共查询到19条相似文献,搜索用时 156 毫秒
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目前市场上慢走丝电火花线切割(WEDM)的电极丝运行机构基本为单向走丝系统,存在张力波动较大且难以被精确控制从而导致机床加工性能降低的问题。针对上述问题,分析电火花线切割加工过程中电极丝张力变化的主要因素;基于模拟退火与PID控制混合算法设计智能PID控制器;基于智能PID控制,采用压力式传感器测量电极丝张力为反馈信号,分别建立磁粉制动器和双电机转速差为执行元件控制电极丝的张力控制系统;并采用示波器采集压力式传感器的信号,比较两个不同控制系统的控制效果。结果表明:两个电极丝张力控制系统能够将电极丝的波动控制住1 N以内,双电机转速差控制系统各项指标略优于磁粉制动器控制系统。 相似文献
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在高速走丝电火花线切割机上实施慢走丝多次切割加工,并对用此工艺方法加工的工件表面质量进行检测、分析,指出在快走丝机上实施慢走丝多次切割工艺能有效地改善模具的表面质量。 相似文献
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在经济社会迅猛发展的今天,如何既快速又经济地加工模具部件,成为时下热门的话题之一。为此,上海特略精密数控机床有限公司总经理赵健先生基于自身三十年的国内外线切割机床制造、应用及管理经验,汲取国外慢走丝技术和国内快走丝技术优势于一体,创立了微米级中走丝线切割机床,专为解决模具线切割加工中的精密、高效、经济等系列问题。本刊记者应邀前往位于东莞市长安镇聚和国际机械模具五金城的特略(广东)公司,就中走丝机床的起源、现状与未来发展前景,同中走丝之父——特略精密数控机床总经理赵健(以下简称赵总)先生进行交谈,以此探寻中走丝在国内发展的今世与前生。 相似文献
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中走丝线切割机床是一种精密的特种加工机床,加工精度高,能加工各种特殊硬质材料,但是比常规加工方式耗时,因而对其进行实时的状态监控就很有必要。针对现有国内主流的中走丝数控系统,提出2种集成监控方式,并结合嵌入式技术、人工智能、网络及移动终端编程和数据库技术研究了中走丝机床智能远程监控系统。首先,对智能远程监控系统的总体框架进行了阐述;其次,对智能远程监控系统的核心功能及其关键技术进行了详细的说明;最后,对中走丝的2种集成监控方式进行了重点说明,特别是基于人工智能技术的图像识别方法。所研究的中走丝线切割机床智能远程监控系统不仅能为机床加工人员提供方便,也能为机床维护人员解决机床故障提供支撑。 相似文献
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介绍了慢走丝电火花切割加工过程中影响表面质量的人为因素、机床因素、切割材料因素、电极丝因素,同时阐述了如何提高慢走丝电火花加工的表面质量。 相似文献
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慢走丝电火花线切割机走丝系统稳定运行,直接影响着加工精度和加工表面质量。文章设计了一种新型的恒张力控制系统提高走丝系统的性能。设计方案采用模糊神经网络控制器,用直流力矩电机调节电极丝的张力大小,用张力传感器和速度传感器分别测量电极丝张力和速度的变化。仿真结果表明系统有较好的快速响应能力、很强的抗干扰能力和很好的鲁棒性。 相似文献
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线切割加工中断丝的原因及其解决办法 总被引:1,自引:0,他引:1
在模具加工制造中,线切割机床起到了较大的作用。而线切割中断丝故障是比较常见的故障之一。本文在探索快走丝线切割加工中断丝故障的基础上,分析了断丝的各种原因,并针对各种断丝原因分别给出了其有效的处理办法。 相似文献
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Fuzhu Han Gang Cheng Zhijing Feng Soichiro Isago 《International Journal of Machine Tools and Manufacture》2008,48(7-8):922-931
The tension control of the micro wire electrode is a key technology for the micro wire electro-discharge machining (WEDM). Based on the coupled thermo-mechanical analysis, both the three-dimensional temperature and the stress distribution in the micro wire are determined. As a result, the tension of the micro wire electrode during the WEDM process can be optimized in accordance with the discharge energy, which is sampled and fed back to the tension control system in real time. Then the development of an optimal tension control system characterized by the form of master–slaver structure makes it possible to keep the wire tension optimal in the process of WEDM. The results of the machining experiments show that the optimal wire tension control is effective on the improvement of the machining accuracy with the prevention of wire breakage for the micro WEDM. 相似文献
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线切割CAD/CAM软件的研究与实现 总被引:1,自引:0,他引:1
研究开发了功能较完备,具有自主版权的高速走丝切割加工CAD/CAM软件,分析了该软件系统的结构及特点,讨论了建立工艺参数库,尖角加工处理,电极丝自动偏移补偿,文件格式转换等软件功能开发中的关键技术。 相似文献
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表面微织构加工是一个相当复杂的过程,涉及微织构的尺寸、质量及形貌等问题。为解决制备微织构存在的问题,利用数控电火花线切割加工技术,在45钢表面加工微槽织构,研究线切割制备微织构的尺寸、形貌。试验分别采用钼丝、铜丝作为电极丝,设计脉宽、脉停、电流等线切割正交试验,切割宽度小于400μm的微槽织构,分析不同线切割参数、电极丝材料对微槽尺寸精度和微槽切口处光整度的影响。通过采集、测量试验所得工件表面微槽织构,发现线切割参数对微槽尺寸精度和切口处光整度有较大的影响;在较小线切割参数下,钼丝切割的微槽尺寸大于铜丝,在较大的线切割参数下,铜丝切割的微槽尺寸大于钼丝;对比微槽切口处光整度,发现钼丝切割的微槽整体质量优于铜丝。试验列出不同线切割参数切割的微槽尺寸,为电火花线切割加工微织构提供了试验数据。 相似文献
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Ignition delay time (Td) has been widely used to distinguish the abnormal discharges from the normal ones in wire electrical discharge machining (WEDM) process. In this paper an on-line analysis system for the causality of the Td data sequences was developed to evaluate the machining performance of WEDM process. The system is composed of a stand-alone Td processing circuitry and a user-friendly computer program for data analysis. The Td processing circuitry calculates and records the Td of every single electrical discharge in the first place, and then transmits the Td data via an embedded communication port to a desktop or notebook computer. The computer program, after performing the analysis tasks, will display the result in a graphic way. Two mathematical algorithms were employed for the analysis: autocorrelation function and Fourier transform. Through experiments under different working conditions, it was found that the autocorrelation function could be used to detect if arc or short circuit discharges take place consecutively, and to distinguish the WEDM process with similar Td distributions. On the other hand, the spectral analysis revealed that several factors were identified to be able to induce certain periodic patterns of Td data. These factors include the length of wire electrode, the water pressure, etc. 相似文献
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Wire breaking is a serious problem in the application of wire electrical discharge machining (WEDM). A WEDM sparking frequency monitoring and control system based on the characteristics of the voltage waveform of WEDM is developed. A new self-learning fuzzy controller is proposed to control the sparking frequency at a safe level by regulating the pulse off-time in real time for avoiding wire rupture and maintaining a state of high metal removal rate. The developed control strategy is tested under the conditions of cutting a workpiece with continuous sharp angles, a change in workpiece height during machining process, and machining with a high feed-rate. Experimental results show that this monitoring and control system can control the sparking frequency at a predetermined level without the risk of wire rupture. 相似文献
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