气流-静电纺丝法制备苯乙烯-丁二烯-苯乙烯嵌段共聚超细纤维

采用75%四氢呋喃(THF)和25%N,N-二甲基甲酰胺(DMF)的混合溶液作溶剂,通过气流-静电纺丝法制备了苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)超细纤维。利用扫描电镜(SEM),研究了溶液浓度、电压、接收距离(喷丝孔到接收板的距离)、喷丝孔内径对静电纺纤维的直径和形貌的影响。研究发现:溶液浓度对电纺纤维的直径和形貌有非常重要的影响,当溶液浓度由10%增加到18%时,电纺纤维平均直径随之成线性增加;当电压由23.8kV增加到33.8kV时,纤维平均直径先减小后增加。最佳工艺条件为:溶液质量分数为14%,电压为28.8kV,接收距离为20cm,喷丝孔内径为0.27mm,所得SBS电纺超细纤维平均直径为429nm。     

Characterization of nano-structured poly(ε-caprolactone) nonwoven mats via electrospinning

Nano-structured poly(ε-caprolactone) (PCL) nonwoven mats were prepared by electrospinning process. In this study, three types of solution were used. One dissolved in only methylene chloride (MC), the second dissolved in mixture of MC and N,N-dimethylformamide (DMF), the third dissolved in mixture of MC and toluene. MC, toluene and DMF are a good, poor, and nonsolvent for PCL, respectively. For the MC only, electrospun fibers had very regular diameter of about 5500 nm, but electrospinng is not facilitated. For the mixture of MC and DMF, electrospinning is certainly enhanced as well as fiber diameter decreased dramatically as increasing DMF volume fraction. It was due to high electric properties of solution such as dielectric constant and conductivity. Whereas, as increasing toluene volume fraction, electrospinning is strictly restricted due to very high viscosity and low conductivity. As the results, it has regarded that solution properties is one of the important parameter in electrospinning. Properties such as conductivity, surface tension, viscosity and dielectric constant of the PCL solutions prepared from three types of solvent system were studied. The morphology, crystallinity and mechanical properties of electrospun PCL nonwoven mats were characterized by scanning electron microscopy (SEM), wide angle X-ray diffraction (WAXD) and universal testing method (UTM), respectively.     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

The change of bead morphology formed on electrospun polystyrene fibers

Polystyrene (PS) dissolved in the mixture of tetrahydrofuran (THF) and N,N-dimethyl formamide (DMF) was electrospun to prepare fibers of sub-micron in diameters. Electropinning parameters such as polymer concentration, applied voltage and tip-to-collector distance were controlled. From these parameters it was determined that while the surface tension of polymer solution had linear correlation with the critical voltage, throughput was dependent on electric conductivity. The electrospun PS fibers produced contained irregular beads and electrospinning certainly was enhanced with increasing DMF content. The bead concentration was also controlled by DMF content. The aspect ratio of the formed beads and the diameter of fibers were increased with increasing solution concentration. When PS was dissolved in only THF, an unexpected half hollow spheres (HHS) structure appeared. Also, different shape forms of PS non-woven mats have been prepared by controlling electrospinning parameters.     

N,N‐Dimethylformamide Additions to the Solution for the Electrospinning of Poly(ε‐caprolactone) Nanofibers

Summary: Additives that exhibit polyelectrolyte behavior such as N,N‐dimethylformamide (DMF) may improve the electrospinning characteristics of viscoelastic polymer solutions. DMF additions to the solution lead to extensive jet splaying, thereby reducing the fiber diameter significantly. Nanofibrous structures with diameters of the order of 150 nm can be produced by the addition of about 10 vol.‐% DMF to the solvent (chloroform). DMF additions also yield a narrow, unimodal distribution of fibers, compared to the bimodal distribution typically detected in electrospun polymers.

Jet breakdown without (left) and with DMF addition to the solution.     

