene–butadiene and acrylonitrile–butadiene copolymers in blends composed of varying ratios of the two elastomers. Sometimes it is difficult to obtain a film of an elastomer amenable to IR analysis; to address this problem, several techniques were developed in this study [MIR transmission of a film, attenuated total internal reflection (ATR)-FTIR of a chunk, and NIR using a fiber-optic probe]. A plot of the absorbance ratio (absorbance of the characteristic peak for styrene–butadiene rubber or acrylonitrile–butadiene rubber/absorbance of the CC stretching vibration of polybutadiene) versus the amount of each elastomer in the blend was used to predict the blend composition. In addition, the blends were also characterized by ATR-FTIR using a plot of the characteristic peak absorbance versus the polymeric content for a series of standards. A partial least-squares algorithm was used to develop a calibration curve for the NIR region. Finally, the accuracy of the test methods developed in this work is compared to results obtained by pyrolysis-GC/MS and thermogravimetric analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88:1653–1658, 2003     

Synthesis,characterization and thermal properties of novel epoxy/expandable graphite composites

Epoxy resins are widely used as coatings, adhesives and primers and in semiconductor encapsulation. A requirement that has recently gained importance is that of flame resistance, and imparting flame retardancy to epoxy resins has attracted much attention. Expandable graphite (EG) can improve flame‐retardant properties of polymers. Due to poor compatibility between polymer matrix and EG, flame‐retardant performance will be impaired. EG can be functionalized using a coupling agent. This gives rise to covalent bonding between organic and inorganic phases. This will improve the compatibility between filler and polymer to enhance the thermal stability of composites. X‐ray photoelectron spectroscopy was used to characterize the functionalizing reaction between coupling agent and EG. Thermogravimetric analysis (TGA) and integral procedural decomposition temperature (IPDT) were used to calculate the thermal stability of composites. The results show that functionalized EG can improve the thermal stability of the composites. TGA/mass spectroscopy (MS) shows that the amount of toxic gases liberated from the composites is less than that from pure epoxy. Novel epoxy/EG composites were prepared successfully via the sol–gel method. The results of TGA, IPDT and TGA/MS showed that functionalized EG can enhance the thermal stability of composites and can suppress the production of toxic gases. The composite materials could provide a safer choice. Copyright © 2009 Society of Chemical Industry     

Preparation,structure and properties of nitrile–butadiene rubber–organoclay nanocomposites by reactive mixing intercalation method

The nanocomposites of nitrile–butadiene rubber (NBR) and organo‐montmorillonite modified by hexadecyltrimethyl ammonium bromide (HMMT) were prepared by the reactive mixing intercalation method in the presence of the resorcinol and hexamethylenetetramine complex (RH). The structure of the NBR–RH–HMMT nanocomposites was characterized by XRD, TEM, FTIR, determination of crosslinking density, and so on. The results showed that the d‐spacing of HMMT increased substantially with RH addition and the layers of HMMT were dispersed in rubber matrix on a nanometer scale. The mechanical properties of the NBR–RH–HMMT nanocomposites were far superior to those of NBR–HMMT composites, and the glass transition temperature of NBR–RH–HMMT nanocomposite was higher than that of NBR. The reactive mixing intercalation method by introducing RH could enhance the interface combination between the rubber and the organoclay through the interactions of RH with NBR and modified clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1905–1913, 2006     

Preparation and properties of rigid‐rod polyimide/silica hybrid materials by sol–gel process

