High‐molecular‐weight polyacrylonitrile by atom transfer radical polymerization

A single‐pot atom transfer radical polymerization was used for the first time to successfully synthesize polyacrylonitrile with a molecular weight higher than 80,000 and a narrow polydispersity as low as 1.18. This was achieved with CuBr/isophthalic acid as the catalyst, 2‐bromopropionitrile as the initiator, and N,N‐dimethylformamide as the solvent. The effects of the solvent on the polymerization of acrylonitrile were also investigated. The induction period was shorter in N,N‐dimethylformamide than in propylene carbonate and toluene, and the rate of the polymerization in N,N‐dimethylformamide was fastest. The molecular weight of polyacrylonitrile agreed reasonably well with the theoretical molecular weight in N,N‐dimethylformamide. When chlorine was used in either the initiator or the catalyst, the rate of polymerization showed a trend of decreasing, and the molecular weight deviated from the theoretical predication significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3372–3376, 2006     

Reverse atom transfer radical polymerization of acrylonitrile

FeCl₃ coordinated by succinic acid was used as the catalyst for the first time in azobisisobutyronitrile‐initiated reverse atom transfer radical polymerization of acrylonitrile (AN). N,N‐dimethylformamide (DMF) was used as a solvent to improve the solubility of the ligand. A FeCl₃ to succinic acid ratio of 0.5 not only gives the best control of molecular weight and its distribution but also provides rather rapid reaction rate. Effects of different solvents on polymerization of AN were also investigated. The rate of the polymerization in DMF is faster than that in propylene carbonate and toluene. The molecular weight of polyacrylonitrile agrees reasonably well with the theoretical molecular weight in DMF. The rate of polymerization increases with increasing the polymerization temperature, and the apparent activation energy was calculated to be 64.8 kJ mol^?1. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 32–36, 2006     

Effects of the solvent polarity on the atom transfer radical polymerization of methyl methacrylate initiated by 4‐(chloromethyl)phenyltrimethoxysilane

The controllability of the atom transfer radical polymerization of methyl methacrylate in the polar solvent N,N‐dimethylformamide and the nonpolar solvent xylene with 4‐(chloromethyl)phenyltrimethoxysilane as an initiator and with CuCl/2,2′‐bipyridine and CuCl/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine as catalyst systems was studied. Gel permeation chromatography analysis established that in the nonpolar solvent xylene, much better control of the molecular weight and polydispersity of poly(methyl methacrylate) was achieved with the CuCl/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine catalyst system than with the CuCl/2,2′‐bipyridine as catalyst system. In the polar solvent N,N‐dimethylformamide, unlike in xylene, the polymerization was more controllable with the CuCl/2,2′‐bipyridine catalyst system than with the CuCl/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine catalyst system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2751–2754, 2007     

Reverse atom transfer radical polymerization of methyl methacrylate in different solvents

The reverse atom transfer radical polymerization of methyl methacrylate was investigated in different solvents: xylene, N,N‐dimethylformamide, and pyridine. The polymerizations were uncontrolled, using 2,2′‐bipyridine as a ligand in xylene and pyridine because the catalyst (CuBr₂/2,2′‐bipyridine complex) had poor solubility in the xylene system. In the pyridine system, the solubility of the catalyst increased, but the solvent could complex with CuBr₂, which influenced the control of the polymerization. In the N,N‐dimethylformamide system, the catalyst could be dissolved in the solvent completely, but the ? N(CH₃)₂ group in N,N‐dimethylformamide could also complex with CuBr₂, so the polymerization could not be well controlled. The ligand of 4,4′‐di(5‐nonyl)‐2,2′‐bipyridine was also investigated in xylene; the introduction of the ? CH(C₄H₉)₂ group enabled the CuBr₂/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine complex to easily dissolve in xylene, and the polymerizations were well controlled. The number‐average molecular weight increased linearly with the monomer conversion from 4280 to 14,700. During the whole polymerization, the polydispersities were quite low (1.07–1.10). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Reverse atom‐transfer radical polymerization of acrylonitrile catalyzed by FeCl3/iminodiacetic acid

