A facile,effective thermal crosslinking to balance stability and proton conduction for proton exchange membranes based on blend sulfonated poly(ether ether ketone)/sulfonated poly(arylene ether sulfone)

The development of hydrocarbon polymer electrolyte membranes with high proton conductivities and good stability as alternatives to perfluorosulfonic acid membranes is an ongoing research effort. A facile and effective thermal crosslinking method was carried out on the blended sulfonated poly (ether ether ketone)/poly (aryl ether sulfone) (SPEEK/SPAES) system. Two SPEEK polymers with ion exchange capacities (IECs) of 1.6 and 2.0 mmol g^?1 and one SPAES polymer (2.0 mmol g^?1) were selected to create different blends. The effect of thermal crosslinking on the fundamental properties of the membranes, especially their physicochemical stability and electrochemical performance, were investigated in detail. The homogeneous and flexible thermally-crosslinked SPEEK/SPAES membranes displayed excellent mechanical toughness (27–46 Mpa), suitable water uptake (<60%), high dimensional stability (swelling ratio < 15%) and large proton conductivity (>120 mS cm^?1) at 80 °C. The thermal crosslinking membranes also show significantly enhanced hydrolytic (<2.5%) and oxidative stability (<2%). Fuel cell with t-SPEEK/SPAES (1:2:2) membrane achieves a power density of 665 mW cm^?2 at 80 °C.     

Sulfonated poly(ether ether ketone)/poly(ether sulfone) composite membranes as an alternative proton exchange membrane in microbial fuel cells

Custom-made proton exchange membranes (PEM) are synthesized by incorporating sulfonated poly(ether ether ketone) (SPEEK) in poly(ether sulfone) (PES) for electricity generation in microbial fuel cells (MFCs). The composite PES/SPEEK membranes at various composition of SPEEK are prepared by the phase inversion method. The membranes are characterized by measuring roughness, proton conductivity, oxygen diffusion, water crossover and electrochemical impedance. The conductivity of hydrophobic PES membrane increases when a small amount (3–5%) of hydrophilic SPEEK is added. The electrochemical impedance spectra shows that the conductivity and capacitance of PES/SPEEK composite membranes during MFC operation are reduced from 6.15 × 10⁻⁷ to 6.93 × 10⁻⁵ (3197 Ω–162 Ω) and from 3.00 × 10⁻⁷ to 1.56 × 10⁻³ F, respectively when 5% of SPEEK added into PES membrane. The PES/SPEEK 5% membrane has the highest performance compared to other membranes with a maximum power density of 170 mW m⁻² at the maximum current density of 340 mA m⁻². However, the interfacial reaction between the membrane and the cathode with Pt catalyst indicates moderate reaction efficiency compared to other membranes. The COD removal efficiency of MFCs with composite membrane PES/SPEEK 5% is nearly 26-fold and 2-fold higher than that of MFCs with Nafion 112 and Nafion 117 membranes respectively. The results suggest that the PES/SPEEK composite membrane is a promising alternative to the costly perfluorosulfonate membranes presently used as separators in MFC systems.     

Preparation and characterization of a modified montmorillonite/sulfonated polyphenylether sulfone/PTFE composite membrane

Organically modified montmorillonites are valuable materials that have been used to improve the permeability, water retention, and proton conductivity of proton exchange membrane for fuel cells. A sulfonated montmorillonite/sulfonated poly (biphenyl ether sulfone)/Polytetrafluoroethylene (SMMT/SPSU-BP/PTFE) composite membrane was prepared for fuel cells. The thermal stability of the SMMT was tested by the thermogravimetry-mass spectrometry (TGA-MS) and its structure in the composite membrane was characterized by X-ray diffraction (XRD). It was found that SMMT was stable up to 205 °C and the interlayer distance of the nanoclay expanded from 1.43 nm to 1.76 nm after the organic sulfonic modification. The SMMT was completely exfoliated in the composite membranes. The properties of ion-exchange capacity, water uptake, swelling ratio, proton conductivity, and mechanical strength of the composite membranes were investigated as well. The good water retention of SMMT made the SMMT/SPSU-BP and SMMT/SPSU-BP/PTFE composite membranes have about 20% more bound water than the SPSU-BP membrane. Due to the reinforce effect of the PTFE porous film, the SMMT/SPSU-BP/PTFE composite membrane presented low swelling even at elevated temperature and high stress strength. All of the properties indicate that the SMMT/SPSU-BP/PTFE composite membrane is very promising as the PEM for medium temperature PEMFCs.     

