Melting behavior,isothermal and nonisothermal crystallization kinetics of PP/mLLDPE blends

Melting behavior, nonisothermal crystallization and isothermal crystallization kinetics of polypropylene (PP) with metallocene‐catalyzed linear low density polyethylene (mLLDPE) were studied by differential scanning calorimetry (DSC). The results show that PP and mLLDPE were partially miscible. The Avrami analysis was applied to analyze the nonisothermal and isothermal crystallization kinetics of the blends, the Mo Z.S. method was used to take a comparison in nonisothermal kinetics. Values of Avrami exponent indicate the crystallization nucleations of both pure PP and PP in the blends were heterogeneous, the growth of spherulites is tridimensional and the spherulites in the blends were more perfect than that in pure PP. The crystallization activation energy was estimated by Kissinger method and Arrhenius equation and the two methods draw similar results. The mLLDPE increased the crystallization rate of PP in nonisothermal crystallization process and decreased it in isothermal process. The results from nonisothermal crystallization and isothermal crystallization kinetics were not consistent because the two processes were completely different. Addition of minor mLLDPE phase favors to increase the overall crystallinity of PP, showing the mLLDPE entered the PP crystals. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Nonisothermal crystallization,melting behavior,and morphology of polypropylene/metallocene‐catalyzed polyethylene blends

The nonisothermal crystallization, melting behavior, and morphology of blends of polypropylene (PP) and a metallocene‐catalyzed polyethylene (mPE) elastomer were studied with differential scanning calorimetry, scanning electron microscopy, polarized optical microscopy, and X‐ray diffraction. The results showed that PP and mPE were partially miscible and could form some cocrystallization, although the extent was very small. A modified Avrami analysis and the Mo method were used to analyze the nonisothermal crystallization kinetics of the blends. The values of the Avrami exponent indicated that the crystallization nucleation of the blends was homogeneous, the growth of the spherulites was three‐dimensional, and the crystallization mechanism of PP was not affected by mPE. The crystallization activation energy was estimated with the Kissinger method. Interesting results were obtained with the modified Avrami analysis and Mo and Kissinger methods, and the conclusions were in good agreement. The addition of less mPE increased the overall crystallization rate of PP. The relationship between the composition and morphology of the blends was examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1203–1210, 2004     

Nonisothermal crystallization,melting behavior,and morphology of PP/EPPE blends

Nonisothermal crystallization, melting behavior, and morphology of polypropylene (PP)/Easy processing polyethylene (EPPE) blends were studied by differential scanning alorimetry (DSC) and scanning electron microscope (SEM). The results showed that PP and EPPE are miscible, and there is no obvious phase separation in microphotographs of the blends. The modified Avrami analysis, Ozawa equation, and also Mo Z.S. method were used to analyze the nonisothermal crystallization kinetics of the blends. Values of Avrami exponent indicated the crystallization nucleation of the blends is homogeneous, the growth of spherulites is tridimensional, and crystallization mechanism of PP is not affected much by EPPE. The crystallization activation energy was estimated by Kissinger method. The result obtained from modified Avrami analysis, Mo Z.S. method, and Kissinger methods were well agreed. The addition of minor EPPE phase favored to decrease the overall crystallization rate of PP, showing some dilution effect of EPPE on PP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synergetic toughness and morphology of poly(propylene)/nylon 11/maleated ethylene‐propylene diene copolymer blends

Polypropylene (PP)/nylon 11/maleated ethylene‐propylene‐diene rubber (EPDM‐g‐MAH) ternary polymer blends were prepared via melt blending in a corotating twin‐screw extruder. The effect of nylon 11 and EPDM‐g‐MAH on the phase morphology and mechanical properties was investigated. Scanning electron microscopy observation revealed that there was apparent phase separation for PP/EPDM‐g‐MAH binary blends at the level of 10 wt % maleated elastomer. For the PP/nylon 11/EPDM‐g‐MAH ternary blends, the dispersed phase morphology of the maleated elastomer was hardly affected by the addition of nylon 11, whereas the reduced dispersed phase domains of nylon 11 were observed with the increasing maleated elastomer loading. Furthermore, a core‐shell structure, in which nylon 11 as a rigid core was surrounded by a soft EPDM‐g‐MAH shell, was formed in the case of 10 wt % nylon 11 and higher EPDM‐g‐MAH concentration. In general, the results of mechanical property measurement showed that the ternary blends exhibited inferior tensile strength in comparison with the PP matrix, but superior toughness. Especially low‐temperature impact strength was obtained. The toughening mechanism was discussed with reference to the phase morphology. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Melting behavior,nonisothermal crystallization kinetics,and morphology of PP/nylon 11/EPDM‐g‐MAH blends