Polyimide (PI) materials with a low coefficient of thermal expansion (CTE) while still retaining high strength and toughness are desirable in various applications. In this study a sol–gel process was used to incorporate silica into homopolyimides and copolyimides with highly rigid structures in an attempt to pursue this aim. A number of highly rigid monomers were used, including pyromellitic dianhydride (PMDA), p‐phenylene diamine (PPA), m‐phenylene diamine (MPA), benzidine, 2,4‐diaminotoluene, and o‐toluidine. No homopolyimide flexible films were obtained. However, it was possible to obtain flexible films from the copolyimides. Therefore, a copolyimide based on PPA, MPA, and PMDA (PPA/MPA = 2/1 mol) was then chosen as the matrix to prepare the PI/silica hybrids. Flexible films were obtained when the silica content was below 40 wt %. The hybrid films possessed low in‐plane CTEs ranging from 14.9 to 31.1 ppm with the decrease of the silica content. The copolyimide film was strengthened and toughened with the introduction of an appropriate amount of silica. The thermal stability and the Young's modulus of the hybrid films increased with the increase of the silica content. The silica particle size was assessed by scanning electron microscopy and was about 100 nm for the hybrids containing 10 and 20 wt % silica and 200–500 nm for the hybrids containing 30 and 40 wt % silica. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 794–800, 2001     

Synthesis and gas transport properties of novel hyperbranched polyimide–silica hybrid membranes

Physical and gas transport properties of hyperbranched polyimide (HBPI)—silica hybrid membranes prepared with a dianhydride monomer, 4,4′‐(hexafluoroisopropylidene)diphthalic anhydride (6FDA), and triamine monomers, 1,3,5‐tris(4‐aminophenoxy)triazine (TAPOTZ), and 1,3,5‐tris(4‐aminophenyl)benzene (TAPB), were investigated and compared with those of 6FDA‐TAPOB HBPI system synthesized from 6FDA and 1,3,5‐tris(4‐aminophenoxy)benzene (TAPOB). Glass transition and 5% weight‐loss temperatures of the 6FDA‐based HBPI–silica hybrid membranes were increased with increasing silica content. 6FDA‐TAPOTZ HBPI system, however, showed relatively low 5% weight‐loss temperatures, suggesting thermal instability of triazine‐ring in the TAPOTZ moiety. CO₂/CH₄ permselectivity of the HBPI–silica hybrid membranes were increased with increasing silica content, tending to exceed the upper bound for CO₂/CH₄ separation. This result indicated that free volume elements effective for CO₂/CH₄ separation were created by the incorporation of silica for the HBPI–silica hybrid systems. Especially, 6FDA‐TAPB HBPI system had high gas permeabilities and CO₂/CH₄ separation ability, arising from high fractional free volume and characteristic size and distribution of free volume elements. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

DMA analysis of the damping of ethylene–vinyl acetate/acrylonitrile butadiene rubber blends

The mechanical and damping properties of blends of ethylene–vinyl acetate rubber (VA content > 40% wt) (EVM)/acrylonitrile butadiene rubber (NBR), with 1.4 phr BIPB [bis (tert‐butyl peroxy isopropyl) benzene] as curing agent, were investigated by DMA and DSC. The effect of chlorinated polyvinyl chloride (CPVC), silica, carbon black, and phenolic resin (PF) as a substitute curing agent, on the damping and mechanical properties of EVM/NBR blends were studied. The results showed that 10 phr CPVC did not contribute to the damping of EVM700/NBR blends; Silica could dramatically improve the damping of EVM700/NBR blends because of the formation of bound rubber between EVM700/NBR and silica, which appeared as a shoulder tan δ peak between 20 and 70°C proved by DMA and DSC. This shoulder tan δ peak increased as the increase of the content of EVM in EVM/NBR blends. The tensile strength, modulus at 100% and tear strength of the blend with SiO₂ increased while the elongation at break and hardness decreased comparing with the blend with CB. PF, partly replacing BIPB as the curing agent, could significantly improve the damping of EVM700/NBR to have an effective damping temperature range of over 100°C and reasonable mechanical properties. Among EVM600, EVM700, and EVM800/NBR/silica blend system, EVM800/NBR/silica blend had the best damping properties. The EVM700/NBR = 80/10 blend had a better damping property than EVM700/NBR = 70/20. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012