FeCl₃ coordinated by iminodiacetic acid (IMA) was Changed used for the first time as the catalyst in azobisisobutyronitrile‐initiated reverse atom‐transfer radical polymerization (ATRP) of acrylonitrile (AN). An FeCl₃ to IMA ratio of 1:2 not only gave the best control of molecular weight and its distribution but also provided a rather rapid reaction rate. The effects of solvents on the polymerization of AN were also investigated. The rate of the polymerization in N,N‐dimethylformamide (DMF) was faster than in propylene carbonate or toluene. The molecular weight of polyacrylonitrile agreed reasonably well with the theoretical molecular weight in DMF. The rate of polymerization increased with increasing polymerization temperature and the apparent activation energy was calculated to be 54.8 kJ mol⁻¹. The reverse ATRP of AN did not show obvious living characteristics with CuCl₂ instead of FeCl₃. Copyright © 2005 Society of Chemical Industry     

Reverse atom transfer radical polymerization of acrylonitrile under microwave irradiation

Reverse atom transfer radical polymerization was first used to successfully synthesize polyacrylonitrile under microwave irradiation. FeCl₃, coordinated by isophthalic acid, was used as the catalyst, and 2,2′‐azobisisoheptonitrilewas used as the initiator. N,N‐Dimethylformamide was used as the solvent to improve the solubility of the ligand. Under the same experimental conditions, the apparent rate constant under microwave irradiation was higher than that under conventional heating. The polymerization not only showed the best control of the molecular weight and its distribution but also provided a rather rapid reaction rate with the [acrylonitrile]/[2,2′‐azobisisoheptonitrile]/[FeCl₃]/[isophthalic acid] ratio of 300 : 1 : 1 : 2. The polymers obtained were used as macroinitiators to initiate the chain extension and successfully synthesize acrylonitrile polymers with a molecular weight higher than 50,000 and a narrow polydispersity as low as 1.30. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of poly(vinyl chloride‐co‐vinyl acetate)‐graft‐poly[(meth)acrylates] by atom transfer radical polymerization

The graft polymerization of methyl methacrylate and butyl acrylate onto poly(vinyl chloride‐co‐vinyl acetate) with atom transfer radical polymerization (ATRP) was successfully carried out with copper(I) thiocyanate/N,N,N′,N′,N″‐pentamethyldiethylenetriamine and copper(I) chloride/2,2′‐bipyridine as catalysts in the solvent N,N‐dimethylformamide. For methyl methacrylate, a kinetic plot of ln([M]₀/[M]) (where [M]₀ is the initial monomer concentration and [M] is the monomer concentration) versus time for the graft polymerization was almost linear, and the molecular weight of the graft copolymer increased with increasing conversion, this being typical for ATRP. The formation of the graft polymer was confirmed with gel permeation chromatography, ¹H‐NMR, and Fourier transform infrared spectroscopy. The glass‐transition temperature of the copolymer increased with the concentration of methyl methacrylate. The graft copolymer was hydrolyzed, and its swelling capacity was measured. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 183–189, 2005     

An iron‐based reverse ATRP process for the living radical polymerization of acrylonitrile

A hexa‐substituted ethane thermal iniferter, diethyl‐2,3‐dicyano‐2,3‐di(p‐tolyl) succinate (DCDTS), was firstly used as the initiator in the reverse atom transfer radical polymerization (RATRP) of acrylonitrile. FeCl₃ coordinated by isophthalic acid (IA) was used as the catalyst in this system. The polymerization in N,N‐dimethylformamide not only shows the best control of molecular weight and its distribution but also provides rather rapid reaction rate with the ratio of [AN] : [DCDTS] : [FeCl₃] : [IA] at 500 : 1 : 2 : 4. The polymers obtained were end‐functionalized by chlorine atom, and they were used as macroinitiators to proceed the chain extension polymerization in the presence of FeCl₂/IA catalyst system via a conventional ATRP process and polyacrylonitrile obtained was with M_n = 39,260, PDI = 1.25. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Reverse atom transfer radical polymerization of stearyl methacrylate using 2,2′‐azobisisobutyronitrile as the initiator