The melting behavior, nonisothermal crystallization behavior, and morphology of pure polypropylene (PP) and its blends were investigated by differential scanning calorimetry and polarized optical microscopy. The nonisothermal crystallization kinetics was analyzed using the Avrami equation modified by Jeziorny and the equation combining the Avrami and Ozawa method. The surface fold free energy and the effective activation energy for both PP and its blends were obtained by Hoffman‐Lauritzen theory and Vyazovkin's approach, respectively. The results showed that the presence of nylon 11 hindered the mobility of PP chains but accelerated the overall crystallization rate. The POM observation confirmed that the addition of nylon 11 decreased the spherulites size of PP matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization behavior and mechanical properties of polypropylene random copolymer/poly(ethylene‐octene) blends

New polymer blends of polypropylene random copolymer (PP‐R) and poly(ethylene‐octene) (POE) were prepared by melt‐blending process using a corotating twin‐screw extruder. The POE content was varied up to 35%. The toughening efficiency of POE for PP‐R was evaluated by the mechanical properties of the resulted PP‐R/POE blends. The crystallization behavior and morphology of the blends were also studied. Results show that POE acts as nucleation agent to induce the crystallization of PP‐R matrix at higher crystallization temperature. Super‐toughened PP‐R/POE blends (Izod impact strength more than 500 J/m) can be readily achieved with only 10 wt % of POE. The high toughness of PP‐R/POE is attributed to cavitation and shear yielding of matrix PP‐R, as revealed by the morphology studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Phase separation and crystallization behavior in extruded polypropylene/ethylene–propylene rubber blends

Liquid–liquid (L–L) phase separation and its effects on crystallization in polypropylene (PP)/ethylene–propylene rubber (EPR) blends obtained by melt extrusion were investigated by time‐resolved light scattering (TRLS) and optical microscopy. L–L phase separation via spinodal decomposition (SD) was confirmed by TRLS data. After L–L phase separation at 250°C for various durations, blend samples were subjected to a temperature drop to 130°C for isothermal crystallization, and the effects of L–L phase separation on crystallization were investigated. Memory of the L–L phase separation via SD remained for crystallization. The crystallization rate decreased with increasing L–L phase‐separated time at 250°C. Slow crystallization for the long L–L phase‐separated time could be ascribed to decreasing chain mobility of PP with a decrease in the EPR component in the PP‐rich region. The propylene‐rich EPR exhibited good affinity with PP, leading to a slow growth of a concentration fluctuation during annealing. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 695–700, 2001     

Nonisothermal crystallization,melting behavior,and morphology of polypropylene/linear bimodal polyethylene blends

The nonisothermal crystallization, melting behavior, and morphology of isotactic polypropylene (PP)/linear bimodal polyethylene (LBPE) blends were studied with differential scanning calorimetry, scanning electron microscopy, and polarized optical microscopy. The results showed that PP and LBPE were miscible to a certain extent, and there was no obvious phase separation in the blends. The modified Avrami analysis, Ozawa equation, and Mo method were used to analyze the nonisothermal crystallization kinetics of the blends. The values of the Avrami exponent indicated that the crystallization nucleation of the blends was homogeneous, the growth of spherulites was three‐dimensional, and the crystallization mechanism of PP was not affected much by LBPE. The crystallization activation energy was estimated by the Kissinger method. The results obtained with the modified Avrami analysis, Mo method, and Kissinger method agreed well. The addition of a minor LBPE phase favored an increase in the overall crystallization rate of PP, showing some dilution effect of LBPE on PP. The PP spherulites decreased obviously with increasing content of LBPE. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influence of temperature changes on crystallization of an ethylene–propylene random copolymer

Unconventional procedures were used to crystallize an ethylene/propylene copolymer (E/P), with the aim of investigating the effect of temperature changes on crystallization kinetics and spherulitic morphology. The solidification process of specimens crystallizing under isothermal conditions was cyclically stopped for a while, by increasing the temperature, and afterward reestablished by cooling at the original temperature. The resulting morphology characterized by rings within spherulites was compared to that obtained by continuous isothermal crystallization. The different temperature dependencies of the thermal expansion coefficients of liquid and solid phases account for the presence of rings within spherulites grown in a temperature field. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2008–2013, 2004     

Morphology,crystallization, and thermal behavior of isotactic polypropylene/propylene‐g‐styrene blends

