Evaluation of Ni/Y2O3/Al2O3 catalysts for hydrogen production by autothermal reforming of methane

Ni/xY₂O₃–Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts were prepared by sequential impregnation synthesis. The catalytic performance for the autothermal reforming of methane was evaluated and compared with Ni/γ-Al₂O₃ catalyst. The physicochemical properties of catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The decrease of nickel particle size and the change of reducibility were found with Y modification. The CH₄ conversion increased with elevating levels of Y₂O₃ from 5% to 10%, then decreased with Y content from 10% to 20%. Ni/xY₂O₃–Al₂O₃ catalysts maintained high activity after 24 h on stream, while Ni/Al₂O₃ had a significant deactivation. The characterization of spent catalysts indicated that the addition of Y retarded Ni sintering and decreased the amount of coke.     

Hydrogen production by steam reforming of model bio-oil using structured Ni/Al2O3 catalysts

This study focuses on hydrogen production from the steam reforming of model bio-oil over Ni/Al₂O₃ catalysts prepared in two different geometries (monolith and pellet) using the dip-coating and wet impregnation methods and characterized using Powder X-Ray diffraction, Temperature Programmed Reduction, Scanning Electron Microscopy (SEM) and BET Surface area analysis. The effects of the catalyst geometry and reforming temperatures were studied by carrying out experiments at the optimal conditions of T = (823, 923, 1023) K and S/C ratio = 13 determined from the thermodynamic analysis of the process prior to the experiments using the process simulator PRO-II. The experimental results showed high steady state H₂ yield corresponding to 2.58 and 1.73 mol (out of 5.13 mol) using monolithic and the pelletized catalysts respectively. The product distribution achieved with the monolithic catalyst was closer to the thermodynamic results suggesting a higher selectivity to hydrogen production.     

Catalytic properties of Ag promoted ZnO/Al2O3 catalysts for hydrogen production by steam reforming of ethanol

Ag promoted ZnO/Al₂O₃ catalysts were prepared by using the incipient wetness impregnation method. The catalytic properties of steam reforming reaction for hydrogen production on the prepared catalysts were evaluated with H₂O:C₂H₅OH molar ratios of 3:1 at 450 °C and atmospheric pressure. Ag promoted ZnO/Al₂O₃ catalysts show higher SRE catalytic activity than ZnO/Al₂O₃ catalysts. H₂ and CH₃CHO are the major products on Ag promoted catalysts, and C₂H₄ is also produced probably due to acid sites on Al₂O₃. SRE mechanism on Ag promoted ZnO/Al₂O₃ catalysts, which contains C-C scission, is different from that on ZnO/Al₂O₃ catalysts. A method based on thermogravimetry (TG), differential scanning calorimetry (DSC) and mass spectrometry (MS) was used to analysis the coking behavior on catalyst surface. The surfaces of Ag promoted ZnO/Al₂O₃ catalysts show two different types of coking, and suffer higher coke deposition during the steam reforming reaction.     

Hydrogen production from 2-propanol over Pt/Al2O3 and Ru/Al2O3 catalysts in supercritical water

One of the alternative energy sources to fossil fuels is the use of hydrogen as an energy carrier, which provides zero emission of pollutants and high-energy efficiency when used in fuel cells, hydrogen internal combustion engines (HICE) or hydrogen-blend gaseous fueled internal combustion engines (HBICE). The gasification of organics in supercritical water is a promising method for the direct production of hydrogen at high pressures, with very short reaction times. In this study, hydrogen production from 2-propanol over Pt/Al₂O₃ and Ru/Al₂O₃ catalysts was investigated in supercritical water. To investigate the influences on hydrogen production, the experiments were carried out in the temperature range of 400–550 °C and in the reaction time range of 10–30 s, under a pressure of 25 MPa. In addition, different 2-propanol concentrations and reaction pressures were tested in order to comprehend the effects on the gasification yield and hydrogen production. It was found that Pt/Al₂O₃ catalyst was much more selective and effective for hydrogen production when compared to Ru/Al₂O₃. During the catalytic gasification of a 0.5 M solution of 2-propanol, a hydrogen content up to 96 mol% for a gasification yield of 5 L/L feed was obtained.     

