Blends of polyamide 6, polycarbonate,and poly(propylene oxide). II. Reactive compatibilization–thermal degradation relationships

The thermal degradation of some blends of polyamide 6/polycarbonate (PA6/PC) and polyamide 6/polycarbonate/poly(propylene oxide) (PA6/PC/PPO) were investigated. The copolymer formed during the mixing of polyamide 6 and polycarbonate, at 240°C, for 30 min, increases the thermal stability of PA6/PC and of PA6/PC/PPO blends. This increase in the thermal stability occurs due to the plasticizing effect of PPO, which increases the mobility of the molecules of PA6 and PC, and consequently increases the probability of the reaction between the —NH₂ and —O—CO—O groups of polyamide 6 and polycarbonate, respectively. The ternary blends with PPO (5–10% w/w) have lower thermal stability than PA6/PC blends. This is due to the decrease of miscibility between these polymers and the rise of the diluting effect. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2556–2562, 2001     

Blends of polyamide 6, polycarbonate,and poly(propylene oxide). I. Reactive compatibilization–morphology relationships

The relationship between reactive compatibilization and morphology of the polyamide 6–polycarbonate (PA6–PC) and polyamide 6–polycarbonate–poly(pro-pylene oxide) (PA6–PC–PPO) blends were investigated by means of torque values, scanning electron microscopy, and Fourier transform infrared spectroscopy. The micrographs show that the blends processed for a long period of time presented a PC domain of smaller size and better adherence between the phases than the blends processed for a short period of time. This fact can be related with the presence of the block copolymer of PA6–PC synthesized in situ by the reaction of PA6 and PC and depend on temperature and mixing time. The presence of PPO does not impede the formation of copolymer but interferes on the size of the domain. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 857–864, 1998     

Kinetics of the in situ polymerization and in situ compatibilization of poly(propylene) and polyamide 6 blends

In previous articles, we reported on a novel reactive extrusion process to obtain a compatibilized blend of polymer A and polymer B. It consisted in polymerizing the monomer of polymer A in the presence of polymer B. A fraction of the latter contained initiating sites from which the polymerization of monomer A took place. As such, both polymer A and a graft copolymer of polymer A and polymer B were formed in the process. That process was called in situ polymerization and in situ compatibilization of polymer blends. Its feasibility was illustrated for in situ polymerized and in situ compatibilized poly(propylene) and polyamide 6 (PP/PA6) blends. The latter were prepared by activated anionic polymerization of ?‐caprolactam (CL) in the presence of PP in a batch mixer and a twin‐screw extruder, respectively. A fraction of the PP contained isocyanate groups from which PA6 grafts were formed. Sodium caprolactam (NaCL) was used as the catalyst and a diisocyanate compound was used as the activator. In this study, we report on the effects of various parameters on the kinetics of the anionic polymerization of CL in the presence of PP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1498–1504, 2004     

Structure-property behavior of poly(dimethylsiloxane) based segmented polyurea copolymers modified with poly(propylene oxide)

Poly(propylene oxide) (PPO) was incorporated in a controlled manner between poly(dimethylsiloxane) (PDMS) and urea segments in segmented polyurea copolymers and their solid state structure-property behavior was investigated. The copolymers contained PDMS segments of MW 3200 or 7000 g/mol and an overall hard segment content of 10-35 wt%. PPO segments of MW 450 or 2000 g/mol were utilized. Equivalent polyurea copolymers based on only PDMS as the soft segment (SS) component were used as controls. The materials (with or without PPO) utilized in this study were able to develop microphase morphology as determined from dynamic mechanical analysis (DMA) and small angle X-ray scattering (SAXS). DMA and SAXS results suggested that the ability of the PPO segments to hydrogen bond with the urea segments results in a limited inter-segmental mixing which leads to the formation of a gradient interphase, especially in the PPO-2000 co-SS containing copolymers. DMA also demonstrated that the polyureas based on only PDMS as the SS possessed remarkably broad and nearly temperature insensitive rubbery plateaus that extended up to ca. 175 °C, the upper temperature limit depending upon the PDMS MW. However, the incorporation of PPO resulted in more temperature sensitive rubbery plateaus. A distinct improvement in the Young's modulus, tensile strength, and elongation at break in the PPO-2000 and PDMS-7000 containing copolymers was observed due to inter-segmental hydrogen bonding and the formation of a gradient interphase. However, when PPO was incorporated as the co-SS, the extent of stress relaxation and mechanical hysteresis of the copolymers increased relative to the segmented polyureas based on the utilization of only PDMS as the soft segment component.     

