Modelling and testing of a hybrid solar‐biomass ORC‐based micro‐CHP system

Expanders employed recently in organic Rankine cycle (ORC)‐based systems suffer from key problems including excessive working fluid leakage, thermal losses, low isentropic efficiency and high cost. The majority of the units available in the market are for medium and large‐scale applications (>100 kW) with no commercial micro‐scale expanders available and applicable for ORC units for residential and building applications. Moreover, the majority of the studies conducted on ORC expanders employed HFC and HCFC working fluids which have high global warming potential leading to negative environmental impacts. In this study, a micro‐scale CHP system based on the ORC technology is theoretically and experimentally investigated to provide the thermal needs and part of the electrical demands for residential applications. An innovative design for a hybrid ORC‐based micro‐CHP system is proposed using a biomass boiler and a solar concentrator to run the CHP system providing more reliable and clean operation compared to conventional natural gas‐driven units. The micro‐CHP system employs a new type small‐scale scroll expander with a compact design, integrating the generator and the turbine in a single unit. A numerical model was developed using the Engineering Equation Solver (EES) software to simulate the thermodynamic behaviour of the ORC unit predicting the thermal and electrical performance of the overall CHP system. In addition, an experimental setup was built to test the whole ORC–CHP system performance under different conditions, and the effect of various operational parameters on the system performance has been presented using an environmentally friendly HFE7100 working fluid. The maximum electric power generated by the expander was in the range of 500 W at a pressure differential of about 4.5 bars. The attained expander isentropic efficiency was over 80% at its peak operating conditions with no fluid leakage observed. Being mass‐produced with low cost in the automotive industry along with the high isentropic efficiency and the leakage‐free performance, the proposed compact scroll expander represents a potential candidate to be used in the development of micro‐scale ORC–CHP units for building applications. Copyright © 2013 John Wiley & Sons, Ltd.     

Fuel cell systems and traditional technologies. Part I: Experimental CHP approach

One of the most innovative solutions concerning CHP for residential and industrial applications consists in using fuel cell devices. The importance of this technology is connected to the possibility of having a nearly complete energetic independence. A comparison between traditional systems for energy generation and co-generative fuel cell systems is needed to properly evaluate whether fuel cells could be a reasonable alternative to conventional systems.The present work describes the project of an experimental setup which is focused on testing the high temperature Solid Oxide Fuel Cells (SOFC) concept as a promising innovative system. The problem of planning facilities based on fuel cell devices is faced, and the still-to-be-solved question of thermal storage is addressed. The core of the work consists of a theoretical calculation and comparison of fuel consumption for both the fuel cell and traditional systems.     

Integrated distributed energy evaluation software (IDEAS): Simulation of a micro-turbine based CHP system

IDEAS was defined in University of Newcastle upon Tyne in United Kingdom as a joint academic-industry project, in order to develop a comprehensive software package for designing, optimizing and monitoring of distributed energy systems based on micro-turbine, fuel cell and internal combustion engine driven systems using fossil fuels and renewables.The IDEAS idea shaped in pursue of a series of actual projects at Research Centre for Innovation and Design (RCID) to suggest the most energy consumption optimized and environmentally friendly distributed CHP system for some new residential complex as well as some academic PhD thesis at Mechanical and Systems engineering department to optimize the performance of gas turbine and micro-turbine driven CHP system for generating power, cooling and heating.Increasing number of CHP equipment suppliers and consultant engineering companies through UK and Europe and approved inspiring short-term and long-term policies of EU for implementing the CHP systems, fascinating successful experiences in some EU countries like Denmark in CHP implementation and lack of a comprehensive European based software package for designing and optimizing of these systems, all supported the idea of developing the IDEAS.IDEAS tends to be a complement to tens of small CHP systems related European software, each has been developed with limited data and a European version of similar powerful non-European (mostly American) software packages.To gain an overview of the difficulties, musts, domain of the package abilities, required financial, human resources and information and also for a better presentation of the idea to absorb supports from both academic and industry possible partners, a micro-turbine driven CHP system was designed for a 71 dwelling residential complex in north of England.This paper presents the works which have been done and yielded results about the requirements of developing IDEAS.     