Methanol steam reforming in an Al2O3 supported thin Pd-layer membrane reactor over Cu/ZnO/Al2O3 catalyst

In this experimental study, a membrane reactor housing a composite membrane constituted by a thin Pd-layer supported onto Al₂O₃ is utilized to perform methanol steam reforming reaction to produce high-grade hydrogen for PEM fuel cell applications. The influence of various parameters such as temperature, from 280 to 330 °C, and pressure, from 1.5 to 2.5 bar, is analyzed. A commercial Cu/Zn-based catalyst is packed in the annulus of the membrane reactor and the experimental tests are performed at space velocity equal to 18,500 h⁻¹ and H₂O:CH₃OH feed molar ratio equal to 2.5:1. Results in terms of methanol conversion, hydrogen recovery, hydrogen yield and products selectivities are given. As a best result of this work, 85% of methanol conversion and a highly pure hydrogen stream permeated through the membrane with a CO content lower than 10 ppm were reached at 330 °C and 2.5 bar. Furthermore, a comparison between the experimental results obtained in this work and literature data is proposed and discussed.     

Effect of Pr addition on the properties of Ni/Al2O3 catalysts with an application in the autothermal reforming of methane

Ni/xPr-Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts with an application in autothermal reforming of methane were prepared by sequential impregnation synthesis; its catalytic performance was evaluated and compared with that of Ni/γ-Al₂O₃ catalyst; the physicochemical properties of the catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The results showed that Pr addition promoted the reduction of nickel particle size on the surface. TPR experiments suggested a heterogeneous distribution of nickel oxide particles over xPr-Al₂O₃ supports and the promotion of NiO reduction by Pr modification. The CH₄ conversion increased with elevating levels of Pr addition from 5% to 10%, then decreased with Pr content from 10% to 20%. For the stability catalytic tests, Ni/xPr-Al₂O₃ catalysts maintained the high activity after 48 h while Ni/Al₂O₃ had a significant deactivation.     

Steam reforming of methanol over Cu/ZnO/ZrO2/Al2O3 catalyst

Steam reforming of methanol was investigated over Cu–ZnO–ZrO₂–Al₂O₃ catalysts at 473 and 573 K. The Cu:Zn:(Al + Zr) molar ratio was 3:3:4; however, the Zr:Al molar ratio was varied and the catalysts were pretreated at different calcination and reduction temperatures. The synthesized catalysts were characterized by N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), X-ray diffraction, oxidized surface TPR, and infrared spectroscopy after carbon monoxide chemisorption. The crystalline size of Cu decreased on increasing the calcination temperatures from 573 to 623 K and increased on increasing the reduction temperatures from 523 to 573 K. Among the tested catalysts, the Cu–ZnO–ZrO₂ catalyst exhibited the highest and lowest hydrogen-formation rates at 473 and 573 K, respectively. After the reaction at 573 K, all the tested catalysts exhibited an increase in the Cu crystalline size, causing the catalyst deactivation. Among the tested catalysts, the Cu–ZnO–ZrO₂–Al₂O₃ catalyst, where the Cu:Zn:Al:Zr molar ratio was 3:3:2:2, showed the highest and most stable catalytic activity at 573 K. Cu dispersion and catalyst composition affected the catalytic performance for steam reforming of methanol.     

Non-thermal plasma assisted synthesis and physicochemical characterizations of Co and Cu doped Ni/Al2O3 nanocatalysts used for dry reforming of methane

Ni/Al₂O₃ nanocatalysts doped with Co and Cu were prepared by co-impregnation and modified by non-thermal plasma. The nanocatalysts were characterized by XRD, FESEM, TEM, EDX dot-mapping, BET, FTIR, TGA-DTG, and XPS analysis. According to XRD and XPS results, good interaction between active phase and support can be observed in both Ni–Co/Al₂O₃ and Ni–Cu/Al₂O₃ nanocatalysts. A uniform morphology, high surface area, and well dispersed particles of active sites in Ni–Co/Al₂O₃ nanocatalyst were observed that shows the effect of cobalt in controlling Ni ensemble size. In contrast Ni–Cu/Al₂O₃ nanocatalyst had no homogenous dispersion of active phase due to sintering of copper particles. The activity measurements illustrated better Ni–Co/Al₂O₃ nanocatalyst activity in comparison to Ni/Al₂O₃ and Ni–Cu/Al₂O₃ in terms of CH₄ and CO₂ conversion. H₂ and CO yield were higher for Ni–Co/Al₂O₃ and higher H₂/Co ratio was obtained as well. Whereas Ni/Al₂O₃ and Ni–Co/Al₂O₃ did not experience deactivation, Ni–Cu/Al₂O₃ suffered from activity loss by ca. 22% and 16% for CH₄ and CO₂ conversion, respectively. Sintering most likely happened in Ni–Cu/Al₂O₃ nanocatalyst due to high temperature of calcination while cobalt by controlling the size of Ni particles, alternated the size of active sites to a size range in which carbon formation was suppressed. Ni/Al ratio from XPS analysis which signifies Ni dispersion on alumina support was 5.15, 9.16, and 6.35 for Ni/Al₂O₃, Ni–Co/Al₂O₃, and Ni–Cu/Al₂O₃ nanocatalysts respectively. The highest ratio of Ni/Al was for Ni–Co/Al₂O₃ nanocatalyst that shows the best coverage of support by Ni active phase in this nanocatalyst.     