Reactive compatibilization of the polyamide 6/poly(phenylene oxide) blend by means of styrene–maleic anhydride copolymer

The compatibilization of the polymer blend polyamide 6/poly(phenylene oxide) (PA-6/PPO) system has been studied using the reactive random copolymer styrene–maleic anhydride (SMA) as a compatibilizer precursor. SMA is miscible with PPO when the MA content of SMA is not higher than 8 wt %. The anhydride groups of SMA react with the amino end groups of PA-6 during melt blending to form a graft copolymer at the interface with a compatibilizing effect as a result. Two different blending procedures were compared to each other and the compatibilizing effect of the added SMA was evaluated for a matrix/dispersed particle type of morphology. The effect of the different material parameters such as the functionality of SMA (wt % MA in SMA) and the molecular weight of PA-6, and blending parameters such as the extrusion time was analyzed with respect to the blend phase morphology. Finally, the amount of reacted MA groups in the blends PA-6/(PPO/SMA) was determined with FTIR after the use of an extraction method to remove the PA-6 matrix phase. The comparison between the morphological data (particle size reduction of the dispersed PPO/SMA phase) and the FTIR data (amount of reacted MA groups) of the blends considered, turned out to be very logical. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 889–898, 1999     

Morphology, thermal stability and rheology of poly(propylene carbonate)/organoclay nanocomposites with different pillaring agents

Unpillared montmorillonite PGV and five organoclays (Nanocor's Nanomer I.44P, I.24TL and I.34TCN and Southern Clay Product's C25A and C30B) were high shear melt-blended (2.5 wt%) into poly(propylene carbonate) (PPC). Solubility parameters of the clay pillaring agents versus that of PPC were used to predict clay/PPC miscibilities and these were compared to XRD and TEM nanoclay dispersion measurements. Clays I.34TCN and C30B, with the highest predicted pillaring agent/PPC miscibilites, had partially exfoliated morphologies. Clays I.24TL, C25A and I.44P, with pillaring agents predicted to be less PPC miscible, were less highly nanodispersed. Quaternary ammonium pillars with two 2-hydroxyethyl groups promoted the best nanodispersion in PPC. 12-Aminododecanoic acid (in I.24TL) promoted the intercalation. Dimethyl dialkyl quaternary ammoniums (in I.44P and C25A) were less effective. Organoclay dispersion improved the thermal stability. The PPC/I.24TL nanocomposite, with the most stable 12-aminododecanoic acid pillar, was the most thermally stable (PPC/I.34TCN and PPC/C30B were the second and third). The nanocomposites exhibited narrower linear viscoelastic zones than PPC and solid-like behaviors in these linear zones.     

Molten lithium sulfonimide salt having poly(propylene oxide) tail

Poly(propylene oxide) (PPO) tailed lithium(trifluoromethyl sulfonylimide)s (TFSI-PPO) were prepared as non-onium type ionic liquid polymers. Introduction of PPO chain to the TFSI salt group resulted in lower the glass transition temperature (T_g) and induce the salt dissociation. The TFSI-PPO showed relatively high ionic conductivity owing to the high dissociation degree of the TFSI salt group. The maximum ionic conductivity of 3.3×10⁻⁶ S cm⁻¹ was observed at 30 °C for TFSI salt having PPO tail with number average molecular weight of 850. On the other hand, PPOs having the same salt moiety on both chain ends ((TFSI)₂-PPO) showed higher T_g than that of TFSI-PPOs. The lithium transference number of the (TFSI)₂-PPO with PPO chain length of Mn=2000 was 0.74 in spite of slightly lower ionic conductivity.     