Key performance indicators evaluation of a domestic hydrogen fuel cell CHP

The project H2home – decentralised energy supply by hydrogen fuel cells – is part of the HYPOS initiative (Hydrogen Power Storage & Solutions East German) and has the aim to develop an embedded system suitable for the highly efficient use of electrical, thermal and cooling energy provided by green hydrogen in domestic applications. This system is characterized by a hydrogen CHP plant based on a low temperature PEM fuel cell and a hydrogen-based heat generator module with the application of condensation technology as well as an integrated solution for the use of electrical energy in an AC and DC grid through power electronic components. The electric efficiency of the CHP is nearly 50% and the total efficiency higher than 95%.To evaluate the performance of the proposed technology the first step was to model a reference case using the simulation tool TRNSYS^®. Therefore, a multi-family house with 16 residential units was chosen. Within the next step different technologies for the energy supply in complex buildings were identified and evaluated. For this purpose, various Key Performance Indicators (KPI's) have been defined and summarized in three main groups allowing a technical, ecological and economical comparison of the selected technologies. The method as well as the main results of the KPI investigations will be explained in the present paper.     

Combined heat and power in the Swedish district heating sector—impact of green certificates and CO2 trading on new investments

Combined heat and power (CHP) has been identified by the EU administration as an important means of reducing CO₂-emissions and increasing the energy efficiency. In Sweden, only about one third of the demand for district heat (DH) is supplied from CHP. This share could be significantly larger if the profitability of CHP generation increased. The objective of this study was to analyse the extent to which the profitability for investments in new CHP plants in the Swedish DH sector have changed thanks to the recently implemented trading schemes for green certificates (TGCs) and CO₂ emissions (TEPs). The analysis was carried out using a simulation model of the Swedish DH sector in which the profitability of CHP investments for all DH systems, with and without the two trading schemes applied, is compared. In addition, a comparison was made of the changes in CHP generation, CO₂ emissions, and operation costs if investments are made in the CHP plant shown to be most profitable in each system according to the model. The study shows that the profitability of investments in CHP plants increased significantly with the introductions of TGC and TEP schemes. If all DH utilities also undertook their most profitable CHP investments, the results indicate a major increase in power generation which, in turn, would reduce the CO₂ emissions from the European power sector by up to 13 Mton/year, assuming that coal condensing power is displaced.     

National energy policies: Obstructing the reduction of global CO2 emissions? An analysis of Swedish energy policies for the district heating sector

The effect of national energy policies on a local Swedish district heating (DH) system has been studied, regarding the profitability of new investments and the potential for climate change mitigation. The DH system has been optimised regarding three investments: biomass-fuelled CHP (bio CHP), natural gas-fuelled combined cycle CHP (NGCC CHP) and biomass-fuelled heat-only boiler (bio HOB) in two scenarios (with or without national taxes and policy instruments). In both scenarios EU’s tradable CO₂ emission permits are included. Results from the study show that when national policies are included, the most cost-effective investment option is the bio CHP technology. However, when national taxes and policy instruments are excluded, the DH system containing the NGCC CHP plant has 30% lower system cost than the bio CHP system. Regardless of the scenario and when coal condensing is considered as marginal electricity production, the NGCC CHP has the largest global CO₂ reduction potential, about 300 ktonne CO₂. However, the CO₂ reduction potential is highly dependent on the marginal electricity production. Demonstrated here is that national policies such as tradable green certificates can, when applied to DH systems, contribute to investments that will not fully utilise the DH systems’ potential for global CO₂ emissions reductions.     

