Advanced data management for optimising the operation of a full-scale WWTP

The lack of appropriate data management tools is presently a limiting factor for a broader implementation and a more efficient use of sensors and analysers, monitoring systems and process controllers in wastewater treatment plants (WWTPs). This paper presents a technical solution for advanced data management of a full-scale WWTP. The solution is based on an efficient and intelligent use of the plant data by a standard centralisation of the heterogeneous data acquired from different sources, effective data processing to extract adequate information, and a straightforward connection to other emerging tools focused on the operational optimisation of the plant such as advanced monitoring and control or dynamic simulators. A pilot study of the advanced data manager tool was designed and implemented in the Galindo-Bilbao WWTP. The results of the pilot study showed its potential for agile and intelligent plant data management by generating new enriched information combining data from different plant sources, facilitating the connection of operational support systems, and developing automatic plots and trends of simulated results and actual data for plant performance and diagnosis.     

Nutrient removal process selection for planning and design of large wastewater treatment plant upgrade needs.

A protocol to select nutrient removal technologies that can achieve low nutrient effluents (total nitrogen (TN) < 5 mg/L and total phosphorus (TP) < 0.5 mg/L) was developed for different wastewater treatment plant (WWTP) sizes based on the research conducted during a Water Environment Research Foundation funded project. The adaptable protocol includes technology and cost assessment of feasible (pre-screened) nutrient removal technologies that are being successfully implemented at full scale. The information collected from the full scale nutrient removal plants to develop this protocol includes design, operational, performance, and cost data through a direct survey of plants, and published data. The protocol includes a "technology threshold" approach consisting of Tier I (TN < 5.0 mg/L; TP < 0.5 mg/L) and Tier II (TN < 3.0 mg/L; TP < 0.1 mg/L) effluent nutrient levels for different plant sizes. A very large WWTP (1,250,000 m(3)/day flow) in Chicago, Illinois, USA adapted this protocol for master planning and design of future nutrient removal facilities based on plant and site specific criteria.     

BSM2 Plant-Wide Model construction and comparative analysis with other methodologies for integrated modelling.

In this paper, a new methodology for integrated modelling of the WWTP has been used for the construction of the Benchmark Simulation Model N degrees 2 (BSM2). The transformations-approach proposed in this methodology does not require the development of specific transformers to interface unit process models and allows the construction of tailored models for a particular WWTP guaranteeing the mass and charge continuity for the whole model. The BSM2 PWM constructed as case study, is evaluated by means of simulations under different scenarios and its validity in reproducing water and sludge lines in WWTP is demonstrated. Furthermore the advantages that this methodology presents compared to other approaches for integrated modelling are verified in terms of flexibility and coherence.     

Membrane filtration and sonication for industrial wastewater reuse

This paper presents an experimental study aimed at estimating the efficiency of the innovative process of ultrafiltration (UF) combined with sonication (Son.) for the refinement of treated effluent to be reused in wet textile processes. Such a novel approach, which has not yet been employed on a full industrial scale, has been experienced at pilot scale on the secondary effluent of the Baciacavallo wastewater treatment plant (WWTP), which treats part of the effluent from one of the largest textile industry districts in Italy. The combined treatment efficiency was assessed both on ozonated and non-ozonated Baciacavallo secondary effluent. The membrane filtration process was optimized in terms of running time, backwash, chemical addition and cleaning procedures. The sonication treatment was optimized on laboratory-scale with synthetic solutions (demineralized water added with dyestuffs) in terms of hydroxyl radicals formation rate, frequency, acoustic power, hydrogen peroxide addition, contact time and pH. The optimal conditions have been applied on the pilot-scale sonicator which was used in combination with the UF treatment. According to the experimental results, the best configuration within the Baciacavallo WWTP was the sonication of non-ozonated wastewater followed by the UF. The combined treatment guaranteed the compliance with the target values for wastewater reuse in wet textile industries. This study is part of the Research Project PURIFAST (Purification of industrial and mixed wastewater by combined membrane filtration and sonochemical technologies) LIFE + ENV/IT/000439.     