On the nature of multiple melting in poly(ethylene terephthalate) (PET) and its copolymers with cyclohexylene dimethylene terephthalate (PET/CT)

The multiple melting behavior of poly(ethylene terephthalate) (PET) homopolymers of different molecular weights and its cyclohexylene dimethylene (PET/CT) copolymers was studied by time-resolved simultaneous small-angle X-ray scattering/wide-angle X-ray scattering diffraction and differential scanning calorimetry techniques using a heating rate of 2 °C/min after isothermal crystallization at 200 °C for 30 min. The copolymer containing random incorporation of 1,4-cyclohexylene dimethylene terephthalate monomer cannot be cocrystallized with the ethylene terephthalate moiety. Isothermally crystallized samples were found to possess primary and secondary crystals. The statistical distribution of the primary crystals was found to be broad compared to that of the secondary crystals. During heating, the following mechanisms were assumed to explain the multiple melting behavior. The first endotherm is related to the non-reversing melting of very thin and defective secondary crystals formed during the late stages of crystallization. The second endotherm is associated with the melting of secondary crystals and partial melting of less stable primary crystals. The third endotherm is associated with the melting of the remaining stable primary crystals and the recrystallized crystals. Due to their large statistical distribution, the primary crystals melt in a broad temperature range, which includes both second and third melting endotherms. The amounts of secondary, primary and recrystallized crystals, being molten in each endotherm, are different in various PET samples, depending on variables such as isothermal crystallization temperature, time, molecular weight and co-monomer content.     

Molecular dynamics simulation studies of binary blend miscibility of poly(3-hydroxybutyrate) and poly(ethylene oxide)

By means of full atomistic molecular dynamics simulation, the solubility parameters for pure poly(3-hydroxybutyrate) and poly(ethylene oxide) are calculated and the results are in agreement with the literature values. Furthermore, in order to reveal the blend property, the volume-temperature curve of the PHB/PEO blend system (1:2 blends in terms of repeated units) is simulated by employing the united atom approximation to obtain the glass transition temperature. From the volume-temperature curve, the glass transition temperature is about 258 K, which is compared well with the experimental results. It should be pointed out that the two simulated solubility parameters are similar and there is only one glass transition of the blend system, these indicate that the studied blend system is miscible.     

Effects of reactive compatibilizer on the core-shell structured modifiers toughening of poly(trimethylene terephthalate)

Poly(trimethylene terephthalate)/polybutadiene grafted polymetyl methacrylate (PB-g-PMMA, MB) blends were prepared by melt processing with varying weight ratios (0-5 wt%) of diglycidyl ether of bisphenol-A (DGEBA) epoxy resin as a reactive compatibilizer. DMA result showed PTT was partially miscible with MB particles in the presence of the compatibilizer. Fourier transform infrared (FTIR) and rheological measurements further identified the reactions between PTT and DGEBA epoxy resin. Scanning electron microscopy (SEM) displayed that the core-shell structured modifiers exhibit a smaller dispersed domain size with the addition of DGEBA epoxy resin. Mechanical tests showed the impact and tensile properties of PTT blends are improved by the introduction of DGEBA epoxy resin to the blends. SEM and TEM results showed shear yielding of PTT matrix and cavitation of rubber particles were the major toughening mechanisms.     

Crystallization, and morphology of poly(trimethylene terephthalate)/poly(ethylene oxide terephthalate) segmented block copolymers

A new type of poly(ether-ester) based on poly(trimethylene terephthalate) as rigid segments and poly(ethylene oxide terephthalate) as soft segments was synthesized and its crystallization behavior and morphology were investigated. Differential Scanning Calorimetry revealed that the copolymer containing 57 wt% soft segments presented a low glass transition temperature (−46.4 °C) and a high melting temperature (201.8 °C), suggesting that it had the typical characteristic of thermoplastic elastomer. With increasing soft segment content from 35 to 57 wt%, the crystallization morphology transformed from banded spherulites to compact seaweed morphology at a certain film thickness, which was due to the change of surface tension and diffusivity caused by increasing the soft segment content. Moreover, with the decrease of film thickness from 15 to 2 μm, the crystallization morphology of the copolymer (57 wt% soft segment) changed from wheatear-like, compact seaweed to dendritic. Scanning Electron Microscopy revealed that some flower-like crystals presenting in the bulk, which had been surprisingly found in the poly(ether-ester) segmented block copolymers for the first time. Possible mechanism was discussed in the text.     