聚醚砜的静电纺丝研究

采用聚醚砜(PES)的良溶剂二甲基甲酰胺(DMF)和非良溶剂丙酮(AC)为共溶剂体系,研究了溶剂组成、纺丝成形条件对静电纺丝PES纤维的形貌及纤维直径的影响。结果表明:DMF/AC的配比对于静电纺丝PES纤维形貌具有直接的调控作用,随着DMF/AC混合溶剂中AC用量的增加,纤维平均直径变大,纤维毡中串珠数目明显减少,纤维均一性变好;随着纺丝液浓度的升高,纺丝电压的增大,纤维的平均直径变大;接收距离的变化对纤维平均直径影响不大;PES最佳纺丝工艺条件为纺丝溶液质量分数13%,纺丝电压15 kV,接收距离10 cm,mDMF/mAC为8.5/1.5,在此条件下,可以获得纤维平均直径为96 nm的PES纤维毡。     

激光熔融静电纺丝PA6纤维的制备及表征

采用激光熔融静电纺丝法制备了聚已内酰胺(PA6)微纳米纤维和PA6/乙烯-乙烯醇共聚物(PA6/EVOH)复合纤维;研究了接收距离、应用电压和激光电流对PA6纤维直径的影响;并对PA6纤维的结构与性能进行了表征。结果表明:在接收距离13 cm,应用电压23 kV,激光电流35 mA,进料速度7.39 mm/min时,可得到PA6纤维的最小平均直径为1.62μm,与纯PA6纤维相比,PA6/EVOH复合纤维平均直径明显变小,达1.11μm;接收距离与PA6纤维直径之间没有明显的关系;应用电压在12～15 kV时,PA6纤维直径明显下降,在15～24 kV时,PA6纤维的平均直径变化不大;PA6纤维直径随激光电流的增加而减小;红外光谱分析及X射线衍射测试表明,激光熔融静电纺丝PA6纤维的分子链结构没有改变,PA6纤维中存在γ晶型,结晶度为48.7%、     

气流-静电纺丝法制备聚对苯二甲酸乙二酯纳米纤维

采用50%苯酚和50%1,1,2,2-四氯乙烷的混合溶液为溶剂,通过气流-静电纺丝法制备了聚对苯二甲酸乙二酯(PET)纳米纤维。利用扫描电镜(SEM),研究了聚合物分子质量、溶液浓度、电压、接收距离(喷丝孔到接收板的距离)对电纺纤维形态结构的影响。结果表明:随着聚合物分子质量和溶液浓度增加,纤维平均直径也随之增加;纤维平均直径随电压的增加而减小;随接收距离的增加,纤维平均直径先减小后增加。最佳工艺条件为:聚合物特性黏度为0.818 dL/g,溶液质量分数为15%,电压为32 kV,接收距离为23 cm,所得PET电纺纳米纤维平均直径为85 nm。     

Influence of processing conditions on polymorphic behavior,crystallinity, and morphology of electrospun poly(VInylidene fluoride) nanofibers

The polymorphism and crystallinity of poly(vinylidene fluoride) (PVDF) membranes, made from electrospinning of the PVDF in pure N,N‐dimethylformamide (DMF) and DMF/acetone mixture solutions are studied. Influence of the processing and solution parameters such as flow rate, applied voltage, solvent system, and mixture ratio, on nanofiber morphology, total crystallinity, and crystal phase content of the nanofibers are investigated using scanning electron microscopy, wide‐angle X‐ray scattering, differential scanning calorimetric, and Fourier transform infrared spectroscopy. The results show that solutions of 20% w/w PVDF in two solvent systems of DMF and DMF/acetone (with volume ratios of 3/1 and 1/1) are electrospinnable; however, using DMF/acetone volume ratio of 1/3 led to blockage of the needle and spinning process was stopped. Very high fraction of β‐phase (～79%–85%) was obtained for investigated nanofiber, while degree of crystallinity increased to 59% which is quite high due to the strong influence of electrospinning on ordering the microstructure. Interestingly, ultrafine fibers with the diameter of 12 and 15 nm were obtained in this work. Uniform and bead free nanofiber was formed when a certain amount of acetone was added in to the electrospinning solution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42304.     