An integrated approach for improving the wastewater discharge and treatment systems

Since treatment plants have been built all over Germany during the last decades, the water quality of receiving streams has been improved remarkably. But there are still a lot of quality problems left, which are caused e.g. by combined sewer overflows (CSO), treatment plant effluents or rainwater discharges from separate sewer systems. At present different efforts are undertaken to control sewer systems in order to improve the operation of urban drainage systems or more generally, design processes. The Emschergenossenschaft and Lippeverband (EG/LV) are carrying out research studies, which are focusing on a minimization of total emissions from sewer systems both from wastewater treatment plant (WWTP) effluents and from CSO. They consider dynamic interactions between rainfall, resultant wastewater, combined sewers, WWTP and receiving streams. Therefore, in an advanced wastewater treatment, a model-based improvement of WWTP operation becomes more and more essential, and consequently a highly qualified operational staff is needed. Some aspects of the current research studies are presented in this report. The need and the use of an integrated approach to combine existing model components in order to optimize dynamic management of combined sewer systems (CSS) with a benefit for nature are outlined.     

国外污水处理厂改造工程实例分析

对国外4座污水处理厂改造工程实例进行了分析研究,通过对原有工艺流程改造,部分单元采用新技术、新工艺,调整工艺参数等改造方案,在充分利用原有污水处理设施的前提下,满足了处理水量增加或水质标准提高的要求.     

Bulking control by low-dose ozonation of returned activated sludge in a full-scale wastewater treatment plant

Sludge bulking is still a problem in the operation of state-of-the-art wastewater treatment plants (WWTPs). The ozonation of returned activated sludge (RAS) is an innovative option as a non-specific measure for the control of filament growth. The applicability of sludge ozonation for bulking control of a large wastewater treatment plant was investigated. At a full-scale WWTP one lane was equipped with a sludge ozonation plant for RAS. The implemented sludge ozonation of RAS was tested against the two identical references lanes of the same WWTP. The positive effect on settleability could be clearly proven. Low-dose sludge ozonation could be a technical alternative in comparison with the established chemical measures for bulking control.     

A Decision Support Methodology for Integrated Urban Water Management in Remote Settlements

This paper describes a decision support methodology for the selection of a wastewater treatment system based on integrated urban water management principles for a remote settlement with failing septic systems. Thirty-two service and treatment technologies options were considered, these included: (i) conventional gravity sewerage, (ii) common effluent drainage, (iii) community sewage treatment plant based on various technology options (lagoon treatment, Living Machine®, sequencing batch reactor, membrane biological reactor, rotating biological contactor, recirculating textile filter, extended aeration) with and without urine separation, greywater diversion or treatment and reuse at household scale. The options were assessed using a framework that considered technical, economic, environmental and social factors relevant to the local community and associated stakeholders (water utility, government agencies) and tools such as engineering design, life cycle assessment and multi-criteria analysis for evaluation of overall sustainability. Adoption of a systems approach allowed the identification of benefits and trade-offs among stakeholders creating opportunities for adoption of more innovative treatment options and maximisation of the sustainability of the service. The treatment option that maximised the social, environmental and economic benefits for the settlement consisted of individual households adopting greywater treatment, storage and reuse, urine separation and a community wastewater treatment plant with recirculating textile filter technology. This solution provided the required sanitation, increased the sources of water supply to residents, satisfied environmental regulator requirements, minimised nitrogen discharge to waterways and provided an option for beneficial reuse of urine for neighbouring farmers at a cost and management needs acceptable to the water utility.     

Integrated soft sensor model for flow control.

