Effect of chitosan on stabilization of acetates-containing solution: A novel precursor for LiMn2O4 film deposition

Due to the adequate viscosity of the chitosan-added precursor solutions, the films deposited from the chitosan-added precursor solution showed a higher deposition rate than the ones from the PVP-added solution under the same coating parameters. Furthermore, the chitosan-added precursor solution remained stable without any precipitation for at least 10 months. On the other hand, without the addition of chitosan, the precursor solution showed apparent precipitation after being stirred for 12 h. The enhanced stability of the precursor solution by the addition of chitosan is attributed to the complexation between metal ions and the –NH₂ groups of chitosan. And the electrochemical behavior for the deposited films calcined at 700 °C for 1 h was also characterized by charge–discharge test. The result revealed that the film deposited from chitosan-containing precursor solution possesses an initial discharge capacity of 134 mAh g⁻¹ and about 9% capacity loss after 50 charge/discharge cycles, which is better than the one deposited from chitosan-free precursor solution with an initial discharge capacity of 108 mAh g⁻¹ and 24% capacity loss after 50 cycles.     

Electrochemical performance of amorphous-silicon thin films for lithium rechargeable batteries

The effect of deposition temperature and film thickness on the electrochemical performance of amorphous-Si thin films deposited on a copper foil is studied. The electrochemical properties show optimum conditions at 200 °C deposition, and thinner films exhibit superior electrochemical performance than thicker ones. A film of 200 nm Si deposited at 200 °C exhibits excellent cycleability with a specific capacity of ∼3000 mAh g⁻¹. This is probably due to optimization between the strong adhesion by Si/Cu interdiffusion and the film stress.     

Structural characterization and electrochemical properties of RF-sputtered nanocrystalline Co3O4 thin-film anode

Nanocrystalline Co₃O₄ thin-film anodes were deposited on Pt-coated silicon and 304 stainless steel by radio frequency (RF) magnetron sputtering. The as-deposited and annealed cobalt oxide thin films showed smooth and crack-free morphologies. Both the as-deposited and annealed films exhibited spinel Co₃O₄ phase with nanocrystalline structure. High-temperature annealing enhanced the crystallinity of RF-sputtered cobalt oxide films due to rearrangement of cobalt and oxygen atoms. Electrochemical characterization of RF-sputtered films was carried out by cyclic voltammetry and charge/discharge tests in the voltage range of 0.3–3.0 V. Cyclic voltammetry plots showed that the RF-sputtered Co₃O₄ thin films were electrochemically active. X-ray photoelectron spectrometer (XPS) showed that the fresh cobalt oxide films had two peaks of Co₃O₄. In addition to the binding energy of cobalt oxide, the XPS spectrum of discharged film presented two additional binding energies correspond to Co metal. The first discharge capacities of as-deposited, 300, 500, and 700 °C-annealed films were 722.8, 772.5, 868.4, and 1059.9 μAh cm⁻² μm⁻¹, respectively. High-temperature annealing could enhance the capacity and cycle retention obviously. After 25 cycles discharging, the annealed films showed better cycle retention than as-deposited film. The 700 °C-annealed film exhibited excellent discharge capacity approximated to the theoretical capacity.     

A thin film silicon anode for Li-ion batteries having a very large specific capacity and long cycle life

A thin film of Si was vacuum-deposited onto a 30 μm thick Ni foil from a source of n-type of Si, the film thickness examined being 200–1500 Å. Li insertion/extraction evaluation was performed mainly with cyclic voltammetry (CV) and constant current charge/discharge cycling in propylene carbonate (PC) containing 1 M LiClO₄ at ambient temperature. The cycleability and the Li accommodation capacity were found to depend on the film thickness. Thinner films gave larger accommodation capacity. A 500 Å thick Si film gave a charge capacity over 3500 mAh g⁻¹ being maintained during 200 cycles under 2 C charge/discharge rate, while a 1500 Å film revealed around 2200 mAh g⁻¹ during 200 cycles under 1 C rate. The initial charge loss could not be ignored but it could be reduced by controlling the deposition conditions.     

