均匀化对EK31镁合金组织与腐蚀性能的影响

为了研究均匀化热处理对含有稀土元素Er的EK31镁合金组织及其耐蚀性能的影响,本文利用光学显微镜(OM),扫描电镜(SEM),X射线衍射仪(XRD)和化学工作站研究了铸态EK31镁合金在均匀化温度为300,400和500℃,保温时间由0.5 h至8 h热处理后的组织结构和在3.5 wt.%的Na Cl水溶液中的腐蚀行为.结果表明,EK31镁合金主要由基体α-Mg晶粒和β-Zr核相组成.经过300℃×6 h均匀化处理后,合金基体α-Mg中的β-Zr核相溶解扩散,在3.5%Na Cl水溶液中浸泡96 h后的腐蚀速率达到最低,为4.3×10-3mg/(cm2·h);当均匀化温度为400和500℃时,保温时间超过6 h后,在晶界附近富集的稀土元素Er生成Mg24Er5相,使该合金的腐蚀速率上升到1.1×10-2mg/(cm2·h).然而,与其它镁合金相比较,EK31镁合金具有优异的耐蚀性能,其原因为稀土元素Er在晶界附近形成富Er区以及Mg24Er5相的阻碍作用.     

成膜时间对镁合金表面Ce-Mn转化膜组织及耐蚀性的影响

以四硼酸钠为添加剂,Ce(NO3)3-KMnO4为主要成膜剂,室温下在AZ91镁合金表面制备了Ce-Mn转化膜。基于优化的成膜剂浓度比,主要研究了成膜时间对膜层组织和耐蚀性的影响。结果表明转化膜层主要由O、Mg、Al、Mn、Ce等元素组成,随成膜时间延长,膜层不断增厚,且产生裂纹甚至膜层剥落。Ce(NO3)3/KMnO4浓度比较低时成膜速率较慢,膜层中Ce/Mn原子较小,但膜层的电化学性能较优。开路电位随成膜时间延长呈现先急剧增大,后缓慢增加并在2min后趋于平稳的趋势。室温下处理2min即可获得组织致密且耐腐蚀性能较好的转化膜,与基体相比,经配方A和B成膜后的试样,其自腐蚀电流密度由34.099μA/cm2分别下降到0.822和1.367μA/cm2,电阻由0.64kΩ.cm2分别增大到32.01和20.96kΩ.cm2。     

Effect of neodymium on microstructure and corrosion resistance of AZ91 magnesium alloy

The corrosion behavior of a new Mg–9Al–1Zn (AZ91) magnesium alloy containing neodymium (Nd) is investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), immersion tests and electrochemical experiments. The results indicate that Nd decreases the size and volume fraction of the β (Mg₁₇Al₁₂) phase and forms Al₂Nd in the alloy. In addition, during corrosion, Nd is incorporated into corrosion film in the form of Nd₂O₃. AZ91 alloy containing 1.0 wt.% Nd possesses an outstanding passivation property and excellent corrosion resistance. The corrosion resistance enhancement is attributed to the reduction in the size and volume fraction of the β phase and the incorporation of Nd₂O₃ in the corrosion film.     

Optimization of mechanical property,antibacterial property and corrosion resistance of Ti-Cu alloy for dental implant

Ti-Cu alloys with different Cu contents (3, 5 and 7 wt%) were fabricated and studied as novel antibacterial biomaterials for dental application. The Ti-Cu alloys were annealing treated at different temperatures (740 °C, 830 °C and 910 °C) in order to obtain three typical microstructures, α-Ti + Ti₂Cu, α-Ti + transformed β-Ti, and transformed β-Ti. Mechanical, antibacterial and biocorrosion properties of Ti-Cu alloys with different microstructures were well analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM), tensile test, electrochemical test and antibacterial test. The results indicated that the Ti-Cu alloys with microstructure of α-Ti + Ti₂Cu showed the best ductility compared with other Ti-Cu alloys with microstructures of α-Ti + transformed β-Ti and complete transformed β-Ti, and meanwhile, increase of the Cu content significantly contributed to the decreased ductility due to the increasing amount of Ti₂Cu, which brought both solid solution strengthening and precipitation strengthening. Finally, the Ti-5Cu alloy with microstructure of α-Ti + Ti₂Cu exhibited excellent ductility, antibacterial property and corrosion resistance, providing a great potential in clinical application for dental implants.     