Optical microscopy, differential scanning calorimetry, and small angle X‐ray scattering techniques were used to study the influence of the crystallization conditions on morphology and thermal behavior of samples of binary blends constituted of isotactic polypropylene (iPP) and a novel graft copolymer of unsaturated propylene with styrene (uPP‐g‐PS) isothermally crystallized from melt, at relatively low undercooling, in a range of crystallization temperatures of the iPP phase. It was shown that, irrespective of composition, no fall in the crystallinity index of the iPP phase was observed. Notwithstanding, spherulitic texture and thermal behavior of the iPP phase in the iPP/uPP‐g‐PS materials were strongly modified by the presence of copolymer. Surprisingly, iPP spherulites crystallized from the blends showed size and regularity higher than that exhibited by plain iPP spherulites. Moreover, the amount of amorphous material located in the interspherulitic amorphous regions decreased with increasing crystallization temperature, and for a given crystallization temperature, with increasing uPP‐g‐PS content. Also, relevant thermodynamic parameters, related to the crystallization process of the iPP phase from iPP/uPP‐g‐PS melts, were found, composition dependent. The equilibrium melting temperature and the surface free energy of folding of the iPP lamellar crystals grown in the presence of uPP‐g‐PS content up to 5% (wt/wt) were, in fact, respectively slightly lower and higher than that found for the lamellar crystals of plain iPP. By further increase of the copolymer content, both the equilibrium melting temperature and surface free energy of folding values were, on the contrary, depressed dramatically. The obtained results were accounted for by assuming that the iPP crystallization process from iPP/uPP‐g‐PS melts could occur through molecular fractionation inducing a combination of morphological and thermodynamic effects. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2286–2298, 2001     

Crystallization behavior and crystallization kinetic studies of isotactic polypropylene modified by long‐chain branching polypropylene

In this article, we discuss the crystallization behavior and crystallization kinetics of isotactic polypropylene (iPP) modified by long‐chain‐branching (LCB) high‐melt‐strength iPP over a wide composition range, that is, LCB‐iPP from 10 to 50 wt %. Over the entire range we investigated, the presence of LCB‐iPP accelerated crystallization in both the isothermal crystallization process and nonisothermal crystallization process, even when the LCB‐iPP content was as low as 10%, and both crystallization processes were enhanced more significantly as the LCB‐iPP content increased. Hoffman–Lauritzen theory analysis revealed that the fold‐free energy decreased effectively with the occurrence of the LCB structure, although the growth rate of spherulites was depressed, as shown by polarized optical microscopy. Meanwhile, the regime III–regime II transition temperature was about 15° higher for all of the LCB‐iPP compositions than that of iPP because the LCB structure reduced the mobility of the polypropylene chains. Furthermore, the γ‐form crystal structure was favored by LCB compared to the β form, which was supported by wide‐angle X‐ray diffraction. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Properties of dynamically vulcanized ethylene–propylene–diene copolymer/polypropylene blends

In this study, vulcanized thermoplastic elastomers were produced through the formation of crosslinks with peroxide for different ratios of ethylene–propylene–diene copolymer to polypropylene. Mixing was performed with a twin‐screw extruder. Afterward, the yield, tensile strength, elastic modulus, elongation, Izod impact strength, hardness, melt flow index, Vicat softening point, heat deflection temperature, and density of the crosslinks were determined. The thermal transition temperatures and microstructure were determined with differential scanning calorimetry and scanning electron microscopy, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3895–3902, 2007     

Effect of vibration on crystal morphology and structure of isotactic polypropylene in nonisothermal crystallization

An experimental study on crystal structure and morphology of isotactic polypropylene (iPP) subjected to vibration was carried out on a laboratory apparatus. Crystallite size, crystal structure, and crystallinity of iPP under vibration or nonvibration were investigated through differential scanning calorimeter (DSC), wide angle X‐ray diffraction (WAXD), and polarized optical microscopy (POM). The results reveal that at high cooling rate, the crystallinity of samples under vibration decreases, and at low cooling rate it remains constant because of chain relaxation. On the other hand, the sizes of the iPP spherulites under vibration decrease as compared with those without vibration. Taking the relaxation of the iPP chain into consideration, we believe that the influence of vibration conditions on the main α‐form of the iPP crystal is rather complex. An obvious increase of β‐form content in the crystal phase results from the imposition of vibration. The results indicate that the content of β‐iPP is dependent on vibration amplitude and time. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2187–2195, 2004     

Melting behavior,isothermal and nonisothermal crystallization kinetics of EPPE/mLLDPE blends

Melting behavior and crystallization kinetics of easy processing polyethylene (EPPE) and the blends of EPPE/mLLDPE were studied using differential scanning calorimetry at various crystallization temperature and cooling rates. The Avrami analysis was employed to describe the isothermal and nonisothermal crystallization process of pure polymers and their blends, and a method developed by Mo was applied for comparison. Kinetic parameters such as the Avrami exponent (n), the kinetic crystallization rate constant (k and k_c), the peak temperatures (T_p), and the half-time of crystallization (t_1/2), etc. were determined. The appearance of double melting peaks and the double crystallization peaks of the polymers showed that the main chain and the branches crystallize seperately, but the main chains of two polymers can crystallize together and mLLDPE act as nuclei while EPPE crystallizes. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization and morphology of reactor-made blends of isotactic polypropylene and ethylene-propylene rubber