Advanced materials for the 3D microbattery

Out recent achievements in the development of three-dimensional (3D) thin film microbatteries on silicon and on microchannel plates (MCP) are presented. In such 3D microbatteries, the battery sandwich-like structure, including electrodes, electrolyte and current collectors, is deposited conformally on all available surfaces, thereby utilizing the dead volume of the substrate. Thin-film molybdenum oxysulfide and iron sulfide cathodes were deposited galvanostatically. XRD, XPS and TOF–SIMS characterizations indicated that the submicron thick MoO_yS_z films were amorphous, with the stoichiometry of the films varying with depth. Electrodeposited FeS_x films have an amorphous, network-like porous structure with nanosize particles. A special flow cell for conformal coating of the perforated substrates was designed. A Li/hybrid polymer electrolyte (HPE)/MoO_yS_z-on-Si 3D half cell ran at i_d = i_ch = 10 μA cm⁻² and room temperature for 100 charge/discharge cycles with 0.1%/cycle capacity loss and 100% Faradaic efficiency. A 3D half cell on MCP exhibited 20 times higher capacity than that of a planar half cell with the same footprint.     

Synthesis and electrochemical properties of lithium cobalt oxides prepared by molten-salt synthesis using the eutectic mixture of LiCl–Li2CO3

Lithium cobalt oxide powders have been successfully prepared by a molten-salt synthesis (MSS) method using a eutectic mixture of LiCl and Li₂CO₃ salts. The physico-chemical properties of the lithium cobalt oxide powders are investigated by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), particle-size analysis and charge–discharge cycling. A lower temperature and a shorter time (∼700°C and 1 h) in the Li:Co=7 system are sufficient to prepare single-phase HT-LiCoO₂ powders by the MSS method, compared with the solid-state reaction method. Charge–discharge tests show that the lithium cobalt oxide prepared at 800°C has an initial discharge capacity as high as 140 mA h g⁻¹, and 100 mA h g⁻¹ after 40 cycles. The dependence of the synthetic conditions of HT-LiCoO₂ on the reaction temperature, time and amount of flux with respect to starting oxides is extensively investigated.     

Lithium cobalt oxide cathode film prepared by rf sputtering

Thin films of LiCoO₂ prepared by radio frequency magnetron sputtering on Pt-coated silicon are investigated under various deposited parameters such as working pressure, gas flow rate of Ar to O₂, and heat-treatment temperature. The as-deposited film was a nanocrystalline structure with (1 0 4) preferred orientation. After annealing at 500–700 °C, single-phase LiCoO₂ is obtained when the film is originally deposited under an oxygen partial pressure (P_O2) from 5 to 10 mTorr. When the sputtering process is performed outside these P_O2 values, a second phase of Co₃O₄ is formed in addition to the HT-LiCoO₂ phase. The degree of crystallization of the LiCoO₂ films is strongly affected by the annealing temperature; a higher temperature enhances the crystallization of the deposited LiCoO₂ film. The grain sizes of LiCoO₂ films annealed at 500, 600 and 700 °C are about 60, 95, and 125 nm, respectively. Cyclic voltammograms display well-defined redox peaks. LiCoO₂ films deposited by rf sputtering are electrochemically active. The first discharge capacity of thin LiCoO₂ films annealed at 500, 600 and 700 °C is about 41.77, 50.62 and 61.16 μAh/(cm² μm), respectively. The corresponding 50th discharge capacities are 58.1, 72.2 and 74.9% of the first discharge capacity.     

Solid-state Li/LiFePO4 polymer electrolyte batteries incorporating an ionic liquid cycled at 40 °C

The cycle behaviour and rate performance of solid-state Li/LiFePO₄ polymer electrolyte batteries incorporating the N-methyl-N-propylpyrrolidinium bis(trifluoromethanesulfonyl)imide (PYR₁₃TFSI) room temperature ionic liquid (IL) into the P(EO)₂₀LiTFSI electrolyte and the cathode have been investigated at 40 °C. The ionic conductivity of the P(EO)₂₀LiTFSI + PYR₁₃TFSI polymer electrolyte was about 6 × 10⁻⁴ S cm⁻¹ at 40 °C for a PYR₁₃⁺/Li⁺ mole ratio of 1.73. Li/LiFePO₄ batteries retained about 86% of their initial discharge capacity (127 mAh g⁻¹) after 240 continuous cycles and showed excellent reversible cyclability with a capacity fade lower than 0.06% per cycle over about 500 cycles at various current densities. In addition, the Li/LiFePO₄ batteries exhibited some discharge capability at high currents up to 1.52 mA cm⁻² (2 C) at 40 °C which is very significant for a lithium metal-polymer electrolyte (solvent-free) battery systems. The addition of the IL to lithium metal-polymer electrolyte batteries has resulted in a very promising improvement in performance at moderate temperatures.     