Effect of Zr on the microstructure, mechanical properties and corrosion resistance of Mg–10Gd–3Y magnesium alloy

The influence of Zr on the microstructure, mechanical properties and corrosion resistance of Mg–10Gd–3Y (wt.%) magnesium alloy was investigated. The grain size of alloys decreased with Zr content from 0% to 0.93% (wt.%). The addition of Zr greatly improved the ultimate tensile strength (UTS) and the elongation (EL), while slightly improved the tensile yield strength (TYS). The UTS and the EL of the alloy containing 0.93% Zr increased by 125.8 MPa and 6.96% compared with base alloy, respectively. The corrosion resistances were found to decrease with Zr content from 0% to 0.42% and then increase from 0.42% to 0.93%. The differences in the sizes and distributions of the Zr-rich particles have significant effects on the corrosion behaviors. The alloy with 0.42% Zr addition revealed the optimum combination of mechanical properties and corrosion resistance.     

Effect of grain size on mechanical property and corrosion resistance of the Ni-based alloy 690

Mechanical property of coarse grained and nano/ultrafine grained alloy 690 and their corrosion resistance after immersion in high temperature borate buffer solution were investigated. The grain refinement significantly enhances the tensile strength of the alloy 690. In addition, the grain refinement facilitates the formation of the deformation twin which improves the ductility of the alloy 690. It has been found that the grain refinement promotes to form more Cr₂O₃ on the surface of the alloy 690 in high temperature borate buffer solution. At the same time, the grain refinement inhibits the formation of spinel type oxides. More hematite type oxides formed on nano/ultrafine grained alloy 690 improves its corrosion resistance in borate buffer solution. The hematite type oxides have a lower concentration of point defect than that of the spinel type oxides, which results in an excellent corrosion resistance of nano/ultrafine grained alloy 690. These results are supported by the Mott-Schottky analysis and the point defect model.     

Improvement of mechanical property and corrosion resistance of Mg-Zn-Nd alloy by bi-direction drawing

Mg-Zn-Nd alloy is a promising biodegradable metal material for surgical staples during the reconstruc-tion of digestive tract due to its good biocompatibility and suitable mechanical properties.However,its deformation property and corrosion resistance should be improved to make better safety and effective-ness of staples.In the present study,bi-direction drawing was adopted to maintain the initial texture characteristics,and improve mechanical property and corrosion resistance of Mg-2Zn-0.5Nd alloy.The results showed that the microstructure after bi-direction did not change too much,but the texture could maintain its initial characteristics.The ductility of the alloy with 60 ％ accumulative area reduction after bi-direction drawing was increased by 70 ％,indicating that an outstanding deformation property of Mg-Zn-Nd alloy can be obtained by bi-direction drawing.The corrosion resistance was also improved after bi-direction drawing compared with that under single direction drawing.     

Effects of deformation processes on morphology,microstructure and corrosion resistance of LDHs films on magnesium alloy AZ31

Highly oriented Mg-Al layered double hydroxide(LDHs)films were deposited on magnesium alloy AZ31 with different deformation processes by an easy in-situ growth method.The characteristics of the films were investigated by optical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),and electrochemical,immersion and hydrogen evolution tests.The corrosion protection performance ranked the LDHs films as the increasing series:CS-LDHs(as-cast sample with LDHs)相似文献   

热处理对5083铝合金晶间腐蚀与力学性能的影响

采用光学显微镜、扫描电镜、硬度试验机和电子万用试验机等研究了合金的显微组织、晶间腐蚀情况和力学性能。结果表明,经过稳定化处理后的试样析出了不连续的第二相,稳定化处理和冷轧后的试样均无晶间腐蚀现象,试样在180℃下退火后,试样内形成了等轴晶粒,晶界上连续分布的β相,出现了晶间腐蚀现象,保温90h比15h晶界上析出β相更多,试样的晶间腐蚀更加明显;合金稳定化处理后硬度最高,冷轧后试样的硬度最低,在180℃下退火保温15和90h的硬度比冷轧后高,但低于稳定化处理后的试样,稳定化处理和退火后的试样的塑性较冷轧态好。     

Influence of neodymium on microstructure and mechanical properties of AZ31B wrought magnesium alloy

Abstract

The influences of rare earth neodymium on microstructure and mechanical properties of as cast and hot rolled AZ31B wrought magnesium alloy were investigated. The results show that the mechanical properties of both as cast and hot rolled AZ31B alloys decrease due to Nd addition. Nd reacts with Al to form Al₂Nd phase when Nd is added. Bulky and brittle Al₂Nd intermetallic degrades the mechanical properties. Moreover, the addition of Nd weakens the grain refining effect of Al on as cast AZ31B alloy, resulting in grain coarsening. Coarse grains also cause the decline of the mechanical properties of as cast AZ31B–Nd alloy. The negative influence of the bulky and brittle intermetallics on mechanical properties of AZ31B alloy can be relieved by large deformation because the intermetallics can be sufficiently broken up during the deformation process.     