Polyethers for biomedical applications: Bulk and surface characterisation of crosslinked blends of poly(ethylene oxide) and poly(propylene oxide)

Bulk and surface properties of crosslinked and non-crosslinked blends of poly(ethylene oxide) (PEO) and poly(propylene oxide) (PPOX) were studied for the elucidation of the behaviour of these materials in contact with blood. In the crosslinked blends the hydrophilic character increased with increasing PEO content, as concluded from swelling experiments and contact angle determinations. D.s.c. and dynamic mechanical measurements indicated the occurrence of phase separation in the blends and d.s.c. showed that on equilibration with water the PEO phase loses its crystallinity. F.t.-i.r.-a.t.r. analysis of the surface of crosslinked PPOX-PEO films showed an enrichment of the surface with PEO. These observations indicate that the good blood-compatibility of PPOX-PEO blends might be explained by the presence of an amorphous, PEO-enriched, hydrophilic surface.     

One-step functionalization and reactive blending of polyolefin/polyamide mixtures (EPM/PA6)

Diethyl maleate, maleic anhydride and dicumyl peroxide in different ratios were directly added to molten polymeric mixtures based on ethylene-co-propylene (EPM) and polyamide 6 (PA6) to perform in one-step the functional groups grafting and branched copolymer formation necessary to obtain compatibilized products.The characterization of the blends by selective solvent extraction and IR and NMR analysis of the various fractions allowed to evidence the occurrence of maleate grafting on both EPM and PA6 as well as the formation of graft copolymers at the interface. The effect of the reactions on phase morphology development and thermal properties was evaluated by SEM and DSC analysis respectively in order to investigate the compatibilization extent in comparison with the conventional two-steps procedure. Besides tests about mechanical properties of samples produced by the extrusion were carried out.     

CO_2/环氧丙烷共聚合成聚碳酸亚丙酯多元醇

利用双金属氰化物作为催化剂,催化CO2/环氧丙烷调节共聚制备聚碳酸亚丙酯多元醇(PPC),详细考察了催化剂用量、相对分子质量调节剂及其用量、CO2用量等对聚合的影响.研究发现PPC的相对分子质量与相对分子质量调节剂的用量成线性关系,可以根据需要合成具有规定相对分子质量的PPC树脂.最后提出聚合过程中碳酸丙烯酯可能按照解拉链的方式生成.     

Effect of clay on the morphology of blends of poly(propylene) and polyamide 6/clay nanocomposites

PP/NPA6 blends composed of poly(propylene) (PP) and polyamide 6/clay nanocomposites (NPA6) were prepared by twin‐screw extrusion and melt‐drawn into ribbons by a ribbon extrusion process. The influence of clay on the morphology of PP/NPA6 ribbons was investigated by means of field‐emission scanning electron microscopy and optical microscopy. The results show that at low clay content (3, 5 wt%), NPA6 exhibited continuous lamellar structure in PP as pristine PA6 did in a PP/PA6 blend, but at a higher clay content (10 wt%) only ellipsoids or elongated ellipsoids were observed. In order to explain the morphological difference, two factors, ie the compatibilization effect and melt rheology, have been taken into consideration. It has been found that both factors, and probably mainly the variation in melt rheology, were responsible for the morphological difference in the PP/NPA6 blends with different clay contents under the extensional flow field. Copyright © 2004 Society of Chemical Industry     

Improving the thermal and mechanical properties of poly(propylene carbonate) by incorporating functionalized graphite oxide

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability, low glass transition temperatures (T_g), and relatively low mechanical property have limited its applications. To improve the thermal and mechanical properties of PPC, functionalized graphite oxide (MGO) was synthesized and mixed with PPC by a solution intercalation method to produce MGO/PPC composites. A uniform structure of MGO/PPC composites was confirmed by X‐ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer‐sized dispersion of layered graphite in polymer matrix, MGO/PPC composites exhibit improved thermal and mechanical properties than pure PPC. When the MGO content is 3.0 wt %, the MGO/PPC composites shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The effect of prepolymer crystallinity on solid-state polymerization of poly(bisphenol A carbonate)