The crystallization and morphology of reactor-made blends of isotactic polypropylene (PP) with a large content of ethylene-propylene rubber (EPR) (i.e., > 50%) were investigated. In the blends, PP was found to form spherulites during the crystallization process, with the growth rate constant under isothermal conditions. For crystallization temperatures in the range of 118–152°C, the birefringence of the spherulites varied from negative to positive by decreasing crystallization temperature, while homopolypropylene (homo-PP), the same as used in the blends as a matrix, showed negative spherulites in the whole temperature range investigated (118–152°C). Both the spherulite growth rate and the overall crystallization rate were slower for the blends than for homo-PP. The density of the crystallization nuclei was lower in the blends than in the homo-PP. It was concluded that a large amount of EPR content in the reactor-made blends of PP retards and hinders the crystallization of the matrix. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 1007–1014, 1997     

The effect of propylene–ethylene copolymers with different comonomer content on melting and crystallization behavior of polypropylene

The effect of propylene–ethylene copolymers (PEc) with different ethylene‐unit contents on melting and crystallization behaviors of isotactic‐polypropylene (iPP) were investigated by differential scanning calorimetry (DSC) and polarized light microscopy (PLM). The results show that the addition of PEc decreases significantly crystallization temperature (T_c) of iPP, but slightly affects melting temperature (T_m). With increasing the ethylene‐unit content of the propylene–ethylene copolymers, the decrease in crystallization temperature of iPP is smaller. The PLM results show that the spherulite growth rate decreases with increasing crystallization temperature for iPP and iPP/PEc blends. The higher the ethylene‐unit content of the copolymers is, the lower the spherulite growth rate (G) of iPP/PEc blends is. The influence of the PEc on nucleation rate constant (K_g) and fold surface energy (σ_e) of iPP was examined by nucleation theory of Hoffman and Lauritzen. The results show that both K_g and σ_e of iPP/PE20(80/20) and iPP/PE23(80/20) blends are higher than those of iPP, demonstrating that the overall crystallization rate of iPP/PEc blends decreased as compared to that of iPP, resulting from the decrease of the nucleation rate and the spherulite growth rate of iPP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Characterization of polypropylene and ethylene–propylene copolymer blends for industrial applications

The crystalline structure and physico‐mechanical properties of polypropylene (PP) blended with ethylene–propylene copolymer (EPM) were investigated. WAXS diffractograms showed that the addition of EPM did not affect the crystalline structure of PP. DSC curves revealed the presence of two T_g peaks indicating the amorphous phases of EPM and PP. As EPM increased, the elastomeric domains cavitated from PP matrix increased while the tensile stress and modulus of elasticity decreased. Impact strength, on the other hand, increased, and showed a remarkable effect at 30% EPM/PP. The properties of the blended polymers were compared with the commercial PP impact copolymer, and it was found that polyblends containing 30% EPM was suited for applications on products requiring very high impact strength. Further addition of EPM from 40 to 50% produced very high impact strength, but the tensile stress and modulus of elasticity were very low. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1200–1208, 2000     

Nonisothermal crystallization kinetics of polypropylene/polypropylene‐g‐polystyrene/polystyrene blends

The nonisothermal crystallization kinetics of polypropylene (PP), PP/polystyrene (PS), and PP/PP‐g‐PS/PS blends were investigated with differential scanning calorimetry at different cooling rates. The Jeziorny modified Avrami equation, Ozawa method, and Mo method were used to describe the crystallization kinetics for all of the samples. The kinetics parameters, including the half‐time of crystallization, the peak crystallization temperature, the Avrami exponent, the kinetic crystallization rate constant, the crystallization activation energy, and the F(T) and a parameters were determined. All of the results clearly indicate that the PP‐g‐PS copolymer accelerated the crystallization rate of the PP component in the PP/PP‐g‐PS/PS blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Crystallization behavior of polypropylene/ethylene butene copolymer blends

One polypropylene (PP) was mixed with two ethylene butene copolymers (EBM). EBM1 had 12.5 mol % of butene and was immiscible with the PP. EBM2 had 51.6 mol % of butene and was miscible with the PP. The dispersed PP in EBM1 showed fractionalized crystallization behavior with a crystallization temperature at around 45°C and a much slower isothermal crystallization rate comparing to the neat PP. The PP did not exhibit fractionalized crystallization behavior in EBM2. EBM1 did not decrease both the crystallization and melting temperatures of the continuous PP. However, EBM2 could decrease both the two temperatures. It was found that EBM2 could largely suppress the epitaxial lamellar branching of the PP. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012