Photocatalytic hydrogen production from aqueous methanol solution with CuO/Al2O3/TiO2 nanocomposite

The photocatalytic hydrogen production from aqueous methanol solution was investigated with ZnO/TiO₂, SnO/TiO₂, CuO/TiO₂, Al₂O₃/TiO₂ and CuO/Al₂O₃/TiO₂ nanocomposites. A mechanical mixing method, followed by the solid-state reaction at elevated temperature, was used for the preparation of nanocomposite photocatalyst. Among these nanocomposite photocatalysts, the maximal photocatalytic hydrogen production was observed with CuO/Al₂O₃/TiO₂ nanocomposites. A variety of components of CuO/Al₂O₃/TiO₂ photocatalysts were tested for the enhancement of H₂ formation. The optimal component was 0.2 wt% CuO/0.3 wt% Al₂O₃/TiO₂. The activity exhibited approximately tenfold enhancement at the optimum loading, compared with that with pure P-25 TiO₂. Nano-sized TiO₂ photocatalytic hydrogen technology has great potential for low-cost, environmentally friendly solar-hydrogen production to support the future hydrogen economy.     

Effect of preparation methods on the performance of Ni/Al2O3 catalysts for aqueous-phase reforming of ethanol: Part I-catalytic activity

The effect of preparation method on the performance of Ni/Al₂O₃ catalysts for aqueous-phase reforming of ethanol (EtOH) has been investigated. The first catalyst was prepared by a sol–gel (SG) method and for the second one the Al₂O₃ support was made by a solution combustion synthesis (SCS) route and then the metal was loaded by standard wet impregnation. The catalytic activity of these catalysts of different Ni loading was compared with a commercial Al₂O₃ supported Ni catalyst [CM (10%)] at different temperatures, pressures, feed flow rates, and feed concentrations. Based on the product distribution, the proposed reaction pathway is a mixture of dehydrogenation of EtOH to CH₃CHO followed by C–C bond breaking to produce CO + CH₄ and oxidation of CH₃CHO to CH₃COOH followed by decarbonylation to CO₂ + CH₄. CH₄(C₂H₆ and C₃H₈) also can form via Fischer–Tropsch reactions of CO/CO₂ with H₂. The CH₄ (C₂H₆ and C₃H₈) reacts to form hydrogen and carbon monoxide through steam reforming, while CO converts to CO₂ mostly through the water–gas shift reaction (WGSR). SG catalysts showed poorer WGSR activity than the SCS catalysts. The activation energies for H₂ and CO₂ production were 153, 155 and 167 kJ/mol and 158, 160 and 169 kJ/mol for SCS (10%), SG (10%), and CM (10%) samples, respectively.     

Photo-catalytic hydrogen production over Fe2O3 based catalysts

The hydrogen photo-evolution was successfully achieved in aqueous (Fe_1−xCr_x)₂O₃ suspensions (0 ≤ x ≤ 1). The solid solution has been prepared by incipient wetness impregnation and characterized by X-ray diffraction, BET, transport properties and photo-electrochemistry. The oxides crystallize in the corundum structure, they exhibit n-type conductivity with activation energy of ∼0.1 eV and the conduction occurs via adiabatic polaron hops. The characterization of the band edges has been studied by the Mott Schottky plots. The onset potential of the photo-current is ∼0.2 V cathodic with respect to the flat band potential, implying a small existence of surface states within the gap region. The absorption of visible light promotes electrons into (Fe_1−xCr_x)₂O₃-CB with a potential (∼−0.5 V_SCE) sufficient to reduce water into hydrogen. As expected, the quantum yield increases with decreasing the electro affinity through the substitution of iron by the more electropositive chromium which increases the band bending at the interface and favours the charge separation. The generated photo-voltage was sufficient to promote simultaneously H₂O reduction and SO₃²⁻ oxidation in the energetically downhill reaction (H₂O + SO₃²⁻ → H₂ + SO₄²⁻, ΔG = −17.68 kJ mol⁻¹). The best activity occurs over Fe_1.2Cr_0.8O₃ in SO₃²⁻ (0.1 M) solution with H₂ liberation rate of 21.7 μmol g⁻¹ min⁻¹ and a quantum yield 0.06% under polychromatic light. Over time, a pronounced deceleration occurs, due to the competitive reduction of the end product S₂O₆²⁻.     