Effect of applied potential on the microstructure,composition and corrosion resistance evolution of fluoride conversion film on AZ31 magnesium alloy

AZ31 magnesium (Mg) alloy was potentiostatic polarized in 0.1?M deaerated KF solution with pH 7.5 from ?0.4?V to ?1.4?V with an interval of ?0.2?V. The polarization process was described by the potentiostatic current decay. The resultant film was analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS). The results demonstrated that the deposited film included a Mg(OH)₂/MgF₂ containing inner layer and a Mg(OH)₂/MgF₂/KMgF₃ comprising outer layer. The high polarized potential produced high content of MgF₂ but low content of KMgF₃ and thin film. Conversely, the low polarized potential produced small content of MgF₂ but high content of KMgF₃ and thick film. The optimal corrosion resistance of the deposited film was obtained at ?1.4?V, which was closely related with the content of MgF₂ and KMgF₃ and the film thickness.     

镁合金表面铝合金化层组织及性能研究

使用消失模铸造方法在镁合金表面制备了一层铝合金化层,并对合金化层的金相组织、成分、相组成及腐蚀性能进行了分析.结果表明,当真空度为0.08MPa,铝粉粒度为150μm时,镁合金表面生成的铝合金化层厚度为750μm,新相覆盖率达到76.2%;合金化层呈菊花状或网状,与基体为冶金结合,其主要组成物相为Mg17Al12、Mg...     

Influence of surface roughness on the corrosion behaviour of magnesium alloy

In this study, the influence of surface roughness on the passivation and pitting corrosion behaviour of AZ91 magnesium alloy in chloride-containing environment was examined using electrochemical techniques. Potentiodynamic polarisation and electrochemical impedance spectroscopy tests suggested that the passivation behaviour of the alloy was affected by increasing the surface roughness. Consequently, the corrosion current and the pitting tendency of the alloy also increased with increase in the surface roughness. Scanning electron micrographs of 24 h immersion test samples clearly revealed pitting corrosion in the highest surface roughness (Sa 430) alloy, whereas in the lowest surface roughness (Sa 80) alloy no evidence of pitting corrosion was observed. Interestingly, when the passivity of the alloy was disturbed by galvanostatically holding the sample at anodic current for 1 h, the alloy underwent high pitting corrosion irrespective of their surface roughness. Thus the study suggests that the surface roughness plays a critical role in the passivation behaviour of the alloy and hence the pitting tendency.     

多级时效热处理对7056铝合金析出组织与耐蚀性的影响

利用透射电子显微镜(TEM)、扫描电子显微镜(SEM)、力学性能测试、电导率测试以及剥落腐蚀、慢应变速率拉伸应力腐蚀(SSRT)、Tafel循环极化曲线等手段研究多级时效热处理对7056铝合金析出组织及耐蚀性的影响。结果表明:过时效再时效热处理后溶质原子二次析出,晶内析出相体积分数增大,晶界析出相粗化断开,无沉淀析出带宽化。与120℃/24h相比,采用120℃/6h预时效工艺有利于晶内细小析出相回溶和粗大相长大。再时效热处理可提高过时效合金的强度和电导率,与峰时效和回归再时效相比,合金的抗拉强度损失不大,电导率明显提升。过时效再时效热处理后,合金晶界处连续阳极溶解被有效避免,抗剥落腐蚀和抗应力腐蚀性能增强。     

镁合金表面超疏水化及耐腐蚀性能

采用硫酸刻蚀和接枝疏水长链的方法,成功制备出了具有超疏水特性的镁合金表面。采用红外光谱、扫描电镜和电化学测试等技术对超疏水镁合金表面进行了表征和分析。研究结果表明:硫酸处理使得镁合金表面产生微米/纳米二元复合的花状粗糙结构;硬脂酸的疏水长链通过化学键键接在镁合金表面,从而显著降低了镁合金表面的自由能。最终得到接触角可达152°、滚动角小于10°的超疏水表面,从而极大地提高了镁合金的耐腐蚀性能。     