Effect of hot‐press on electrospun poly(vinylidene fluoride) membranes

Poly(vinylidene fluoride) (PVDF) was electrospun into ultrafine fibrous membranes from its solutions in a mixture of N,N‐dimethylformamide and acetone (9:1, v/v). The electrospun membranes were subsequently treated by continuous hot‐press at elevated temperatures up to 155°C. Changes of morphology, crystallinity, porosity, liquid absorption, and mechanical properties of the membranes after hot‐press were investigated. Results of scanning electron microscopy showed that there were no significant changes in fibrous membrane morphology when the hot‐press temperature varied from room temperature to 130°C, but larger pores were formed because of fibers melting and bonding under higher temperatures. Analyses of X‐ray diffraction and differential scanning calorimeter exhibited that the crystalline form of PVDF could transfer from β‐type to α‐type during hot‐press at temperatures higher than 65°C. Tensile tests suggested that the mechanical properties of the electrospun PVDF membranes were remarkably enhanced from 25 to 130°C, whereas the porosity and the liquid absorption decreased. The hot‐press at 130°C was optimal for the electrospun PVDF membranes. The continuous hot‐press post‐treatment could be a feasible method to produce electrospun membranes, not limited to PVDF, with suitable mechanical properties as well as good porosity and liquid absorption for their applications in high‐quality filtrations or battery separators. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Morphological,thermal, and mechanical properties of poly(ε‐caprolactone)/poly(ε‐caprolactone)‐grafted‐cellulose nanocrystals mats produced by electrospinning

Electrospun nanocomposites of poly(ε‐caprolactone) (PCL) incorporated with PCL‐grafted cellulose nanocrystals (PCL‐g‐CNC) were produced. PCL chains were grafted from cellulose nanocrystals (CNC) surface by ring‐opening polymerization. Grafting was confirmed by infrared spectroscopy (FTIR) and thermogravimetric analyses (TGA). The resulting PCL‐g‐CNC were then incorporated into a PCL matrix at various loadings. Homogeneous nanofibers with average diameter decreasing with the addition of PCL‐g‐CNC were observed by scanning electron microscopy (SEM). PCL‐g‐CNC domains incorporated into the PCL matrix were visualized by transmission electron microscopy (TEM). Thermal and mechanical properties of the mats were analyzed by differential scanning calorimetry (DSC), TGA and dynamic mechanical analysis (DMA). The addition of PCL‐g‐CNC into the PCL matrix caused changes in the thermal behavior and crystallinity of the electrospun fibers. Significant improvements in Young's modulus and in strain at break with increasing PCL‐g‐CNC loadings were found. These results highlighted the great potential of cellulose nanocrystals as a reinforcement phase in electrospun PCL mats, which can be used as biomedical materials. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43445.     

Electrospun fiber membranes of novel thermoplastic polyester elastomers: Preparation and characterization

Electrospinning nanotechnology has recently attracted lots of attention in different kinds of applications. Poly(butylene terephthalate) random‐segment copolymers, named poly[(butylene terephthalate)‐co‐(1,4‐cyclohexanedimethanol terephthalate)]‐b‐poly(tetramethylene glycol) (P(BT‐co‐CT)‐b‐PTMG), were synthesized in this study. On the basis of the new thermoplastic polyester elastomers (TPEEs), the fiber membranes were subsequently electrospun. With the aid of a cosolvent of trifluoroacetic acid and dichloromethane, the resulting solutions with a concentration between 24 and 32% w/v were electrospun into fibers without beads. The results also show a good spinnability for the copolymer solution in a range of voltages from 16 to 24 kV. When the molar ratio of 1,4‐cyclohexanedimethanol to 1,4‐butanediol was 10 : 90, the electrospun membrane prepared by the corresponding copolymers had a higher elastic modulus than the commercial TPEE (Hytrel 4056, 4.51 ± 0.35 MPa). Differential scanning calorimetry and X‐ray diffraction showed that a crystalline phase existed in the electrospun poly[(butylene terephthalate)‐co‐(1,4‐cyclohexanedimethanol terephthalate)]‐b‐poly(tetramethylene glycol) (P(BT‐co‐CT)‐b‐PTMG) copolymer fiber membranes. The melting point of the electrospun fibers was approximately less than that of the corresponding copolymers © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Electrospin of polysulfone in N,N’-dimethyl acetamide solutions

