Fe-Cr-V ferritic steels for possible nuclear applications

Basic mechanical and metallurgical properties of specific ferritic Fe-Cr-V alloys and steels with 5, 10, and 15 wt.% vanadium were investigated. Vanadium is an effective carbide former and can also form a brittle sigma phase with chromium. Therefore, the microstructural investigations focused on the determination and analysis of possible precipitations. The present study showed that sigma phase precipitates increase significantly in alloys with 10 wt.% Cr and 10 wt.% V. The addition of carbon led to grain refinement due to the stabilizing effect of VC. In this way, precipitation hardening as well as fine grain strengthening could be quantified for this class of material. However, compared to typical martensitic steels, the strength of the considered ternary Fe-Cr-V alloys and steels is still lower.     

Interfacial microstructures and hardness distributions of vacuum plasma spraying W-coated ODS ferritic steels for fusion plasma facing applications

In the present study, interfacial microstructures and hardness distributions of W-coated ODS steels as plasma facing structural materials were investigated. A vacuum plasma spraying (VPS) technique was employed to fabricate a W layer on the surface of the ODS ferritic steel substrates. The microstructural observations revealed that the VPS-W has very fine grains aligned toward the spraying direction, and a favorable interface between W and ODS ferritic steels by a mechanical inter-locking without an intermetallic layer. However, crack-type defects were found in VPS-W. Because a brittle inter-diffused layer does not exist at the joint interface, the hardness was gradually distributed in the joint region. After neutron irradiation, irradiation hardening significantly occurred in the VPS-W. However, the hardening of VPS-W was less than that of bulk W irradiated at 773 K. Thus, the VPS is considered to be one of the promising ways to join dissimilar materials between W and ODS steels, which can avoid the formation of an interfacial intermetallic layer and create favorable irradiation hardening resistance on the W coated layer.     

Long-term properties of reduced activation ferritic/martensitic steels for fusion reactor blanket system

Thermal aging properties of reduced activation ferritic/martensitic steel F82H was researched. The aging was performed at temperature ranging from 400 °C to 650 °C up to 100,000 h. Microstructure, precipitates, tensile properties, and Charpy impact properties were carried out on aged materials. Laves phase was found at temperatures between 550 and 650 °C and M₆C type carbides were found at the temperatures between 500 and 600 °C over 10,000 h. These precipitates caused degradation in toughness, especially at temperatures ranging from 550 °C to 650 °C. Tensile properties do not have serious aging effect, except for 650 °C, which caused large softening even after 10,000 h. Increase of precipitates also causes some degradation in ductility, but it is not critical. Large increase in ductile-to-brittle transition temperature was observed in the 650 °C aging. It was caused by the large Laves phase precipitation at grain boundary. Laves precipitates at grain boundary also degrades the upper-shelf energy of the aged materials. These aging test results indicate F82H can be used up to 30,000 h at 550 °C.     

Development and characterization of advanced 9Cr ferritic/martensitic steels for fission and fusion reactors

This paper presents the results on the physical metallurgy studies in 9Cr Oxide Dispersion Strengthened (ODS) and Reduced Activation Ferritic/Martensitic (RAFM) steels. Yttria strengthened ODS alloy was synthesized through several stages, like mechanical milling of alloy powders and yttria, canning and consolidation by hot extrusion. During characterization of the ODS alloy, it was observed that yttria particles possessed an affinity for Ti, a small amount of which was also helpful in refining the dispersoid particles containing mixed Y and Ti oxides. The particle size and their distribution in the ferrite matrix, were studied using Analytical and High Resolution Electron Microscopy at various stages. The results showed a distribution of Y₂O₃ particles predominantly in the size range of 5-20 nm. A Reduced Activation Ferritic/Martensitic steel has also been developed with the replacement of Mo and Nb by W and Ta with strict control on the tramp and trace elements (Mo, Nb, B, Cu, Ni, Al, Co, Ti). The transformation temperatures (A_c1, A_c3 and M_s) for this steel have been determined and the transformation behavior of the high temperature austenite phase has been studied. The complete phase domain diagram has been generated which is required for optimization of the processing and fabrication schedules for the steel.     

Impurity effects in neutron-irradiated simple oxides: Implications for fusion devices

Radiation damage induced by neutron irradiation was studied in undoped MgO crystals and in MgO doped with either iron, hydrogen or lithium impurities. The oxygen-vacancy concentration produced by irradiation increases with neutron fluence. The net production rates resulting from irradiations with 14.8 MeV neutrons are about twice those produced by fission neutrons.