Effect of Al2O3 content on the adsorptive properties of Cu/ZnO/Al2O3 for removal of odorant sulfur compounds

Cu/ZnO/Al₂O₃ adsorbents for removal of odorant sulfur compounds were prepared with various Al/Cu molar ratios by co-precipitation method. The sulfur removing ability as a function of Al/Cu molar ratio of the adsorbents for t-butyl mercaptan (TBM), tetrahydro thiophene (THT), dimethyl disulfide (DMS) and H₂S were investigated at 250 °C and 6000 h⁻¹ space velocity. Based on the results of adsorption capacity and characterization by various techniques, the optimum Al/Cu ratio for maximum sulfur removal capacity is found to be at Al/Cu molar ratio of 0.15 which possesses the well-dispersed Cu species with high reducibility. The adsorption capacity is highest for H₂S followed by TBM, DMS and THT. The main role of Al₂O₃ component is to provide the dispersion of CuO species homogeneously with small particle formation and high reducibility.     

Fuel cell grade hydrogen production via methanol steam reforming over CuO/ZnO/Al2O3 nanocatalyst with various oxide ratios synthesized via urea-nitrates combustion method

Hydrogen production via steam reforming of methanol has been studied over a series of CuO/ZnO/Al₂O₃ catalysts synthesized by the combustion method using urea as fuel. Furthermore, the effect of alumina loading on the properties of the catalyst has been investigated. XRD analysis illustrated the crystallinity of the Cu and Zn oxides decreases by enhancing alumina loading. BET showed the surface area improvement and FESEM images revealed lower size distribution by increasing the amount of alumina. EDX results gave approximately the same metal oxide compositions of primary gel for the surface of the nanocatalysts. Catalytic performance tests showed the well practicability of catalysts synthesized by the combustion method for steam reforming of methanol process. Alumina addition to the CuO/ZnO catalyst caused the higher methanol conversion and the lower CO generation. Among different compositions the sample with molar component of CuO/ZnO/Al₂O₃ = 4/4/2.5 showed the best performance which without CO generation at 240 °C its methanol conversion decreased from 90 to 60% after 90 h.     

Ammonia decomposition over commercial Ru/Al2O3 catalyst: An experimental evaluation at different operative pressures and temperatures

The ammonia decomposition process for hydrogen production was studied experimentally in a fixed bed tubular micro-reactor (I.D. = 1 cm and h = 20 cm) filled with 15 ml of ACTA Hypermec 10010 Ru catalyst. With the aim of pointing out the best process conditions, experiments were carried out varying the reaction temperature between 400 and 500 °C, the feeding gas pressure between 1 and 10 bar and the GHSV (Gas Hourly Space Velocity) between 300 and 2400 h⁻¹. To maintain the temperature as uniform as possible along the reactor axis, a 3 zone heater was used and each zone was controlled independently. An acid H₂SO₄ trap was used downstream the reactor to remove by neutralization the residual ammonia from the product gas. Moreover, the residual ammonia amount in the gas and thus the NH₃ dissociation were evaluated for the catalyst in different operative conditions by measuring the PH of the trap and its changing rate over time. Dissociations close to the chemical equilibrium were obtained for every GHSV and temperature we tested with a pressures of 1 and 5 bar in the reactor. In particular, the dissociation was always higher than 99% at 1 bar, while at 5 bar it varied from 96% at 400 °C to 99% at 500 °C. At 10 bar the chemical equilibrium was reached for all GHSVs only at 450 °C and 500 °C with dissociations equal to 95.5% and 97.2%. At 400 °C a dissociation close to the chemical equilibrium (92%) was reached only for a GHSV of 300 h⁻¹ while for the remaining GHSVs the dissociation was always lower, down to 80.8% for a GHSV equal to 2400 h⁻¹.     

Selective CO oxidation on Cu promoted Pt/Al2O3 and Pt/Nb2O5 catalysts

Pt–Cu catalysts supported on Al₂O₃ and Nb₂O₅ were studied for use in selective CO oxidation. The addition of copper enhanced the activity and selectivity of Pt–Cu/Nb₂O₅ at lower temperatures when compared to Pt/Nb₂O₅. On the other hand, copper addition was not beneficial in the case of Al₂O₃ supported catalysts.     