Tighter discharge permits often require wastewater treatment plants to maximize utilization of available facilities in order to cost-effectively reach these goals. Important aspects are minimizing internal disturbances and using available information in a smart way to improve plant performance. In this study, flow control throughout a large highly automated wastewater treatment plant (WWTP) was implemented in order to reduce internal disturbances and to provide a firm foundation for more advanced process control. A modular flow control system was constructed based on existing instrumentation and soft sensor flow models. Modules were constructed for every unit process in water treatment and integrated into a plant-wide model. The flow control system is used to automatically control recirculation flows and bypass flows at the plant. The system was also successful in making accurate flow estimations at points in the plant where it is not possible to have conventional flow meter instrumentation. The system provides fault detection for physical flow measuring devices. The module construction allows easy adaptation for new unit processes added to the treatment plant.     

Optimisation and control of the inflow to a wastewater treatment plant using integrated modelling tools

The present paper describes the Heisingborg Pilot Project, a part of the Technology Validation Project: “Integrated Wastewater” (TVP) under the EU Innovation Programme. The objective of the Heisingborg Pilot Project is to demonstrate implementation of integrated tools for the simulation of the sewer system and the wastewater treatment plant (WWTP), both in the analyses and the operational phases. The paper deals with the programme for investigating the impact of real time control (RTC) on the performance of the sewer system and wastewater treatment plant As the project still is in a very early phase, this paper focuses on the modelling of the transport of pollutants and the evaluation of the effect on the sediment deposition pattern from the implementation of real time control in the sewer system.     

Membrane bio-reactor for textile wastewater treatment plant upgrading.

Textile industries carry out several fiber treatments using variable quantities of water, from five to forty times the fiber weight, and consequently generate large volumes of wastewater to be disposed of. Membrane Bio-reactors (MBRs) combine membrane technology with biological reactors for the treatment of wastewater: micro or ultrafiltration membranes are used for solid-liquid separation replacing the secondary settling of the traditional activated sludge system. This paper deals with the possibility of realizing a new section of one existing WWTP (activated sludge + clariflocculation + ozonation) for the treatment of treating textile wastewater to be recycled, equipped with an MBR (76 l/s as design capacity) and running in parallel with the existing one. During a 4-month experimental period, a pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, and over 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surfactants removal of pilot plant was lower than that of the WWTP (90.5 and 93.2% respectively), while the BiAS removal was higher in the pilot plant (98.2 vs. 97.1). At the end cost analysis of the proposed upgrade is reported.     

Occurrence and control of filamentous bulking in aerated wastewater treatment plants of the French paper industry.

The occurrence of filamentous bacteria was investigated in 15 French pulp and paper activated sludge wastewater treatment plant (WWTP). Large filamentous populations were present in most of the plants. Identification carried out with conventional methods based on morphological features and staining techniques showed that the four main filamentous bacteria encountered in these industrial WWTP and responsible for bulking belong to the genera Thiothrix sp., Type 021 N, Haliscomenobacter hydrossis and Type 0092. During two years a specific survey was performed for three of these WWTP showing recurrent bulking phenomena. Data from WWTP performance, chemical data and filaments characterization were compared to correlate the presence of specific filaments with process operating conditions.     

A Methodology for the Breakdown of NRW into Real and Administrative Losses

The estimation of Non Revenue Water (NRW) is simple and easy for water suppliers who keep records of the system input volume and the billed authorized consumption. However, the breakdown of NRW into its two main components real and administrative which refers to the unbilled authorized consumption plus apparent losses is not an easy or straight forward task. Methods reported in the literature for the breakdown of NRW into its components are top down approach and bottom up approach. Both approaches suffer from certain limitations and shortcomings that limits their use and reduce our confidence in the results obtained by them. This paper presents a methodology that can be used to draw a line between the real and the administrative losses with an acceptable level of accuracy. This methodology is based on the fact that the administrative losses are delivered to the demand site and consequently reach the wastewater collection system whereas the real losses are lost from the system and consequently do not reach the wastewater collection system. The methodology applies water balance from the water treatment plant outlet till the inlet of the wastewater treatment plant (WWTP). The mass balance approach of the Water Evaluation And Planning (WEAP) system was implemented for this purpose. In this methodology, the breakdown of NRW into its two main components is adjusted iteratively so that the difference between WEAP calculated and measured inflow to the WWTP is minimal. The presented methodology was applied to Amman and Zarqa cities in Jordan which return their wastewater to As Samra WWTP. The results showed that this methodology is capable of dividing NRW water into its two main components with an acceptable level of accuracy.     