In nominally pure crystals, the oxygen-vacancy concentration incurred by the fission-neutron irradiation is higher in crystals with a larger number of inherent impurities (such as iron) due to trapping of interstitials by impurities. Suppression of these defects is observed in MgO:H crystals and attributed to migration of oxygen vacancies to microcavities filled with H₂ gas. In MgO:Li crystals irradiated with neutron fluences below 10¹⁸ n/cm², most of the oxygen vacancies are camouflaged as hydride ions. Nanoindentation experiments show that hardness increases with neutron fluence and is independent of the presence of lithium in the crystal. Comparison between a neutron-irradiated and a thermochemically reduced crystal containing similar concentrations of oxygen vacancies shows that 70% of the neutron-irradiation hardening is produced by interstitials, 30% by oxygen vacancies and a negligible amount by higher-order point defects.     

Hydrogen transport and solubility in 316L and 1.4914 steels for fusion reactor applications

Equations are given which describe the permeation rate, diffusivity and solubility of hydrogen over the range 250–600°C at pressures up to 10⁵Pa for the 316L stainless and modified 1.4914 martensitic candidate steels proposed for the construction of the Next European Torus (NET). For heat-treated 316L steel, the permeation rates measured agreed well with previous work and did not vary significantly from specimen to specimen or from batch to batch.

Measurements of the permeation rate of hydrogen and deuterium through the modified 1.4914 steel, believed to be the first made, show that the martensitic steel is significantly more permeable than the austenitic steel, by an order of magnitude at 250°C and a factor of five at 600°C. This difference could make it necessary to use permeation barriers on critical components made from the martensitic steel in order to reduce the tritium permeation rate to acceptable levels.     

Deuterium permeation behavior of erbium oxide coating on austenitic,ferritic, and ferritic/martensitic steels

Tritium permeation barrier is required in fusion blanket for reduction of loss of fuel and health hazard. In this study, deuterium permeation experiments have been performed on four kinds of steels and erbium oxide coatings fabricated by a filtered arc deposition method. The permeation flux of uncoated samples shows diffusion-limited regime in the temperature range 573–723 K and the permeability is corresponding to literature data. The coated samples deposited at room temperature have been tested at 773 K. It is found that the coatings suppress the deuterium permeation to a close level in spite of different types of steel substrates. In addition, the exponent of the driving pressure slightly changes compared to the uncoated sample. However, the permeation regime is still near diffusion limited.     

Tensile properties of ferritic/martensitic steels irradiated in STIP-I

Specimens of ferritic/martensitic (FM) steels T91, F82H, Optimax-A and the electron beam weld (EBW) of F82H were irradiated in the Swiss spallation neutron source (SINQ) Target-3 in a temperature range of 90-370 °C to displacement doses between 3 and 12 dpa. Tensile tests were performed at room temperature and the irradiation temperatures. The tensile test results demonstrated that the irradiation hardening increased with dose up to about 10 dpa. Meanwhile, the uniform elongation decreased to less than 1%, while the total elongation remained greater than 5%, except for an F82H specimen of 9.8 dpa tested at room temperature, which failed in elastic deformation regime. At higher doses of 11-12 dpa, the ductility of some specimens recovered, which could be due to the annealing effect of a short period of high temperature excursion. The results do not show significant differences in tensile properties for the different FM steels in the present irradiation conditions.     

Metallography studies and hardness measurements on ferritic/martensitic steels irradiated in STIP

In this work metallography investigations and microhardness measurements have been performed on 15 ferritic/martensitic (FM) steels and 6 weld metals irradiated in the SINQ Target Irradiation Program (STIP). The results demonstrate that all the steels have quite similar martensite lath structures. However, the sizes of the prior austenite grain (PAG) of these steels are quite different and vary from 10 to 86 μm. The microstructure in the fusion zones (FZ) of electron-beam welds (EBWs) of 5 steels (T91, EM10, MANET-II, F82H and Optifer-IX) is similar in respect to the martensite lath structure and PAG size. The FZ of the inert-gas-tungsten weld (TIGW) of the T91 steel shows a duplex structure of large ferrite gains and martensite laths. The microhardness measurements indicate that the normalized and tempered FM steels have rather close hardness values. The unusual high hardness values of the EBW and TIGW of the T91 steel were detected, which suggests that these materials are without proper tempering or post-welding heat treatment.     