Technical and economic feasibility study of using Micro CHP in the different climate zones of Iran

The growing worldwide demand for less polluting shapes of energy have led to a renewed interest in the use of Micro Combined Heat and Power (Micro CHP) technologies in the residential sector. Micro CHP have been introduced around Iran recently, and expected to diffuse more and more.In this paper, technical and economic studies for the use of Micro CHP in the different climate zones of Iran are executed. These zones are categorized in to five; Tehran, Rasht, Bandar Abbas, Ardebil and Yazd, based on weather conditions. Later on using an economic model, both annual energy savings and percentage of system profitability in each zone are calculated as well as reduction in annual emissions. It should be mentioned that, for economic calculations, gas and electricity price are determined using a sensitivity analysis. This analysis indicated that profitability of Micro CHP systems are sensitive to energy prices, as well as hours needed for heating room in each climate zones.The analysis results show that Ardebil with 38 million RLS (with electricity buyback) annual energy saving is recognized as the best option for installing Micro CHP. On the other hand, Bandar Abbas with 2.5 million RLS annual energy saving is not suitable.     

Economic and environmental assessment of phosphoric acid fuel cell-based combined heat and power system for an apartment complex

Economic and environmental potential of medium-scale combined heat and power (CHP) systems in the residential sector was assessed by introducing a 400 kW_el-scale phosphoric acid fuel cell (PAFC)-based CHP system into an apartment building in New York City. Simulation-based analyses were carried out under two different CHP operation strategies; electrical-load-following (ELF) and thermal-load-following (TLF). Technical and economic analyses indicated that ELF would be the appropriate operation mode for this CHP application. Economic analysis indicated that the CHP/ELF system operation could economically benefit users within 10 years under the present grid prices in New York City. However, because the CO₂ emission factor of the NY grid is very low (300 g/kWh), the CHP/ELF system operation would increase CO₂ emission. Achieving carbon neutrality in this application thus requires improvement in the utilization ratio of recovered heat.     

Impacts of temporal precision in optimisation modelling of micro-Combined Heat and Power

When modelling the environmental and economic aspects of meeting a given heat and power demand with a combination of combined heat and power (CHP) and grid power, it is common to use a coarse temporal precision such as 1-h demand blocks in heat and power demand data. This may be appropriate for larger applications where demand is reasonably smooth, but becomes questionable for applications where demand exhibits substantial volatility such as for a single residential dwelling—an important potential market for the commercialisation of small-scale fuel cells and other micro-CHP. Choice of temporal precision is also influenced by the relative ease in obtaining coarse data, their compatibility with available energy price data, and avoidance of computational overheads when data sets expand. The thesis of this paper is that use of such coarse temporal precision leads to averaging effects that result in misleading environmental and economic outcomes for cost-optimal micro-CHP systems. Much finer temporal precision is required to capture adequately the specific characteristics of residential energy demand and the technical qualities of solid oxide fuel cell and stirling engine micro-CHP systems. This thesis is generally supported by the results of analysis, which shows that in some cases optimal design generation capacity of the CHP system is reduced by more than half between analyses using 1-h precision and 5-min precision energy demand data. When optimal dispatch of given generator and boiler capacities is considered, the quantities of energy delivered by the various components of the energy provision system (i.e. generation from CHP, heat from CHP, heat from an additional boiler, electricity from grid) varied by up to 40% between precisions analysed. Total CO₂ emissions reduction is overestimated by up to 40% by the analyses completed using coarse demand data for a given micro-CHP generator capacity. The economic difference is also significant at up to 8% of lifetime costs for a given micro-CHP generator capacity.     