Particle related fractionation and characterisation of municipal wastewater.

Several studies show that a more detailed characterisation of the particulate matter in municipal wastewater gives a better understanding and prediction of removal efficiencies of physical-chemical treatment techniques and the application of optimal chemical dosages. Such a characterisation should include the distribution of contaminants over various particle sizes. This article describes a method and results of experimental and full-scale investigations, conducted to determine how contaminants in wastewater are distributed over different particle sizes. For this purpose, particle size fractionations of wastewater influents originating from more than thirteen WWTP were carried out. One of these fractionations (WWTP Venray) is shown and interpreted in this article. First, the wastewaters were fractionated into 5 to 6 particle fractions (45, 5.0, 1.0/1.2, 0.45 and 0.1 microm) after which the fractions were analyzed for various water quality parameters like organic components, nutrients, salts, solids and turbidity. Based on the results the effects of removal of the different size fractions on design of the biological treatment and energy balance of a wastewater treatment plant can be assessed. The method also indicates whether a certain wastewater is efficiently treatable with physical-chemical pre-treatment methods. It is concluded wastewater fractionation on particle size is very useful, but that wastewater characteristics and particle size distributions should not be generalised, but have to be interpreted as indications for a certain average wastewater composition. To give more insight into the distribution of contaminants over particle size and the particle removal potential, a specific wastewater fractionation has to be carried out per WWTP.     

Contribution of Geographic Information Systems and location models to planning of wastewater systems.

This paper presents the contributions of Geographic Information Systems (GIS) and location models towards planning regional wastewater systems (sewers and wastewater treatment plants) serving small agglomerations, i.e. agglomerations with less than 2,000 inhabitants. The main goal was to develop a decision support tool for tracing and locating regional wastewater systems. The main results of the model are expressed in terms of number, capacity and location of Wastewater Treatment Plants (WWTP) and the length of main sewers. The decision process concerning the location and capacity of wastewater systems has a number of parameters that can be optimized. These parameters include the total sewer length and number, capacity and location of WWTP. The optimization of parameters should lead to the minimization of construction and operation costs of the integrated system. Location models have been considered as tools for decision support, mainly when a geo-referenced database can be used. In these cases, the GIS may represent an important role for the analysis of data and results especially in the preliminary stage of planning and design. After selecting the spatial location model and the heuristics, two greedy algorithms were implemented in Visual Basic for Applications on the ArcGIS software environment. To illustrate the application of these algorithms a case study was developed, in a rural area located in the central part of Portugal.     

Sensor fault diagnosis in a wastewater treatment process.

There are many sensors in a wastewater treatment process (WWTP) plant for monitoring process performance and condition. Sensor validation is essential to the success of process monitoring. In this paper, various sensor faults which can occur in WWTP are identified for taking proper remedial action at an early time. A proposed sensor fault isolation method is based on the variable reconstruction using principal component analysis (PCA). Even though several methods have been developed to identify sensor faults, they are only applicable to a static process. In other words, they cannot be successfully used to monitor severe dynamic processes such as WWTPs. We have removed this limitation by developing reconstruction methods based on a dynamic version of PCA. Artificial scenarios of sensor faults generated from the simulation benchmark have been used to validate the proposed sensor identifying methodology. Also, it is compared to a previous method to show its relative superiority in sensor fault validation in the WWTP.     

Plant-wide (BSM2) evaluation of reject water treatment with a SHARON-Anammox process.