A vacuum deposited Si film having a Li extraction capacity over 2000 mAh/g with a long cycle life

We have found that a Si film vacuum deposited on a Ni foil has a Li insertion capacity over 2000 mAh/g with cycleability over 1000 cycles, but a great issue was its difficulty to obtain a sufficiently thicker film capable of high current charge/discharge. In the present paper the examination of the high current charge/discharge performance of thicker Si film in relation to the film formation condition. The electrochemical evaluation was performed with cyclic voltammetry (CV) and constant current charge/discharge test with various loading currents in PC containing 1 M LiClO₄.A Si film prepared with a rapid deposition rate gave a discharge capacity over 2000 mAh/g even with a very high charge/discharge rate over 10 C. In addition, the surface roughening of the substrate foil was found to play an important role to provide a thick film capable of high current performance. The constant discharge curve gave a wide plateau in the potential range between 200 and 500 mV versus Li/Li⁺. The XRD pattern of the deposited film gave no peaks due to Si, indicating the film to be amorphous. The SEM image of the deposited film was rather homogeneous, and after 500 cycles it still covered the entire surface of the Ni substrate though the surface became inhomogeneous.     

Synthesis,structural and electrochemical properties of pulsed laser deposited Li(Ni,Co)O2 films

We report the epitaxial growth of the LiNi_1−yM_yO₂ films (M = Co, Co–Al) on heated nickel foil using pulsed laser deposition in oxygen environment from lithium-rich targets. The structure and morphology was characterized by X-ray diffractometry, electron scanning microscopy and Raman spectroscopy. Data reveal that the formation of oriented films is dependent on two important parameters: the substrate temperature and the gas pressure during ablation. The charge–discharge process conducted in Li-microcells demonstrates that effective high specific capacities can be obtained with films 1.35 μm thick. Stable capacities of 83 and 92 μAh cm⁻² μm are available in the potential range 4.2–2.5 V for LiNi_0.8Co_0.2O₂ and LiNi_0.8Co_0.15Al_0.05O₂ films, respectively. The self-diffusion coefficient of Li ions determined from galvanostatic intermittent titration experiments is found to be 4 × 10⁻¹² cm² s⁻¹.     

Characterization and preparation of NiO-V2O5 composite film cathodes

NiO-V₂O₅ composite films have been fabricated by 355 nm pulsed laser reactive deposition using mixed metallic Ni and V targets with different molar ratios. The optimal deposition conditions of NiO-V₂O₅ composite films are found to be the substrate temperature of 300 °C and 100 mTorr O₂ ambient. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses showed that the crystallinity of the NiO-V₂O₅ composite films gradually decreased with increasing the amount of nickel oxide and transformed to amorphous phase as the molar ratio of NiO/V₂O₅ (x) approaches 0.5. The amorphous (NiO)_0.5V₂O₅ composite film electrode exhibited a specific capacity of 340 mAh/g at a discharge rate of 2 C upon cycling with no obvious fading up to 500 cycles. XRD and X-ray photo-electron spectroscopy (XPS) measurements of NiO-V₂O₅ composite film electrodes revealed that there exists two electrochemical processes upon cycling. During the first discharge, the Li ions insertion process is accompanied by the reduction of NiO into metallic Ni. Then, the reversible processes involving Li ions insertion/extraction in V₂O₅ matrix and oxidation/reduction of Ni and Li₂O take place upon the subsequent cycling.     

Wide-optical bandgap with improved conductivity p-μc-Si:Ox:H films prepared by Cat-CVD

Boron-doped hydrogenated microcrystalline silicon oxide (p-μc-Si:O_x:H) films have been deposited using catalytic chemical vapor deposition (Cat-CVD). The single-coiled tungsten catalyst temperature (T_fil) was varied from 1850 to 2100 °C and films were deposited on glass substrates at the temperatures (T_sub) of 100–300 °C. Different catalyst-to-substrate distances of 3–5 cm and deposition pressures from 0.1 to 0.6 Torr were considered.Optical and electrical characterizations have been made for the deposited samples. The sample transmittance measurement shows an optical-bandgap (Eg_opt) variation from 1.74 to 2.10 eV as a function of the catalyst and substrate temperatures. One of the best window materials was obtained at T_sub=100 °C and T_fil=2050 °C, with Eg_opt=2.10 eV, dark conductivity of 3.0×10^?3 S cm^?1 and 0.3 nm s^?1 deposition rate.     