先进快堆外套管材料铁素体/马氏体钢研究进展

介绍了快堆外套管材料的使用要求以及国内外快堆外套管材料的选用情况,论述了快堆中中子辐照对铁素体/马氏体钢的微观结构和力学性能的影响,并介绍了国产快堆外套管材料铁索体/马氏体钢的研发计划.铁索体/马氏体钢具有优异的抗辐照肿胀性能,T92钢作为第三代铁索体/马氏体钢同时具有良好的高温强度,被作为国产快堆外套管的首要候选材料...     

Synergistic effect of helium and hydrogen for bubble swelling in reduced-activation ferritic/martensitic steel under sequential helium and hydrogen irradiation at different temperatures

In order to investigate the synergistic effect of helium and hydrogen on swelling in reduced-activation ferritic/martensitic (RAFM) steel, specimens were separately irradiated by single He⁺ beam and sequential He⁺ and H⁺ beams at different temperatures from 250 to 650 °C. Transmission electron microscope observation showed that implantation of hydrogen into the specimens pre-irradiated by helium can result in obvious enhancement of bubble size and swelling rate which can be regarded as a consequence of hydrogen being trapped by helium bubbles. But when temperature increased, Ostwald ripening mechanism would become dominant, besides, too large a bubble could become mobile and swallow many tiny bubbles on their way moving, reducing bubble number density. And these effects were most remarkable at 450 °C which was the peak bubble swelling temperature for RAMF steel. When temperature was high enough, say above 450, point defects would become mobile and annihilate at dislocations or surface. As a consequence, helium could no longer effectively diffuse and clustering in materials and bubble formation was suppressed. When temperature was above 500, helium bubbles would become unstable and decompose or migrate out of surface. Finally no bubble was observed at 650 °C.     

Creep rupture strength of heat affected zone for 9Cr ferritic heat resisting steels

This paper describes creep rupture characteristics of weld heat affected zone, HAZ for 9Cr ferritic steels that are promising materials for nuclear energy uses. In general, creep rupture strength in the heat affected zone of peak temperature between 900 and 1000°C is lower than that in the base metal for ferritic steels. Grain refinement and coagulation of carbides for 9Cr–1Mo steels cause decrease in creep rupture strength of the HAZ. The hardness in the simulated HAZ heated to around 1000°C decreases during creep. This seems to be related to weakening of the HAZ at 1000°C. However, substitution of W for Mo is very effective in enhancement of creep rupture strength of the HAZ due to higher stability of carbides and increase in quantity of precipitated carbides during creep rupture test.     

Modeling and simulation of irradiation hardening in structural ferritic steels for advanced nuclear reactors

Hardening and embrittlement are controlled by interactions between dislocations and irradiation induced defect clusters. In this work we employ the visco plastic self consistent (VPSC) polycrystalline code in order to model the yield stress dependence in ferritic steels on the irradiation dose. We implement the dispersed barrier hardening model in the VPSC code by introducing a hardening law, function of the strain, to describe the threshold resolved shear stress required to activate dislocations. The size and number density of the defect clusters varies with the irradiation dose in the model. We find that VPSC calculations show excellent agreement with the experimental data set. Such modeling efforts can both reproduce experimental data and also guide future experiments of irradiation hardening.     

Modeling of fatigue crack growth rate for ferritic steels in light water reactor environments

This paper presents the methodology and results of an effort to analyze and model a large set of fatigue crack propagation data on A508 Class 2 and Class 3 and A533B pressure vessel steel in light water reactor (LWR) environments. The data were from a variety of laboratories worldwide, in most cases contributed to the EPRI Database on Environmentally Assisted Cracking (EDEAC). The data were analyzed in a consistent manner using the computer code FATDAC, which minimizes the scatter arising from numerical differentiation during fatigue data reduction. The models were developed in the time domain, then converted to the more conventional da/dN versus ΔK form. Two modes of corrosion fatigue crack growth behavior were identified and modeled, one about a factor of two faster than the rates in air and independent of loading rate and the other up to two orders of magnitude faster and strongly dependent on loading rate. Variables such as material sulfur content, sulfide inclusion morphology, water chemistry, R-ratio, load rise time, stress intensity range, temperature, electrochemical potential, and flow velocity affect both the probability of observing the highly enhanced crack growth rates and the rates themselves. Representative crack propagation models are developed and presented in this paper together with supporting data.     