In wastewater treatment plants (WWTPs) equipped with sludge digestion and dewatering systems, the reject water originating from these facilities contributes significantly to the nitrogen load of the activated sludge tanks, to which it is typically recycled. In this paper, the impact of reject water streams on the performance of a WWTP is assessed in a simulation study, using the Benchmark Simulation Model no. 2 (BSM2), that includes the processes describing sludge treatment and in this way allows for plant-wide evaluation. Comparison of performance of a WWTP without reject water with a WWTP where reject water is recycled to the primary clarifier, i.e. the BSM2 plant, shows that the ammonium load of the influent to the primary clarifier is 28% higher in the case of reject water recycling. This results in violation of the effluent total nitrogen limit. In order to relieve the main wastewater treatment plant, reject water treatment with a combined SHARON-Anammox process seems a promising option. The simulation results indicate that significant improvements of the effluent quality of the main wastewater treatment plant can be realized. An economic evaluation of the different scenarios is performed using an Operating Cost Index (OCI).     

Comparison between ozonation and the OSA process: analysis of excess sludge reduction and biomass activity in two different pilot plants

The excess biomass produced during biological treatment of municipal wastewater represents a major issue worldwide, as its disposal implies environmental, economic and social impacts. Therefore, there has been a growing interest in developing technologies to reduce sludge production. The main proposed strategies can be categorized according to the place inside the wastewater treatment plant (WWTP) where the reduction takes place. In particular, sludge minimization can be achieved in the wastewater line as well as in the sludge line. This paper presents the results of two pilot scale systems, to evaluate their feasibility for sludge reduction and to understand their effect on biomass activity: (1) a pilot plant with an ozone contactor in the return activated sludge (RAS) stream for the exposition of sludge to a low ozone dosage; and (2) an oxic-settling-anaerobic (OSA) process with high retention time in the anaerobic sludge holding tank have been studied. The results showed that both technologies enabled significant excess sludge reduction but produced a slight decrease of biomass respiratory activity.     

Membrane bio-reactor for advanced textile wastewater treatment and reuse.

Textile wastewater contains slowly- or non-biodegradable organic substances whose removal or transformation calls for advanced tertiary treatments downstream Activated Sludge Treatment Plants (ASTP). This work is focused on the treatment of textile industry wastewater using Membrane Bio-reactor (MBR) technology. An experimental activity was carried out at the Baciacavallo Wastewater Treatment Plant (WWTP) (Prato, Italy) to verify the efficiency of a pilot-scale MBR for the treatment of municipal wastewater, in which textile industry wastewater predominates. In the Baciacavallo WWTP the biological section is followed by a coagulation-flocculation treatment and ozonation. During the 5 months experimental period, the pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, 96% for ammonium and 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surf actants removal of pilot plant and WWTP were very similar (92.5 and 93.3% respectively), while the non-ionic surfactants removal was higher in the pilot plant (99.2 vs. 97.1). In conclusion the MBR technology demonstrated to be effective for textile wastewater reclamation, leading both to an improvement of pollutants removal and to a draw-plate simplification.     

Effluent treatment by multi-media filtration, microfiltration and ultrafiltration: results of a pilot investigation at WWTP Hoek van Holland.

Upgrading of wastewater treatment plant (WWTP) effluent as a part of the Dutch governmental policy to close the water cycle has increasing interest now. The Water Board Hoogheemraadschap van Delfland together with the project team of Witteveen + Bos Consulting Engineers, Delft University of Technology and Rossmark water treatment investigated the reuse possibilities of WWTP effluent in the region of Delfland. Therefore pilot research was carried out at WWTP Hoek van Holland applying different filtration techniques: multi-media filtration, micro- and ultrafiltration. The results show stable process performances of the different filtration techniques when proper pre-treatment was applied. For microfiltration the filtration characteristics were strongly influenced by particles which were not retained in the multi-media filter. For ultrafiltration the filtration characteristics were strongly influenced by organic components < 0.2 microm. The upgraded WWTP effluent could not be used directly as process water or for agriculture purposes, due to high concentrations of COD and salts in the WWTP effluent and filtrates. However WWTP effluent or floc filtrate could be applied directly as water for the washing of sea-sand.