Sulfonated poly(ether ether ketone)/polybenzimidazole oligomer/epoxy resin composite membranes in situ polymerization for direct methanol fuel cell usages

A diamine-terminated polybenzimidazole oligomer (o-PBI) has been synthesized for introducing the benzimidazole groups (BI) into sulfonated poly(ether ether ketone) (SPEEK) membranes. SPEEK/o-PBI/4,4′-diglycidyl(3,3′,5,5′-tetramethylbiphenyl) epoxy resin (TMBP) composite membranes in situ polymerization has been prepared for the purpose of improving the performance of SPEEK with high ion-exchange capacities (IEC) for the usage in the direct methanol fuel cells (DMFCs). The composite membranes with three-dimensional network structure are obtained through a cross-linking reaction between PBI oligomer and TMBP and the acid-base interaction between sulfonic acid groups and benzimidazole groups. Resulting membranes show a significantly increasing of all of the properties, such as high proton conductivity (0.14 S cm⁻¹ at 80 °C), low methanol permeability (2.38 × 10⁻⁸ cm² s⁻¹), low water uptake (25.66% at 80 °C) and swelling ratio (4.11% at 80 °C), strong thermal and oxidative stability, and mechanical properties. Higher selectivity has been found for the composite membranes in comparison with SPEEK. Therefore, the SPEEK/o-PBI/TMBP composite membranes show a good potential in DMFCs usages.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

An effective strategy to enhance the performance of the proton exchange membranes based on sulfonated poly(ether ether ketone)s

We report an effective and facile approach to enhance the dimensional and chemical stability of sulfonated poly(ether ether ketone) (SPEEK) type proton exchange membranes through simple polymer blending for fuel cell applications, using commercial available materials. The polymeric blends with sulfonated poly(aryl ether sulfone)s (SPAES) were simply fabricated by a three-component system, which contained SPEEK (10–50 wt%, 1.83 mmol/g), and SPAES-40 (1.72 mmol/g)/SPAES-50 (2.04 mmol/g) at 1:1 in weight. The SPAES-40 was selected for mechanical and dimensional stability reinforcing, while SPAES-50 for the good polymer compatibility. The obtained SPEEK/SPAES blend membranes showed depressed water uptake, better dimensional and oxidative stability, together with higher proton conductivity beyond 70 °C than the pristine SPEEK membrane. The apparent improvements in membrane properties were associated with the homogeneous dispersion of SPEEK and both SPAES copolymers inside the membranes as well as the rearrangements of the polymeric chains. The SPEEK content should be properly controlled in the range of 10–40% (B10 to B40). In a H₂/O₂ fuel cell test, B30 showed a maximum power density of 700 mW/cm², which was 1.6 times as high as that of B40 at 80 °C under 100% RH. The further cross-linking treatment produced more ductile and enduring blend membranes, indicating an appreciable prospective for fuel cell applications.     

4-Aminopyridine grafted sulfonated poly(arylene ether ketone sulfone) proton exchange membrane with high relative selectivity for fuel cells

A series of sulfonated poly(arylene ether ketone sulfone)s polymer having a degree of sulfonation of 80% and a carboxyl group in the side chain (C-SPAEKS) were prepared by polycondensation. The 4-aminopyridine grafted sulfonated poly(arylene ether ketone sulfone)s polymer membranes (SPPs) were prepared by amidation reaction with the carboxyl group to immobilize 4-aminopyridine on the side chain. The ¹H NMR results and Fourier transform infrared of SPP membranes demonstrated the successful grafting of the 4-aminopyridine. Proton conductivity, water absorption, swelling ratio, and thermal stability of different proportions of SPP membranes were investigated under the different conditions. With the increase of pyridine grafting content, the methanol permeability coefficient of the membrane decreased significantly from 8.17 × 10⁻⁷ cm²s⁻¹ to 8.92 × 10⁻⁸ cm²s⁻¹ at 25 °C. And, the proton conductivity and relative selectivity of the membrane were positively correlated with the grafted pyridine content. Among them, the SPP-4 membrane exhibited the highest proton conductivity of 0.088 Scm⁻¹ at 100 °C. The relative selectivity increased from 4.73 × 10⁴ S scm⁻³ to 9.84 × 10⁴ S scm⁻³.     

Synthesis and characterization of sulfonated poly(arylene ether ketone ketone sulfone) membranes for application in proton exchange membrane fuel cells

A series of sulfonated poly(arylene ether ketone ketone sulfone) (SPAEKKS) copolymers were synthesized by nucleophilic polycondensation. The copolymers exhibit good thermal and oxidative stabilities, all the SPAEKKS copolymers can be cast into tough membranes. Ionic exchange capacities (IEC), water uptake properties, thermal stabilities, methanol diffusion coefficients and proton conductivities were thoroughly studied. Also the microstructures of the membranes were investigated by TEM. The proton conductivity of the SPAEKKS-4 membrane is close to that of Nafion-117 at 80 °C. The methanol diffusion coefficient of the membrane is much lower than that of Nafion-117 under the same testing conditions. The SPAEKKS membranes are promising in proton exchange membranes fuel cell (PEMFC) application.     