The living/controlled radical polymerization of stearyl methacrylate was carried out with a conventional radical initiator (2,2′‐azobisisobutyronitrile) in N,N‐dimethylformamide in the presence of a 2,2′‐bipyridine complex of hexakis(N,N‐dimethylformamide)iron(III) perchlorate. The polymerization mechanism was thought to proceed through a reverse atom transfer radical polymerization. The molecular weights of resulting poly(stearyl methacrylate) increased with conversion, and the resulting molecular weight distributions were quite narrow. The rates of polymerization exhibited first‐order kinetics with respect to the monomer. A probable reaction mechanism for the polymerization system is postulated to explain the observed results. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1236–1245, 2002     

Atom transfer radical polymerization of lauryl methacrylate

The atom transfer radical polymerization (ATRP) of lauryl methacrylate (LMA) with an ethyl 2‐bromobutyrate/CuCl/N,N,N′,N″,N″‐pentamethyldiethylenetriamine initiation system was successfully carried out in toluene, and poly(lauryl methacrylate) with a low polydispersity (1.2 < weight‐average molecular weight/number‐average molecular weight < 1.5) was obtained. Plots of ln ([M])₀/([M]) versus time and plots of the molecular weight versus conversion showed a linear dependence, indicating a constant number of propagating species throughout the polymerization. The rate of polymerization was 0.56‐order with respect to the concentration of the initiator and 1.30‐order with respect to the concentration of the Cu(I) catalyst. In addition, the effect of the solvent on the polymerization was investigated, and the thermodynamic data and activation parameters for the solution ATRP of LMA were reported. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1117–1125, 2003     

ICAR ATRP of methyl methacrylate catalyzed by FeCl3·6H2O/succinic acid

In this work, methyl methacrylate (MMA) was polymerized by initiator for continuous activator regeneration (ICAR) atom transfer radical polymerization (ATRP) method to obtain low molecular weight living polymers. The ATRP initiator was ethyl 2‐bromoisobutyrate, the catalyst ligand complex system was FeCl₃·6H₂O/succinic acid, and the conventional radical initiator 2,2′‐azobisisobutyronitrile was used as a thermal radical initiator. Polymers with controlled molecular weight were obtained with ppm level of Fe catalyst complex at 90°C in N,N‐dimethylformamide. The polymer was characterized by nuclear magnetic resonance (NMR). The molecular weight and molecular weight distribution of the obtained poly (methyl methacrylate) were measured by gel permeation chromatography method. The kinetics results indicated that ICAR ATRP of MMA was a “living”/controlled polymerization, corresponding to a linear increase of molecular weights with the increasing of monomer conversion and a relatively narrow polydispersities index. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Atom transfer radical polymerizations of methyl methacrylate and styrene with an iniferter reagent as the initiator

Three novel iniferter reagents were synthesized and used as initiators for the polymerizations of methyl methacrylate (MMA) and styrene (St) in the presence of copper(I) bromide and N,N,N′,N″,N″‐pentamethyldiethylenetriamine at 90 and 115°C, respectively. All the polymerizations were well controlled, with a linear increase in the number‐average molecular weights during increased monomer conversions and relatively narrow molecular weight distributions (weight‐average molecular weight/number‐average molecular weight ≤ 1.36) throughout the polymerization processes. The polymerization rate of MMA was faster in bulk than that in solution and was influenced by the different polarities of the solvents. A slight change in the chemical structures of the initiators had no obvious effect on the polymerization rates of MMA and St. The initiator efficiency toward MMA was lower than that toward St. The results of ¹H‐NMR, matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrum analysis, and chain‐extension experiments demonstrated that well‐defined poly(methyl methacrylate) and polystyrene bearing photolabile groups could be obtained via atom transfer radical polymerization (ATRP) with three iniferter reagents as initiators. The polymerization mechanism for this novel initiation system was a common ATRP process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of a novel hyperbranched polyether