HRTEM study of oxide nanoparticles in K3-ODS ferritic steel developed for radiation tolerance

Crystal and interfacial structures of oxide nanoparticles and radiation damage in 16Cr-4.5Al-0.3Ti-2W-0.37 Y₂O₃ ODS ferritic steel have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. Oxide nanoparticles with a complex-oxide core and an amorphous shell were frequently observed. The crystal structure of complex-oxide core is identified to be mainly monoclinic Y₄Al₂O₉ (YAM) oxide compound. Orientation relationships between the oxide and the matrix are found to be dependent on the particle size. Large particles (>20 nm) tend to be incoherent and have a spherical shape, whereas small particles (<10 nm) tend to be coherent or semi-coherent and have a faceted interface. The observations of partially amorphous nanoparticles and multiple crystalline domains formed within a nanoparticle lead us to propose a three-stage mechanism to rationalize the formation of oxide nanoparticles containing core/shell structures in as-fabricated ODS steels. Effects of nanoparticle size and density on cavity formation induced by (Fe⁸⁺ + He⁺) dual-beam irradiation are briefly addressed.     

Development and characterisation of a new ODS ferritic steel for fusion reactor application

This paper describes the microstructure, tensile properties and Charpy impact resistance of a reduced activation oxide dispersion strengthened ferritic steel Fe-14Cr-2W-0.3Ti-0.3Y₂O₃ produced by mechanical alloying of a pre-alloyed, gas atomised steel powder with Y₂O₃ particles, compaction by hot extrusion at 1100 °C, hot rolling at 700 °C and heat treatment at 1050 °C for 1 h. At room temperature the material exhibits a high ultimate tensile strength of about 1420 MPa and high yield strength of about 1340 MPa in the transverse direction. In the longitudinal direction the values are about 10% lower, due to the anisotropy of the microstructure (elongated grains in the rolling direction). At 750 °C the material still exhibits relatively high yield strengths of about 325 MPa and 305 MPa in the longitudinal and transverse directions, respectively. The material exhibits reasonable uniform and total elongation values over the temperature range 23-750 °C, in both transverse and longitudinal directions. The material exhibits weak Charpy impact properties in the transverse direction. Charpy impact properties are slightly better in the longitudinal direction, with upper shelf energy of about 4.2 J and a ductile-to-brittle transition temperature of about 8.8 °C.     

Development of W coatings for fusion applications

The paper gives a short overview on tungsten (W) coatings deposited by various methods on carbon materials (carbon fibre composite – CFC and fine grain graphite – FGG). Vacuum Plasma Spray (VPS), Chemical Vapor Deposition (CVD) and Physical Vapor Deposition (PVD) techniques are analyzed in respect with the characteristics and performances of the W coatings.A particular attention is paid to the Combined Magnetron Sputtering and Ion Implantation (CMSII) technique, which was developed during the last 4 years from laboratory to industrial scale and it is successfully applied for W coating (10–15 μm and 20–25 μm) of more than 2500 tiles for the ITER-like Wall project at JET and ASDEX Upgrade. This technique involves simultaneously magnetron sputtering and high energy (tens of keV) ion implantation. Due to the ion bombardment a stress relief occurs within the coating enabling its growth without delamination to a relatively large thickness. In addition, in order to adjust the thermal expansion mismatch between CFC and W, a Mo interlayer of 2–3 μm is currently used. Experimentally, W/Mo coatings with a thickness up to 50 μm were produced and successfully tested in the GLADIS ion beam facility up to 23 MW/m².     

Synthesis of atom probe experiments on irradiation-induced solute segregation in French ferritic pressure vessel steels

Microstructural changes due to neutron irradiation cause an evolution of the mechanical properties of reactor pressure vessels (RPV) steels. This paper aims at identifying and characterising the microstructural changes which have been found to be responsible in part for the observed embrittlement. This intensive work relies principally on an atom probe (AP) study of a low Cu-level French RPV steel (Chooz A). This material has been irradiated in in-service conditions for 0–16 years in the frame of the surveillance program. Under this aging condition, solute clustering occurs (Cu, Ni, Mn, Si, P, …). In order to identify the role of copper, experiments were also carried out on Fe–Cu model alloys submitted to different types of irradiations (neutron, electron, ion). Cu-cluster nucleation appears to be directly related to the presence of displacement cascades during neutron (ion) irradiation. The operating basic physical process is not clearly identified yet. A recovery of the mechanical properties of the irradiated material can be achieved by annealing treatments (20 h at 450°C in the case of the RPV steel under study, following microhardness measurements). It has been shown that the corresponding microstructural evolution was a rapid dissolution of the high number density of irradiation-induced solute clusters and the precipitation of a very low number density of Cu-rich particles.