高强耐热镁合金大型锻件组织性能研究

为了满足航天飞行器对结构减重的迫切需求,推动变形镁合金在航天飞行器上的应用,采用力学性能测试及显微组织分析的方法对高强耐热镁合金工业级大型锻件进行了研究。研究结果表明:锻前固溶处理不能完全消除晶间稀土元素的偏析,这些稀土元素最终以Mg₂₄Y₅、Mg₅Gd等相的形式保留下来,并呈现出颗粒形态;锻环力学性能的各向异性随着变形温度的提高而降低;低于250 ℃时,该合金的断口呈现出准解理和韧性撕裂的混合特征,随着温度的升高,韧性断裂的比重逐渐加大,当变形温度提高到300 ℃时,呈现出韧窝聚集形断裂特征。     

挤压包覆轧制对SiCP增强镁合金(AZ91)复合板显微组织和力学性能的影响

通过热挤压复合的方式将AZ91合金引入至SiC_P增强镁合金（AZ91）（SiC_P/AZ91）复合材料中,制备出厚度为2 mm的AZ91-（SiC_P/AZ91）复合板,研究了热轧对其显微组织和力学性能的影响规律。研究结果表明:AZ91的引入显著提高了SiC_P/AZ91的轧制成形能力。与AZ91层相比,SiC_P/AZ91层内晶粒尺寸小,硬度高。随轧制压下量的增加,AZ91-（SiC_P/AZ91）复合板晶粒尺寸变大,析出相数量减少且尺寸增大,导致硬度呈现下降的趋势。与挤压态AZ91-（SiC_P/AZ91）复合板相比,当压下量为50%时,轧制态AZ91-（SiC_P/AZ91）复合板屈服强度由272 MPa提高至341 MPa,抗拉强度由353 MPa提高至404 MPa。在拉伸过程中,因SiC_P与基体界面脱黏导致裂纹优先在SiC_P/AZ91层内萌生和扩展,AZ91层对微裂纹扩展具有一定的阻碍作用。      

Role of processing temperature on microstructure,mechanical properties and corrosion behavior of fine grained AZ31 magnesium alloy produced by groove pressing

AZ31 magnesium alloy sheets were processed at 250 °C and 300 °C by groove pressing, a severe plastic deformation technique to achieve grain refinement. The influence of processing temperature on the evolution of microstructure, mechanical properties and corrosion behavior was studied. Groove pressing significantly reduced the grain size of the alloy from 46 μm to 6.5 μm at 250 °C processing temperature. With the higher processing temperature (300 °C), grain growth (11.4 μm) was observed for the alloy. Number of twins appeared in the groove pressed samples. Higher hardness and tensile strength were measured for the groove pressed samples processed at 250 °C without significant loss in the ductility as reflected from the % of elongation due to the grain refinement. Corrosion performance of the samples assessed by potentiodynamic polarization studies indicated increased corrosion resistance for both of the grove pressed samples. However, sample at 300 °C exhibited better corrosion resistance compared with the sample processed at 250 °C. This can be understood by considering the effect of higher processing temperature on reducing the crystal imperfections which alters the corrosion behavior.     

镁锂合金表面陶瓷膜的制备工艺及耐蚀性能

在硅酸盐体系中,利用单相脉冲微弧氧化技术在Mg-5wt%Li合金表面原位生长陶瓷膜.利用扫描电镜、X射线衍射、电化学分析、盐水浸泡等方法研究了陶瓷膜的形貌特征、相结构及耐腐蚀性能.结果表明:硅酸盐电解液体系中生长的陶瓷膜主要含有MgO相和少量的MgSiO3相,微弧氧化陶瓷膜试样与基体相比,耐点腐蚀性能显著提高,盐水浸泡过程中陶瓷膜主要发生严重腐蚀.通过正交试验优化耐蚀膜层的制备工艺条件,得到最佳工艺为电流密度2A/dm2、频率300Hz、占空比80%、处理时间20min.     

Study of vanadium-based chemical conversion coating on the corrosion resistance of magnesium alloy

In this study, magnesium alloy (AZ61) was immersed in vanadium containing bath with various conditions, such as the vanadium concentration, immersion time and bath temperature. The results indicate that increase of both vanadium concentration and immersion time produces a thicker conversion layer. However, when immersion time is too long, it will worsen the corrosion resistance due to the increasing of the crack density. The experimental parameter of bath temperature has no significant effect on corrosion resistance. Our results demonstrated that the better corrosion resistance coating can be obtained when the samples are submitted to an immersion in the conversion bath containing NaVO₃ with concentration of 30 g l⁻¹ for 10 min at 80 °C. The presented conversion treatment has its potential to replace the chrome-based conversion coating treatment.