Improved electrochemical properties of a coin cell using LiMn1.5Ni0.5O4 as cathode in the 5 V range

Phase pure LiMn_1.5Ni_0.5O₄ powders were synthesized by a chemical synthesis route and were subsequently characterized as cathode materials in a Li-ion coin cell comprising a Li anode and lithium hexafluorophosphate (LiPF₆), dissolved in dimethyl carbonate (DMC) + ethylene carbonate (EC) [1:1, v/v ratio] as electrolyte. The spinel structure and phase purity of the powders were characterized using X-ray diffraction and micro-Raman spectroscopy. The presence of both oxidation and reduction peaks in the cyclic voltammogram revealed Li⁺ extraction and insertion from the spinel structure. The charge–discharge characteristics of the coin cell were performed in the 3.0–4.8 V range. An initial discharge capacity of ∼140 mAh g⁻¹ was obtained with 94% initial discharge capacity retention after 50 repeated cycles. The microstructures and compositions of the cathode before and after electrochemistry were investigated using scanning electron microscopy and energy-dispersive analysis by X-ray analysis, respectively. Using X-ray diffraction, Raman spectroscopy and electrochemical analysis, we correlated the structural stability and the electrochemical performance of this cathode.     

Solid-phase crystallization of amorphous silicon on ZnO:Al for thin-film solar cells

The suitability of ZnO:Al thin films for polycrystalline silicon (poly-Si) thin-film solar cell fabrication was investigated. The electrical and optical properties of 700 -nm-thick ZnO:Al films on glass were analyzed after typical annealing steps occurring during poly-Si film preparation. If the ZnO:Al layer is covered by a 30 nm thin silicon film, the initial sheet resistance of ZnO:Al drops from 4.2 to 2.2 Ω after 22 h annealing at 600 °C and only slightly increases for a 200 s heat treatment at 900 °C. A thin-film solar cell concept consisting of poly-Si films on ZnO:Al coated glass is introduced. First solar cell results will be presented using absorber layers either prepared by solid-phase crystallization (SPC) or by direct deposition at 600 °C.     

Deposition of ZrO2 film by liquid phase deposition

In this study, undoped ZrO₂ thin films were deposited on single-crystal silicon substrates using liquid phase deposition. The undoped films were formed by hydrolysis of zirconium sulfate (Zr(SO₄)₂·4H₂O) in the presence of H₂O. A continuous oxide film was obtained by controlling adequate (NH₄)₂S₂O₈ concentration. The deposited films were characterized by SEM, FT-IR, XRD and DTA. Typically, the films showed excellent adhesion to the substrate with uniform particle diameter about 150 nm. The thicknesses of ZrO₂ film were about 200 nm after 10 h deposition at 30 °C. These films shows single tetragonal phase after heat treated at 600 °C. High annealing temperature (e.g. 750 °C) may result in the phase transformation of (t)-ZrO₂ into (m)-ZrO₂.     

Synthesis and electrochemical properties of Mo-doped Li[Ni1/3Mn1/3Co1/3]O2 cathode materials for Li-ion battery

The layered Li[Ni_(1−x)/3Mn_(1−x)/3Co_(1−x)/3Mo_x]O₂ cathode materials (x = 0, 0.005, 0.01, and 0.02) were prepared by a solid-state pyrolysis method (700, 800, 850, and 900 °C). Its structure and electrochemical properties were characterized by XRD, SEM, XPS, cyclic voltammetry, and charge/discharge tests. It can be learned that the doped sample of x = 0.01 calcined at 800 °C shows the highest first discharge capacity of 221.6 mAh g⁻¹ at a current density of 20 mA g⁻¹ in the voltage range of 2.3–4.6 V, and the Mo-doped samples exhibit higher discharge capacity and better cycle-ability than the undoped one at room temperature.     

Solar cell of 6.3% efficiency employing high deposition rate (8 nm/s) microcrystalline silicon photovoltaic layer

Microcrystalline silicon (μc-Si) films deposited at high growth rates up to 8.1 nm/s prepared by very-high-frequency-plasma-enhanced chemical vapor deposition (VHF-PECVD) at 18–24 Torr have been investigated. The relation between the deposition rates and input power revealed the depletion of silane. Under high-pressure deposition (HPD) conditions, the structural properties were improved. Furthermore, applying μc-Si to n–i–p solar cells, short-circuit current density (J_SC) was increased in accordance with the improvement of microstructure of i-layer. As a result, a conversion efficiency of 6.30% has been achieved employing the i-layer deposited at 8.1 nm/s under the HPD conditions.     