Application of combined heat-and-power and absorption cooling in a supermarket

In recent years, it has become standard practice to consider Combined Heat-and-Power (CHP) systems for commercial buildings. CHP schemes are used, because they are an efficient means of power generation. Unlike conventional power stations, they produce electricity locally and thus minimise the distribution losses, however, they also utilise the waste heat from the generation process. In applications where there is a combined heating and electricity requirement, a very efficient means of energy production is achieved compared to the conventional methods of providing heating and electricity. With new initiatives from the UK government on reduced energy-use, energy-efficient systems such as CHP have been considered for new applications. This paper summarises the results of an investigation into the viability of CHP systems in supermarkets. The viability of conventional CHP has been theoretically investigated using a mathematical model of a typical supermarket. This has demonstrated that a conventional CHP system may be practically applied. It has also been shown that compared to the traditional supermarket design, the proposed CHP system will use slightly less primary energy and the running costs will be significantly reduced. An attractive payback period of approximately 4 years has been calculated. Despite these advantages a considerable quantity of heat is rejected to atmosphere with this system and this is because the configuration utilises the heat mainly for space heating which is only required for part of the year. To increase the utilisation time, a novel CHP/absorption system has been investigated. This configuration provides a continuous demand for the waste heat, which is used to drive an absorption chiller that refrigerates propylene glycol to −10°C for cooling the chilled-food cabinets. The results show this concept to be theoretically practical. The system has also been shown to be extremely efficient, with primary energy savings of approximately 20%, when compared to traditional supermarket designs and this would result in significant revenue cost savings as well as environmental benefits. Based upon these savings a payback period for this system of approximately 5 years has been demonstrated.     

Energy and economic analysis of an ICE-based variable speed-operated micro-cogenerator

Micro-combined heat and power (CHP) systems are a key resource to meet the EUCO₂ reduction agreed in the Kyoto Protocol. In the near future they are likely to spread significantly through applications in the residential and service sectors, since they can provide considerably higher primary energy efficiencies than plants generating electricity and heat separately. A 28 kW_e natural gas, automotive-derived internal combustion engine CHP system was modeled with a view to comparing constant and variable speed operation modes. Besides their energy performances, the paper addresses the major factors involved in their economic evaluation and describes a method to assess their economic feasibility. Typical residential and service sector applications were chosen as test cases and the results discussed in terms of energy performances and of profitability. They showed that interesting savings can be obtained with respect to separate generation, and that they are higher for the household application in variable speed operating conditions. In fact the plant’s energy performance is greatly enhanced by the possibility, for any given power, to regulate the engine’s rotational speed. From the economic viewpoint, despite the higher initial cost of the variable speed concept, the system involves a shorter pay-back period and ensures greater profit.     

Residential solar air conditioning: Energy and exergy analyses of an ammonia–water absorption cooling system

Large scale heat-driven absorption cooling systems are available in the marketplace for industrial applications but the concept of a solar driven absorption chiller for air-conditioning applications is relatively new. Absorption chillers have a lower efficiency than compression refrigeration systems, when used for small scale applications and this restrains the absorption cooling system from air conditioning applications in residential buildings. The potential of a solar driven ammonia–water absorption chiller for residential air conditioning application is discussed and analyzed in this paper. A thermodynamic model has been developed based on a 10 kW air cooled ammonia–water absorption chiller driven by solar thermal energy. Both energy and exergy analyses have been conducted to evaluate the performance of this residential scale cooling system. The analyses uncovered that the absorber is where the most exergy loss occurs (63%) followed by the generator (13%) and the condenser (11%). Furthermore, the exergy loss of the condenser and absorber greatly increase with temperature, the generator less so, and the exergy loss in the evaporator is the least sensitive to increasing temperature.     

Evaluation of combined heat and power (CHP) systems performance with dual power generation units for different building configurations