The effect of prepolymer crystallinity on the solid-state polymerization (SSP) of poly(bisphenol A carbonate) was examined using nitrogen as a sweep fluid. A low-molecular-weight prepolymer was synthesized by melt transesterification and prepolymers with different crystallinities (11.7%, 23.3%, 33.7%) were prepared with supercritical carbon dioxide treatment. SSP of the three prepolymers was then carried out at reaction temperatures in the range of 150-190 °C, with a prepolymer particle size of 75 μm and a N₂ flow rate of 1600 ml/min. The glass-transition temperature (T_g), absolute weight-average molecular weight (M_n), and percent crystallinity were measured at various times during each SSP. At each reaction temperature, SSP of the lower crystallinity prepolymer (11.7%) always resulted in higher-molecular-weight polymers, compared with the polymers synthesized using the higher crystallinity prepolymer (23.3% and 33.7%). The crystallinity of the polymers synthesized from the high crystallinity prepolymer was significantly higher than for those synthesized from the low crystallinity prepolymer. Higher crystallinity of the prepolymer and the synthesized polymers may lower the reaction rate by reducing chain-end mobility or/and by inhibiting byproduct diffusion.     

Double propagation based on diepoxide, a facile route to high molecular weight poly(propylene carbonate)

Poly(propylene carbonate) (PPC) with number average molecular weight (M_n) higher than 200 kg/mol was prepared via the terpolymerization of carbon dioxide, propylene oxide and diepoxide using Y(CCl₃OO)₃-ZnEt₂-glycerine coordination catalyst. When equimolar ZnEt₂ and diepoxide were used, double propagation active species were generated in situ by nucleophilic attack of metal alkoxide on diepoxide, leading to PPC of doubled M_n value. The molecular weight of PPC has dramatic influence on its thermal and mechanical performances. PPC with M_n of 227 kg/mol showed modulus of 6900 MPa, while the modulus of PPC with M_n of 109 kg/mol was only 4300 MPa. Moreover, when M_n increased from 109 to 227 kg/mol, a 37 °C increase of the onset degradation temperature was observed.     

Miscibility and intermolecular specific interactions in blends of poly(hydroxyether of bisphenol A) and poly(4-vinyl pyridine)

The blends of poly(hydroxyether of bisphenol A) (phenoxy) with poly(4-vinyl pyridine) (P4VPy) were investigated by differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR) and high-resolution solid-state nuclear magnetic resonance (NMR) spectroscopy. The single, composition-dependent glass transition temperature (T_g) was observed for each blend, indicating that the system is completely miscible. The sigmoid T_g-composition relationship is characteristic of the presence of the strong intermolecular specific interactions in the blend system. FTIR studies revealed that there was intermolecular hydrogen bonding in the blends and the intermolecular hydrogen bonding between the pendant hydroxyl groups of phenoxy and nitrogen atoms of pyridine ring is much stronger than that of self-association in phenoxy. To examine the miscibility of the system at the molecular level, the high resolution ¹³C cross-polarization (CP)/magic angle spinning (MAS) together with the high-power dipolar decoupling (DD) NMR technique was employed. Upon adding P4VPy to the system, the chemical shift of the hydroxyl-substituted methylene carbon resonance of phenoxy was observed to shift downfield in the ¹³C CP/MAS spectra. The proton spin-lattice relaxation time T₁(H) and the proton spin-lattice relaxation time in the rotating frame T_1ρ(H) were measured as a function of the blend composition. In light of the proton spin-lattice relaxation parameters, it is concluded that the phenoxy and P4VPy chains are intimately mixed on the scale of 20-30 Å.     

Study of various catalysts in the synthesis of poly(propylene terephthalate) and mathematical modeling of the esterification reaction

Pure terephthalic acid (TPA) was esterified with 1,3-propanediol (1,3-PDO) in the presence of various catalysts, in order to find the most effective one for this esterification reaction. The prepared oligomers were polycondensated in a second step under high vacuum and using the same catalyst (Sb(OCOCH₃)₃, Ti(OC₄H₉)₄, GeO₂₎ as before, or the well known catalyst for poly(ethylene terephthalate) (PET) production technology Sb₂O₃. The esterification reaction was monitored by measuring the distilled water as a function of time and from these data the modeling of this process was carried out. The received poly(propylene terephthalate) (PPT) samples were characterized by viscometry, carboxyl end-group content and color measurement. From this study, tetrabutoxytitanium was proved to be the most effective catalyst for the esterification reaction. When this catalyst was used in the second step a PPT polymer with the highest molecular weight was received.