Nanofibers of polysulfone (PSU) were prepared by electro-spinning from 10∼20 wt.% PSU solutions in N,N’-dimethyl acetamide (DMAc) mixed with 0.0∼0.1 wt.% LiCl. With increasing PSU concentration, the morphology of fibers electrospun were bead, mixture of bead-fiber and fiber, and smooth fibers when PSU concentration was 10, 12–15, and 18–20 wt.%, respectively. The bead sizes decreased and fiber diameters increased as PSU concentration was increased. The fiber diameter decreased with increases of the LiCl concentration and the distance from spinneret to collection plate. The fiber diameter also decreased with decreasing solution feeding rate. The fiber diameter distribution electrospun from 20 wt.% PSU solutions was much broader than those electrospun from 18 wt.% PSU solution. For 18 wt.% PSU solution, the average fiber diameter (AFD) decreased when the applied voltage V was increased from 7 to 12 kV. However, for 20 wt.% PSU solutions, the AFD increased when V was increased from 7 to 12 kV. The different morphology of fibers electrospun from 18 and 20 wt.% PSU solutions was attributed to the much higher viscosity of 20 wt.% PSU solution than 18 wt.% PSU solution.     

Thermogelation of methylcellulose from solution in N,N‐dimethylformamide and characterization of the transparent gels

A transparent gel was prepared through the cooling of a methylcellulose (MC) solution in N,N‐dimethylformamide (DMF) at 80°C to a lower temperature. The temperature at which gelation occurred was dependent on the concentration of the solution. The gel temperature increased with an increase in the concentration of MC. The gelation of MC in DMF was studied by means of optical microscopy (OM), differential scanning calorimetry, and dynamic mechanical analysis (DMA). The OM studies revealed the presence of loosely bound beads of MC with DMF at a lower concentration. These beads became interconnected to rods, and subsequently, a continuous, thick gel was formed as the concentration increased. From DMA studies, it was observed that the loss modulus of the gel crossed over the storage modulus at two different frequencies. This indicated the presence of two types of network structures generated from the weak and strong associations of MC with the organic solvent DMF. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Biodegradable studies of poly(trimethylenecarbonate‐ε‐caprolactone)‐block‐poly(p‐dioxanone), poly(dioxanone), and poly(glycolide‐ε‐caprolactone) (Monocryl®) monofilaments

The aim of the study was to investigate the mechanical properties and biodegradability of poly(trimethylenecarbonate‐ε‐caprolactone)‐block‐poly(p‐dioxanone) [P(TMC‐ε‐CL)‐block‐PDO] in comparison with poly(p‐dioxanone) and poly(glycolide‐ε‐caprolactone) (Monocryl®) monofilaments in vivo and in vitro. P(TMC‐ε‐CL)‐block‐PDO copolymer and poly(p‐dioxanone) were prepared by using ring‐opening polymerization reaction. The monofilament fibers were obtained using conventional melt spun methods. The physicochemical and mechanical properties, such as viscosity, molecular weight, crystallinity, and knot security, were studied. Tensile strength, breaking strength retention, and surface morphology of P(TMC‐ε‐CL)‐block‐PDO, poly(p‐dioxanone), and Monocryl monofilament fibers were studied by immersion in phosphate‐buffered distilled water (pH 7.2) at 37°C and in vivo. The implantation studies of absorbable suture strands were performed in gluteal muscle of rats. The polymers, P(TMC‐ε‐CL)‐block‐PDO, poly(p‐dioxanone), and Monocryl, were semicrystalline and showed 27, 32, and 34% crystallinity, respectively. Those mechanical properties of P(TMC‐ε‐CL)‐block‐PDO were comparatively lower than other polymers. The biodegradability of poly(dioxanone) homopolymer is much slower compared with that of two copolymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 737–743, 2006     

Polypropylene microfibers via solution electrospinning under ambient conditions

Uniform beadless fibers of chlorinated polypropylene (PP-Cl) are prepared by electrospinning of PP-Cl solutions in tetrahydrofuran at different concentrations, feed rates, applied voltages, and tip-to-collector distances (TCDs) under ambient conditions for the first time. Average fiber diameter and morphology of the electrospun PP-Cl fibers are determined by scanning electron microscopy. On the other hand, the wettability of the fibers is examined by water contact angle (WCA) measurements. Furthermore, thermal behavior of fibers is investigated by differential scanning calorimetry and thermogravimetric analyses, respectively. Obtained results show that the higher concentrations and feed rates of polymer solutions not only enhance the average diameter of the electrospun fibers ranging from 2.2 ± 0.5 to 2.8 ± 0.3 μm but improve the hydrophobicity of the fiber surfaces from 128° ± 1.1 to 141° ± 1.0 as well. On the other hand, when applied voltage is increased or TCD is decreased, diameters of achieved fibers are enhanced. It is suggested that PP-Cl is an useful material for solution electrospinning process at under ambient conditions, exhibiting great scientific merit and good industrial expectation in the potential PP applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48199.     