This paper evaluates the economic, energetic, and environmental feasibility of using two power generation units (PGUs) to operate a combined heat and power (CHP) system. Several benchmark buildings developed by the Department of Energy simulated using the weather data for Chicago, IL, are used to analyze the proposed configuration. This location has been selected because it usually provides favorable CHP system conditions in terms of cost and emission reduction. For the proposed configuration, one PGU is operated at base load to satisfy part of the electricity building requirements, whereas the other is used to satisfy the remaining electricity requirement operating following the electric load. The dual‐PGU CHP configuration (D‐CHP) is modeled for four different scenarios to determine the optimum operating range for the selected benchmark buildings. The dual‐PGU scenario is compared with the reference building using conventional technology to determine the benefits of this proposed system in terms of operational cost, primary energy reduction, and carbon dioxide emissions. The D‐CHP system results are also compared with a CHP system operating following the electric load (FEL) and base‐loaded CHP system. For three of the selected buildings, the proposed D‐CHP system provides comparable or greater savings in operating cost, primary energy consumption, and carbon dioxide emissions than the optimized conditions for base loading and FEL. In addition, the effect of operating the D‐CHP system only during certain months of the year on the overall operational cost is also evaluated. Results indicate that not operating the D‐CHP system for the months where the thermal load is too low is beneficial for the overall system performance. Copyright © 2012 John Wiley & Sons, Ltd.     

A review on energy,economical, and environmental benefits of the use of CHP systems for small commercial buildings for the North American climate

The use of combined heating and power (CHP) systems to produce both electricity and heat is increasing rapidly due to their high potential of reducing primary energy consumption (PEC), cost, and emissions in domestic, commercial, and industrial applications. In addition to producing both electricity and heat, CHP systems can be coupled with vapor compression systems to provide cooling. This paper analyzes a natural gas engine CHP system together with a vapor compression system for different American climate zones. Performance is measured in terms of operational costs, PEC, and carbon dioxide emissions as a percent of a reference building. The objective of this paper is to compare the performance of a CHP system operating 24 h a day with a system that only operates during typical office hours. Furthermore, the system is optimized based on reducing PEC, minimizing costs, and reducing emissions. In addition, the benefits of CHP systems based on the Energy Star program and the Leadership in Energy and Environmental Design (LEED) program are presented. Results show that, in general, it is more beneficial to operate the CHP system during typical office hours than to operate the system 24 h a day. Also, the CHP system performance strongly depends on the location where it is installed. In addition to reductions in cost, primary energy, and emissions, CHP systems can help achieve the Energy Star label for commercial office buildings and help obtain LEED points that go toward achieving LEED certification status. Copyright © 2009 John Wiley & Sons, Ltd.     

Design optimization of a SOFC-based CHP system through dynamic analysis

In this paper a complete dynamic model of a solid oxide fuel cell (SOFC)-based residential cogenerative (CHP) energy system has been developed, with particular attention to the heat exchangers, also in consideration to the transient response (in terms of the electricity and heat production) of the whole system.     

Biomass gasification opportunities in a district heating system

This paper evaluates the economic effects and the potential for reduced CO₂ emissions when biomass gasification applications are introduced in a Swedish district heating (DH) system. The gasification applications included in the study deliver heat to the DH network while producing renewable electricity or biofuels. Gasification applications included are: external superheater for steam from waste incineration (waste boost, WB), gas engine CHP (BIGGE), combined cycle CHP (BIGCC) and production of synthetic natural gas (SNG) for use as transportation fuel. Six scenarios are used, employing two time perspectives – short-term and medium-term – and differing in economic input data, investment options and technical system. To evaluate the economic performance an optimisation model is used to identify the most profitable alternatives regarding investments and plant operation while meeting the DH demand. This study shows that introducing biomass gasification in the DH system will lead to economic benefits for the DH supplier as well as reduce global CO₂ emissions. Biomass gasification significantly increases the potential for production of high value products (electricity or SNG) in the DH system. However, which form of investment that is most profitable is shown to be highly dependent on the level of policy instruments for biofuels and renewable electricity. Biomass gasification applications can thus be interesting for DH suppliers in the future, and may be a vital measure to reach the 2020 targets for greenhouse gases and renewable energy, given continued technology development and long-term policy instruments.     