Hydrogen production by mechano-chemical reaction of Ti2O3 in water

The purpose of this study is to clarify the physicochemical properties of Ti₂O₃ for hydrogen production. The hydrogen production properties of Ti₂O₃ before and after milling in pure water were investigated in a flat-bottomed reaction vessel made of a Pyrex glass cell which was attached to a closed-gas circulation system under an Ar atmosphere at room temperature using three different types of stirring rod. Ti₂O₃ was found to be a new material for mechano-chemical hydrogen production, although it did not exhibit photocatalysis or mechano-catalysis for hydrogen production.     

Mesoporous nanocomposite Fe/Al2O3-MCM-41: An efficient photocatalyst for hydrogen production under visible light

The iron incorporated mesoporous Al₂O₃-MCM-41 nanocomposites, synthesized by sol-gel and followed by wetness impregnation method, were found to be active photocatalysts for evolution of hydrogen energy from water in the presence of sacrificial agent under visible light illumination (λ ≥ 400 nm). The key factors for water splitting are appropriate band gap energy, small particle size, high surface area and mesoporosity nature. The DRUV-vis spectra measured the band gap energy where as the particle sizes of the materials were evaluated by TEM. Beside these, the materials were characterized by small angle XRD, N₂ adsorption-desorption, FTIR and XPS. Moreover, among mesoporous support and mesoporous nanocomposites, 5Fe/Al₂O₃-MCM-41 exhibited highest water splitting ability and produced 146 μmol/h hydrogen gas with apparent quantum efficiency 6.1%. The textural properties (high surface area, narrow pore size, large pore volume and mesoporosity), visible light active band gap energy 1.90 eV and small particle size (47.95 nm) collectively contribute for high hydrogen production ability of 5Fe/Al₂O₃-MCM-41.     

Reactions over Cu/Nb2O5 catalysts promoted with Pd and Ru during hydrogen production from ethanol

Hydrogen production from reactions between ethanol and steam at 300 °C was evaluated under low conversion conditions for the Cu/Nb₂O₅ system promoted with Pd and Ru. Parallel reactions occurred on the surface of all samples as it was verified from the production of H₂, CO₂, CH₄, CO, C₂H₄, C₂H₆, C₂H₄O and (C₂H₅)₂O. Hydrogen production occurs mainly from ethanol dehydrogenation and secondly, from steam reforming and ethanol decomposition. Dehydration reactions were also identified and analyzed among others. Addition of Pd and Ru to the catalyst improves product selectivity and it was verified that Pd-Ru-Cu/Nb₂O₅ tri-metallic catalyst is the most promising for H₂ production due to its selectivity and lower deactivation, among all samples tested.     

Catalytic decomposition of hydrogen iodide over pre-treated Ni/CeO2 catalysts for hydrogen production in the sulfur–iodine cycle

The Ni/CeO₂ catalysts with successive oxidization, reduction and re-oxidization have been tested for hydrogen production in sulfur–iodine (SI or IS) cycle. The samples were characterized by BET, XRD, TEM, TPR and XPS. The oxidative/reductive atmosphere affected the structure and performance of the catalysts. It was suggested that a migration of Ce⁴⁺ from the bulk to the surface occurred during the reductive treatment. The diffusion process was reversed when the atmosphere was changed to an oxidative one. The reduced and re-oxidized samples seemed to be similar all the time and showed better catalytic activity in comparison with the as-received and oxidized samples. For the re-oxidized sample, the strongest interaction compared with other samples occurred between Ni and CeO₂ and oxygen vacancies transferred from bulk to surface, which led to form more surface sites and oxygen vacancies. The metal Ni was found only on the surface of the reduced sample. The active site of metal Ni besides the surface site and oxygen vacancy were assumed to play an important role for hydrogen production.     

Hydroprocessing of Jatropha oil over NiMoCe/Al2O3 catalyst

The non-sulfided NiMoCe/Al₂O₃ catalyst was developed to produce green diesel from the hydroprocessing of Jatropha oil. The NiMoCe/Al₂O₃ catalysts were prepared by impregnation and characterized by N₂-BET, SEM, XRD and TPD-H_ads techniques. The straight chain alkanes ranging from C15 to C18 were the main components in product oil. The maximum yield of C15-C18 alkanes of 80%, selectivity of 90% and conversion of 89% were obtained at 370 °C, 3.5 MPa and 0.9 h⁻¹. Influence of reaction temperature (280–400 °C) and reaction time (10–163 h) on the composition of product oil were discussed. The experimental results demonstrated that a suitable amount of metal Ce doping on the NiMo/Al₂O₃ catalyst presented stable catalytic performance and enhanced Jatropha oil conversion as well as C15-C18 fraction selectivity.