A hyperbranched polyether has been synthesized by a single‐step nucleophilic displacement polymerization technique between cyanuric chloride and the sodium salt of bisphenol‐A. The effects of various reaction parameters on the yield, and molecular weight, as measured by the intrinsic viscosity of the polymer, have been studied. The synthesized polymer has been characterized by FT‐IR, UV and ¹H NMR spectroscopies, elemental analysis, solubility and viscosity measurements. The polymer is soluble in highly polar solvents such as N,N‐dimethylacetamide, N,N‐dimethylformamide and dimethyl sulfoxide, partially soluble in dilute aqueous NaOH solution, methanol, ethanol, chloroform, etc., but insoluble in water and non‐polar hydrocarbon solvents. The solubility parameter of the hyperbranched polymer has also been measured experimentally. Copyright © 2004 Society of Chemical Industry     

Kinetic study of the atom transfer radical polymerization of n‐docosyl acrylate

The atom transfer radical polymerization (ATRP) of n‐docosyl acrylate (DA) was studied at 80°C in N,N‐dimethylformamide using the carbon tetrabromide/FeCl₃/2,2′‐bipyridine (bpy) initiator system in the presence of 2,2′‐azobisisobutyronitrile (AIBN) as the source of reducing agent. The rate of polymerization exhibits first‐order kinetics with respect to the monomer. The linear relationship between the molecular weight of the resulting poly(n‐docosyl acrylate) with conversion and the narrow polydispersity of the polymers indicates the living characteristics of the polymerization reaction. The significant effect of AIBN on the ATRP of DA was studied keeping [FeCl₃]/[bpy] constant. A probable reaction mechanism for the polymerization system is postulated to explain the observed results. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2147–2154, 2005     

Apparent activation energy of degradation of poly[acrylonitrile‐co‐(N‐vinylpyrrolidone)]

Differential scanning calorimetry results of the degradation of poly[acrylonitrile‐co‐(N‐vinylpyrrolidone)] in air are presented. The apparent activation energy of degradation was calculated using Kissinger's method. The effect of copolymerization conditions on the apparent activation energy was studied. Increasing the dimethylformamide concentration in the solvent mixture led to a rapid increase in the degradation apparent activation energy. The apparent activation energy decreased rapidly with increase in the comononer N‐vinylpyrrolidone concentration, and this change becomes less prominent as the weight ratio of N‐vinylpyrrolidone/acrylonitrile rises above 5/95. The apparent activation energy also increases with increasing copolymerization temperature. Copyright © 2004 Society of Chemical Industry     

Fe‐mediated ICAR ATRP of styrene and acrylonitrile in polyethylene glycol

In this contribution, random copolymers of p(styrene‐co‐acrylonitrile) via initiators for continuous activator regeneration (ICAR) in atom transfer radical polymerization (ATRP) (ICAR ATRP) of styrene and acrylonitrile (SAN) were synthesized at 90°C in low molecular weight polyethylene glycol (PEG‐400) using CCl₄ as initiator, FeCl₃·6H₂O as catalyst, succinic acid as ligand and thermal radical initiator azobisisobutyronitrile (AIBN) as thermal free radical initiator. In this system, well‐defined copolymer of SAN was achieved. The kinetics results showed that the copolymerization rate obeyed first‐order kinetics model with respect to the monomer concentration, and a linear increase of the molecular weights with the increasing of monomer conversion with narrow molecular weight distribution was observed in the range of 1.1–1.5. The conversion decreased with increasing the amount of FeCl₃·6H₂O and increased with increasing the molar ratio of [St]₀/[AN]₀/[CCl₄]₀ and temperature. AIBN has a profound effect on the polymerization. The activation energy was 55.67 kJ mol^?1. The living character of copolymerization was confirmed by chain extension experiment. The resultant random copolymer was characterized by ¹H‐NMR and GPC. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40135.     