Preparation,characterization and electrolytic behavior of β-nickel hydroxide

Nickel hydroxide is prepared by neutralizing NiSO₄ solution with 4.8 M NaOH, followed by washing the precipitate and treating the slurry hydrothermally at different temperatures. The parameters varied are: initial nickel concentration; effect of presence of sodium ions during hydrothermal treatment; aging time after hydrothermal treatment. The samples so prepared are chemically analyzed and the physical and electrolytic properties such as tap density, percentage weight loss and discharge capacity are determined. On increasing the temperature from 60 to 160 °C, the discharge capacity increases from 52 to 112 mAh g⁻¹. At 200 °C, the discharge capacity decreases to 94 mAh g⁻¹. Allowing the hydroxide precipitate to age after hydrothermal treatment also causes a decrease in discharge capacity. The presence of excess sodium ions during hydrothermal treatment yields nickel hydroxide with a very low discharge capacity. The maximum discharge capacity of 160 mAh g⁻¹ is obtained for nickel hydroxide prepared under the following conditions: nickel concentration 43 g l⁻¹, neutralizing agent sodium hydroxide, time of hydrothermal treatment 2 h, temperature during hydrothermal treatment 160 °C. XRD patterns and FTIR spectra confirm the precipitate to be β-nickel hydroxide. The sample contains 62.89 wt.% Ni with a tap density of 0.96 g cm⁻³. TG–DTA measurements show a weight loss of 19% with an endothermic peak at 325 °C which corresponds to the decomposition of nickel hydroxide to nickel oxide. The present method of preparing nickel hydroxide through hydrothermal treatment reduces the aging time to 2 h and gives a product with good filtration characteristics.     

LiFePO4/carbon cathode materials prepared by ultrasonic spray pyrolysis

Small crystallites LiFePO₄ powder with conducting carbon coating can be synthesized by ultrasonic spray pyrolysis. Cheaper trivalent iron ion is used as the precursor. The pure olivine phase can be prepared with the duplex process of spray pyrolysis (synthesized at 450, 550 or 650 °C) and subsequent heat-treatment (at 650 °C for 4 h). The results indicate that the pyrolysis temperature of 450 °C is appropriate for best results. The carbon coating on the LiFePO₄ surface is critical to the electrochemical performance of LiFePO₄ cathode materials of the lithium secondary battery, since the carbon coating does not only increase the electronic conductivity via carbon on the surface of particles, but also enhance the ion mobility of lithium ion due to prohibiting the grain growth during post-heat-treatment. The carbon of 15 wt.% evenly distributed on the final LiFePO₄ powders can get the highest initial discharge capacity of 150 mA h g⁻¹ at C/10 and 50 °C.     

Electrochemical characteristics of room temperature Li/FeS2 batteries with natural pyrite cathode

Electrochemical characteristics of Li/FeS₂ batteries having natural pyrite as cathode and liquid electrolytes have been studied at room temperature. The organic electrolytes used were 1 M lithium bis(trifluoromethylsulfonyl)imide (LiTFSI) in tetra(ethylene glycol) dimethyl ether (TEGDME) or a mixture of TEGDME and 1,3-dioxolane (DOX), and 1 M LiPF₆ in a mixture of ethylene carbonate (EC) and dimethyl carbonate (DMC). The pyrite powder and FeS₂ cathode were characterized by SEM, EDS, XRD and charge/discharge cycling. The discharge capacities of Li/FeS₂ cells with 1 M LiTFSI dissolved in TEGDME were 772 mAh g⁻¹ at the 1st cycle and 313 mAh g⁻¹ at the 25th cycle at 0.1C. The cycling performance could be improved by using a mixture of TEGDME and DOX as the electrolyte. It was found that TEGDME contributed to high initial discharge capacity, whereas, DOX contributed to better stabilization of the performance. The first discharge capacities of Li/FeS₂ cells showed a decreasing trend with higher current densities (615 and 534 mAh g⁻¹, respectively, at 0.5C and 1.0C). Li/FeS₂ cells with the battery grade electrolyte 1 M LiPF₆ in EC/DMC had lower initial discharge capacity and cycling capability compared to the TEGDME system. The natural pyrite cathode with 1 M LiTFSI dissolved in a mixture of TEGDME and DOX showed reasonably good first discharge capacity and overall cycling performance, suitable for application in room temperature lithium batteries.