Molecular structure and transport dynamics in Nafion and sulfonated poly(ether ether ketone ketone) membranes

An atomistic simulation technique is performed to investigate the molecular structure and transport dynamics inside a hydrated Nafion membrane and a hydrated sulfonated poly(ether ether ketone ketone) (SPEEKK) membrane. The simulation system consists of the representative fragments of the polymer electrolytes, hydronium ions and solvent molecules, such as water plus methanol molecules. Simulation results show that the hydrated SPEEKK has less phase separation among hydrophobic and hydrophilic regions in comparison with the Nafion. Those water channels formed in the SPEEKK are much narrower compared to those in the Nafion. These characteristics lead to a lower mobility of hydronium ions and water molecules and hence relatively lower diffusion coefficient of methanol in the SPEEKK. It results in the reduction of the methanol permeation problem in direct methanol fuel cells.     

Synthesis and properties of sulfonated poly(arylene ether ketone sulfone) containing amino groups/functional titania inorganic particles hybrid membranes for fuel cells

In this work, the organic-inorganic hybrid membranes were prepared. The synthesis and properties of the hybrid membranes were investigated. The sulfonated poly(arylene ether ketone sulfone) containing amino groups (Am-SPAEKS) was synthesized by nucleophilic polycondensation. The sol-gel method was used to prepared functional titania inorganic particles (L-TiO₂). The ¹H NMR and FT-IR were performed to verified the structure of Am-SPAEKS and L-TiO₂. The organic-inorganic hybrid membranes showed both good thermal stabilities and mechanical properties than that of Am-SPAEKS. The L-Am-15% membrane exhibited the highest Young's modulus (2262.71 MPa) and Yield stress (62.09 MPa). The distribution of L-TiO₂ particles was revealed by SEM. Compared to Am-SPAEKS, the hybrid membranes showed higher proton conductivities. The L-Am-15% exhibited the highest proton conductivity of 0.0879 S cm⁻¹ at 90 °C. The results indicate that the organic-inorganic hybrid membranes have potential for application in proton exchange membrane fuel cells.     

Proton-conducting membranes based on benzimidazole-containing sulfonated poly(ether ether ketone) compared with their carboxyl acid form

A series of sulfonated poly(ether ether ketone) containing pendant carboxyl (C-SPEEKs) have been synthesized using a nucleophilic polycondesation reaction. A condensation reaction between 1,2-diaminobenzene and carboxyl resulted in a new series of copolymers containing benzimidazole groups (SPEEK-BIms). The expected structures of the sulfonated copolymers are confirmed by ¹H NMR. The dependence of ion exchange capacity, water uptake, proton conductivity and methanol diffusion coefficient of SPEEK-BIm membranes has been studied and compared with their carboxyl acid form. The results suggest that the introduction of benzimidazole groups may be responsible for many excellent properties of the membranes for fuel cell. It is noticeable that the markedly improved oxidative stability is benefit for the application of membrane.     

Effects of casting solvent on microstructrue and ionic conductivity of anhydrous sulfonated poly(ether ether ketone)-inoic liquid composite membranes

As the key component of polymer electrolyte membrane fuel cells, the membrane has significant effect on the performance of fuel cells. The commonly used approach for preparation of membrane is solvent casting. In this paper, high temperature polymer electrolyte membranes consisting of sulfonated poly(ether ether ketone) and 1-butyl-3-methylimidazolium tetrafluoroborate were prepared using solvent casting process from N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone solutions to understand the solvent effect on the nature of formed membranes. It was found that solvents used for casting process strongly affect the microstructure and ionic conductivity of formed membranes. The composite membrane cast from DMF solution has clearly inter-connected ionic clusters with diameters of several hundreds nanometers to about 1.5 μm and exhibits the highest ionic conductivity, reaching 1.04 × 10⁻² S cm⁻¹ at 170 °C under anhydrous conditions.     