Primary energy savings through thermal storage in district heating networks

District heating is an efficient way to provide heat to residential, tertiary and industrial users. Heat is often produced by CHP (combined heat and power) plants, usually designed to provide the base thermal load (40-50% of the maximum load) while the rest is provided by boilers. The use of storage tanks would permit to increase the annual operating hours of CHP: heat can be produced when the request is low (for instance during the night), stored and then used when the request is high. The use of boilers results partially reduced and the thermal load diagram is flattered. Depending on the type of CHP plant this may also affect the electricity generation. All these considerations are crucial in the free electricity market.In this paper, a multi-scale model of storage tanks is proposed. This model is particularly suitable to analyze the operation of storage systems during the heating season and to predict their effects on the primary energy consumption and cash flows. The analysis is conducted considering the Turin district heating system as case study. Results show that primary energy consumption can be reduced up to 12%, while total costs can be reduced up to about 5%.     

Evaluation of a low temperature fuel cell system for residential CHP

CHP (combined heat and power) is a technology that allows to provide electrical and thermal energy. CHP is normally used in systems that produce wasted heat at high temperature to recover energy and increase overall system efficiency. The aim of this work is to investigate the possibility to recover heat produced by a 5 kW PEFC system for residential applications (hot water and building heating). As known, PEFCs work at low temperature (60-90 °C) and the experiments have been carried out in order to improve the overall system efficiency by reusing heat that is normally wasted.The work was developed during an Italian National project PNR-FISR “Polymeric and Ceramic Fuel Cell” coordinated by CNR-ITAE. A 5 kW PEFC system, developed with NUVERA Fuel Cells in the framework of the project, was tested in cogeneration configuration recovering wasted heat with a heat exchanger directly connected to cathode out.Tests on PEFC system were carried out in the range 2.5-5 kW, maintaining the working stack temperature at 71 °C. Heat, produced at different power levels, was removed from the system by using a regulated water flow in the heat exchanger. A peculiar feature of the system is the so-called “direct water injection” at the cathode, that allows simultaneous cooling and humidification of the stack. This characteristic permitted the recovery of most of the waste heat produced by the fuel cell.The performance of the PEFC unit was analyzed in terms of electrical, thermal and total efficiency. Tests showed that it is possible to obtain water at about 68 °C under different power levels. Moreover, experimental data showed that heat recovered was maximum when heat exchanger worked at nominal power and, under these conditions, the overall system efficiency increased up to 85%.     

Analysis of cooling,heating, and power systems based on site energy consumption

Feasibility of cooling, heating, and power systems frequently is based on economic considerations such as energy prices. However, a most adequate feasibility of CHP systems must be based on energy consumption followed by economic considerations. CHP systems designs must yield economical savings, but more importantly must yield real energy savings based on the best energy performance. For CHP systems, energy savings is related to primary energy and not to site energy. This paper presents a mathematical analysis demonstrating that CHP systems increase the site energy consumption (SEC). Increasing the SEC could yield misleading results in the economic feasibility of CHP systems. Three different operation modes are evaluated: (a) cooling, heating, and power; (b) heating and power; and (c) cooling and power, to represent the operation of the system throughout the year. Results show that CHP systems increase site energy consumption; therefore primary energy consumption (PEC) should be used instead of SEC when designing CHP systems.     

Comparison between externally fired gas turbine and gasifier-gas turbine system for the olive oil industry

The olive oil industry generates during the extraction process several solid wastes as olive tree leaves and prunings, exhausted pomace and olive pits. These renewable wastes could be used for power and heat applications. The aim of this paper is to compare the performance of two small-scale CHP systems: a gasification- gas turbine system and an EFGT (externally fired gas turbine system). For this reason, several parameters have been calculated: generated heat and power, electric and overall efficiencies, biomass consumption, exergy efficiency, optimum pressure ratio, etc. These systems provide 30 kW_e and about 60kW_th. Simulation results show that the electrical and overall efficiencies achieved in EFGT system (19.1% and 59.3%, respectively) are significantly higher than those obtained in the gasification plant (12.3% and 45.4%). The proposed CHP systems have been modeled using Cycle-Tempo^® software.