Synthesis and characterization of amphiphilic block copolymers of methyl methacrylate with poly(ethylene oxide) macroinitiators formed by atom transfer radical polymerization

Amphiphilic ABA triblock copolymers of poly(ethylene oxide) (PEO) with methyl methacrylate (MMA) were prepared by atom transfer radical polymerization in bulk and in various solvents with a difunctional PEO macroinitiator and a Cu(I)X/N,N,N′,N″,N″‐pentamethyldiethylenetriamine catalyst system at 85°C where X=Cl or Br. The polymerization proceeded via controlled/living process, and the molecular weights of the obtained block copolymers increased linearly with monomer conversion. In the process, the polydispersity decreased and finally reached a value of less than 1.3. The polymerization followed first‐order kinetics with respect to monomer concentration, and increases in the ethylene oxide repeating units or chain length in the macroinitiator decreased the rate of polymerization. The rate of polymerization of MMA with the PEO chloro macroinitiator and CuCl proceeded at approximately half the rate of bromo analogs. A faster rate of polymerization and controlled molecular weights with lower polydispersities were observed in bulk polymerization compared with polar and nonpolar solvent systems. In the bulk polymerization, the number‐average molecular weight by gel permeation chromatography (M_n,GPC) values were very close to the theoretical line, whereas lower than the theoretical line were observed in solution polymerizations. The macroinitiator and their block copolymers were characterized by Fourier transform infrared spectroscopy, ¹H‐NMR, matrix‐assisted laser desorption ionization time‐of‐flight mass spectrometry, thermogravimetry (TG)/differential thermal analysis (DTA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). TG/DTA studies of the homo and block copolymers showed two‐step and multistep decomposition patterns. The DSC thermograms exhibited two glass‐transition temperatures at ?17.7 and 92°C for the PEO and poly(methyl methacrylate) (PMMA) blocks, respectively, which indicated that microphase separation between the PEO and PMMA domains. SEM studies indicated a fine dispersion of PEO in the PMMA matrix. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 989–1000, 2005     

Effect of plant gums on thermal polymerization of acrylonitrile

The effect of some plant gums on the polymerization of acrylonitrile (AN) using ceric ammonium nitrate (CAN) as an initiator in the presence of air (containing 21% oxygen) was studied. The induction period and percent conversion were determined. The induction period in the presence of gum was comparatively lower than that under a N₂ atmosphere. The rate of polymerization has a 1.5‐power dependence on the monomer concentration and the rate is sufficiently high at moderate temperature. The rate also increased with an increasing initiator concentration and reaches a maximum value of 93% at 0.72 × 10^?2 mol L^?1 of CAN. The activation energy was found to be 6.4 kcal mol^?1. Both the molecular weight and density of the polyacrylonitrile (PAN) prepared in the presence of gum were higher than those of PAN prepared in the absence of the gum. The PAN produced in the presence of the gum was thermostable than that prepared in its absence. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3596–3600, 2002     

Effect of temperature,solvent, Lewis acid and additives on the polymerization of tert‐butyl vinyl ether using Lewis acid‐induced N‐methyleneamines as cationic initiators

N‐Methyleneamines, formed by treating 1,3,5‐trimethylhexahydro‐1,3,5‐triazines with Lewis acids, have been shown to be capable initiators in the cationic polymerization of tert‐butyl vinyl ether, yielding polymers with amine functionality at the chain ends. Previous work was limited to titanium(IV) chloride (TiCl₄) as the Lewis acid in dichloromethane solvent at 0 °C (with resulting polymers possessing relatively broad polydispersity index (PDI) values near 2), while this contribution details the effect of reaction parameters on the polymeric products; specifically, the role of temperature, solvent, Lewis acid and additives. Ultimately, performing the polymerization at ?78 °C in dichloromethane with TiCl₄ as the Lewis acid and tetra‐n‐butylammonium chloride (nBu₄NCl) as the additive afforded the best control over the system, with polymers formed possessing low PDI values (<1.2). Dramatic changes in number‐average molecular weight and PDI were observed in polymers formed by initiating systems of Lewis acid‐induced N‐methyleneamines, with temperature, solvent, Lewis acid and additives all playing a role. By varying single parameters, optimization of the system was achieved. Copyright © 2009 Society of Chemical Industry