Sulfonated poly(ether ether ketone) membranes with sulfonated graphene oxide fillers for direct methanol fuel cells

Sulfonated organosilane functionalized graphene oxides (SSi-GO) synthesized through the grafting of graphene oxide (GO) with 3-mercaptopropyl trimethoxysilane and subsequent oxidation have been used as a filler in sulfonated poly(ether ether ketone) (SPEEK) membranes. The incorporation of SSi-GOs greatly increases the ion-exchange capacity (IEC), water uptake, and proton conductivity of the membrane. With well-controlled contents of SSi-GOs, the composite membranes exhibit higher proton conductivity and lower methanol permeability than Nafion^® 112 and Nafion^® 115, making them particularly attractive as proton exchange membranes (PEMs) for direct methanol fuel cells (DMFC). The composite membrane with optimal SSi-GOs content exhibit over 38 and 17% higher power densities, respectively, than Nafion^® 112 and Nafion^® 115 membranes in DMFCs, offering the possibilities to reduce the DMFC membrane cost significantly while keeping high-performance.     

Organic-inorganic crosslinked and hybrid membranes derived from sulfonated poly(arylene ether sulfone)/silica via sol-gel process

A series of covalently crosslinkable organic-inorganic hybrid membranes have been prepared from sulfonated poly(arylene ether sulfone) (SPAES) with pendant propenyl moiety and various amounts of vinyl substituted silica via sol-gel process which are then thermally crosslinked in the presence of benzoyl peroxide (BPO) initiator. The obtained membranes are characterized in terms of oxidative stability, thermal property, ion exchange capacity (IEC), water uptake, swelling ratio in methanol aqueous solution, proton conductivity, and methanol permeability coefficient. The results indicate that the oxidative stability and thermal stability of the hybrid membranes are improved. Moreover, introduction of silica reduces the water uptake and methanol swelling of membranes. The swelling ratio of membranes in 2 mol L⁻¹ methanol aqueous solution at 80 °C slowly decreases from 26 to 19% with the increase of SiO₂ content from 0 to 12 wt.%. Furthermore, with the increase in silica content, the methanol permeability coefficient of the hybrid membranes decreases at first and then increases. When the silica content reaches 8 wt.%, the methanol permeability coefficient is at the minimum of 6.02 × 10⁻⁷ cm² s⁻¹, a 2.64-fold decrease compared with that of the pristine SPAES membrane. Moreover, the proton conductivity is found to be at about 95% of that of pristine polymer at that silica content.     

Novel modification method to prepare crosslinked sulfonated poly(ether ether ketone)/silica hybrid membranes for fuel cells

Crosslinked organic-inorganic hybrid membranes are prepared from hydroxyl-functionalized sulfonated poly(ether ether ketone) (SPEEK) and various amounts of silica with the aims to improve dimensional stability and methanol resistance. The partially hydroxyl-functionalized SPEEK is prepared by the reduction of some benzophenone moieties of SPEEK into the corresponding benzhydrol moieties which is then reacted with (3-isocyanatopropyl)triethoxysilane (ICPTES) to get a side chained polymer bearing triethoxysilyl groups. These groups are subsequently co-hydrolyzed with tetraethoxysilane (TEOS) and allow the membrane to form a crosslinked network via a sol-gel process. The obtained hybrid membranes with covalent bonds between organic and inorganic phases exhibit much lower methanol swelling ratio and water uptake. With the increase of silica content, the methanol permeability coefficient of the hybrid membranes decreases at first and then increased. At silica content of about 6 wt.%, the methanol permeability coefficient reaches a minimum of 7.15 × 10⁻⁷ cm² s⁻¹, a 5-fold decrease compared with that of the pristine SPEEK. Despite the fact that the proton conductivity is decreased to some extent as a result of introduction of the silica, the hybrid membranes with silica content of 4-8 wt.% shows higher selectivity than Nafion117.     

Nafion/nitrated sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone)s (SPEEKs) are substituted on the main chain of the polymer by nitro groups and blended with Nafion^® to attain composite membranes. The sulfonation, nitration and blending are achieved with a simple, inexpensive process, and the blended membranes containing the nitrated SPEEKs reveal a liquid-liquid phase separation. The blended membranes have a lower water uptake compared to recast Nafion^®, and the methanol permeability is reduced significantly to 4.29 × 10⁻⁷-5.34 × 10⁻⁷ cm² s⁻¹ for various contents of nitrated SPEEK for S63N17, and 4.72 × 10⁻⁷-7.11 × 10⁻⁷ cm² s⁻¹ for S63N38, with a maximum proton conductivity of ∼0.085 S cm⁻¹. This study examines the single-cell performance at 80 °C of Nafion^®/nitrated SPEEK membranes with various contents of nitrated SPEEK and a degree of nitration of 23-25 mW cm⁻² for S63N17 and 24-29 mW cm⁻² for S63N38. Both the power density and open circuit voltage are higher than those of Nafion^® 115 and recast Nafion^®.     