Effects of processing parameters on morphology of electrospun polystyrene nanofibers

This study focused on the preparation of electrospun polystyrene (PS) nanofibers. PS solutions were prepared in single (dimethylformamide; DMF, dimethylacetamide; DMAc or tetrahydrofuran; THF) and mixed solvent (DMF/THF and DMAc/THF) systems with and without tetrabutylammonium bromide (TBAB) salt. The effects of PS concentration, solvent system, the addition of salt, appearance and diameter of PS fibers were examined. The average diameter of the as-spun fibers increased upon increasing PS concentration. The morphology of the fibers significantly depended on the properties of the solvents. The obtained fibers were smooth without any beads and their diameters were affected by the amount of THF in the solvent and PS concentration. The beads in the fibers disappeared and the fiber diameter significantly decreased after the addition of TBAB. The smallest diameter and the narrowest diameter distribution of PS nanofibers (376±36 nm) were obtained from 15% PS solution in DMAc with 0.025% w/v TBAB.     

Optimization and investigation of the governing parameters in electrospinning the home‐made poly(l‐lactide‐co‐ε‐caprolactone‐diOH)

Poly(l ‐lactide‐co‐ε‐caprolactone‐diOH) (PCLA) with (ABA)_n type is synthesized using poly(lactic acid) (PLA) and poly(ε‐caprolactone) di‐OH (PCL‐diOH) via chain extending method. FT‐IR, ¹H‐NMR, and GPC data demonstrate that PLA and PCL‐diOH have reacted completely. The product is electrospun into ultrafine fibers subsequently. The optimum electrospinning parameters obtain from an orthogonal experiment are a solvent ratio (DMF/DCM) of 5/5, a polymer concentration of 28 wt %, a collector distance of 20 cm and a voltage of 18 kV. As a result, the average diameter of fibers is 0.77 µm and the uniformity is above 80%. Via range analysis, it is found that the order of the influence on diameter is solvent ratio, applied voltage, collector distance, and polymer concentration, successively. Single effect of the four governing factors on diameter and morphology is also experimentally investigated. This may provide clues for obtaining fibers with various structures by controlling the parameters. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3600–3610, 2013     

静电纺丝热塑性聚氨酯纳米纤维的制备

将N,N-二甲基甲酰胺（DMF）和四氢呋喃（THF）按体积比0：4、1：3、2：2、3：1、4：0混合作为溶剂,确定配比后,在不同浓度、电压下对热塑性聚氨酯（TPU）溶液进行静电纺丝。结果表明,DMF与THF的体积比对聚氨酯静电纺丝纤维的形貌、直径及其均匀性有明显影响,当混合溶液体积比为2：2,浓度为0．18g／mL,电压为26kV时,TPU纺丝液纺丝效果最佳,得到最理想的纤维;纤维直径随DMF含量的增多而减小,但当DMF含量过多时,纤维上容易出现液滴,纤维形貌变差;TPU纺丝液浓度增大,纤维直径增大;电压增大,纤维直径减小。     

Morphology of ultrafine polysulfone fibers prepared by electrospinning

Ultrafine fibers of bisphenol‐A polysulfone (PSF) were prepared by electrospinning of PSF solutions in mixtures of N,N‐dimethylacetamide (DMAC) and acetone at high voltages. The morphology of the electrospun PSF fibers was investigated by scanning electron microscopy. Results showed that the concentration of polymer solutions and the acetone amount in the mixed solvents influenced the morphology and the diameter of the electrospun fibers. The processing parameters, including the applied voltage, the flow rate, and the distance between capillary and collection screen, were also important for control of the morphology of electrospun PSF fibers. It was suggested that uniform ultrafine PSF fibers with diameter of 300–400 nm could be obtained by electrospinning of a 20 % (wt/v) PSF/DMAC/acetone (DMAC:acetone = 9:1) solution at 10–20 kV voltages when the flow rate was 0.66 ml h^?1 and capillary–screen distance was 10 cm. Copyright © 2004 Society of Chemical Industry