A facile approach to prepare self-cross-linkable sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) containing hydroxyl groups (SPEEK-OH) has been prepared for use as a proton exchange membrane (PEM) by reducing the carbonyl groups on the main chain of the polymers. With the goal of reducing water uptake and methanol permeability, a facile thermal-cross-linking process is used to obtain the cross-linked membranes. The properties of the cross-linked membranes with different cross-linked density are measured and compared with the pristine membrane. Notably, SPEEK-4 with the highest cross-linked density shows a water uptake of 39% and a methanol permeability of 2.52 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the pristine membrane (63.2% and 5.37 × 10⁻⁷ cm² s⁻¹, respectively). These results indicate that this simple approach is very effective to prepare cross-linked proton exchange membranes for reducing water uptake and methanol permeability.     

Improvement of electrochemical performances of sulfonated poly(arylene ether sulfone) via incorporation of sulfonated poly(arylene ether benzimidazole)

In the present study, modified acid–base blend membranes were fabricated via incorporation of sulfonated poly(arylene ether benzimidazole) (SPAEBI) into sulfonated poly(arylene ether sulfone) (SPAES). These membranes had excellent methanol-barrier properties in addition to an ability to compensate for the loss of proton conductivity that typically occurs in general acid–base blend system. To fabricate the membranes, SPAEBIs, which served as amphiphilic polymers with different degrees of sulfonation (0–50 mol%), were synthesized by polycondensation and added to SPAES. It resulted in the formation of acid–amphiphilic complexes such as [PAES-SO₃]⁻⁺[H-SPAEBI] through the ionic crosslinking, which prevented SO₃H groups in the complex from transporting free protons in an aqueous medium, contributing to a reduction of ion exchange capacity values and water uptake in the blend membranes, and leading to lower methanol permeability in a water–methanol mixture. Unfortunately, the ionic bonding formation was accompanied by a decrease of bound water content and proton conductivity, although the latter problem was solved to some extent by the incorporation of additional SO₃H groups in SPAEBI. In the SPAES–SPAEBI blend membranes, enhancement of proton conductivity and methanol-barrier property was prominent at temperatures over 90 °C. The direct methanol fuel cell (DMFC) performance, which was based on SPAES–SPAEBI-50–5, was 1.2 times higher than that of Nafion^® 117 under the same operating condition.     

Electrochemical investigation of sulfonated poly(ether ether ketone)/clay nanocomposite membranes for moderate temperature fuel cell applications

In the present study, polyelectrolyte membranes based on partially sulfonated poly(ether ether ketone) (sPEEK) with various degrees of sulfonation are prepared. The optimum degree of sulfonation is determined according to the transport properties and hydrolytic stability of the membranes. Subsequently, various amounts of the organically modified montmorillonite (MMT) are introduced into the sPEEK matrices via the solution intercalation technique. The proton conductivity and methanol permeability measurements of the fabricated composite membranes reveal a high proton to methanol selectivity, even at elevated temperatures. Membrane based on sPEEK and 1 wt% of MMT, as the optimum nanoclay composition, exhibits a high selectivity and power density at the concentrated methanol feed. Moreover, it is found that the optimum nanocomposite membrane not only provides higher performance compared to the neat sPEEK and Nafion^®117 membranes, but also exhibits a high open circuit voltage (OCV) at the elevated methanol concentration. Owing to the high proton conductivity, reduced methanol permeability, high power density, convenient processability and low cost, sPEEK/MMT nanocomposite membranes could be considered as the alternative membranes for moderate temperature direct methanol fuel cell applications.     

Novel branched sulfonated poly(ether ether ketone)s membranes for direct methanol fuel cells

In this article, novel branched sulfonated poly(ether ether ketone)s (Br-SPEEK) containing various amounts of 1,3,5-tris(4-fluorobenzoyl)benzene as the branching agent have been successfully prepared. Compared with the traditional linear polymer membranes, the membranes prepared by Br-SPEEK showed improved mechanical strength, excellent dimensional stability and superior oxidative stability with similar proton conductivity. Notably, the Br-SPEEK-10 membrane began to break after 267 min in Fenton's reagent at 80 °C, which was 4 times longer than that of the L-SPEEK. Although the proton conductivity decreased with the addition of the branching agent, satisfying methanol permeability value was observed (down to 6.3 × 10⁻⁷ cm² s⁻¹), which was much lower than Nafion 117 (15.5 × 10⁻⁷ cm² s⁻¹). All the results indicated that the novel branched sulfonated poly(ether ether ketone)s membrane was potential candidate as proton conductive membranes for application in fuel cells.