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汽车盘毂是汽车离合器总成的重要组成零件,要求具有高强、高韧、耐冲击、抗疲劳等综合力学性能。传统的生产工艺由自由锻制坯和机械加工生产,产品力学性能及材料利用率较低,且生产中煤炭炉加热能耗巨大,污染严重。本公司与太原科技大学机械工程学院进行产学研合作,提出汽车盘毂零件的精密闭式模锻成形工艺,并对成形工艺进行计算机仿真计算,通过理论分析和模拟,提出合理的锻造工艺;分析了零件精密闭式模锻变形过程的载荷变化规律、温度变化规律和摩擦系数对零件成形的影响,进一步修正了零件精密闭式模锻工艺。 相似文献
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采用3 t锤及1250 t压力机两种不同设备及自由锻工艺制取了TC11钛合金饼材,并分别测试了其室温和高温力学性能及超声波杂波水平。研究结果表明:两种锻造工艺所制得的TC11钛合金饼材性能均符合要求,组织均为等轴α+片状α的双态组织或长条α+片状α组织,但后者晶粒较细且组织均匀性较好;在1250 t压力机上生产的TC11钛合金饼材室温和高温抗拉强度分别比3 t锤上生产的分别高出50和20 MPa左右,屈服强度高20 MPa左右,而伸长率、断面收缩率基本持平;在1250 t压力机上生产的TC11钛合金饼材比3 t锤上生产的饼材超声波杂波水平低3 d B。因此在1250 t压力机上生产的饼材性能比在3 t锤上生产的饼材性能更加优越。 相似文献
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P. ChandrasekharS. Singh 《Journal of Materials Processing Technology》2011,211(7):1285-1295
The present paper deals with the upper bound analysis, experimental investigation and computer simulation of upset-forging of sintered aluminium truncated conical preforms, which considers heterogeneous deformation due to barreling of preform slant sides, composite die-workpiece interfacial friction conditions, preform densification along with compression and inertia effects. A generalized theoretical expression for average forging load and preform bulged profile based on the exponential velocity field and strain rate has been established. The upset-forging experiments were conducted using the sintered preforms prepared by compacting aluminium metal powder in the closed dies and various deformation characteristics were measured. Finally, the computer simulation of the upset-forging of the sintered aluminium truncated conical preforms was performed using DEFORM software and the deformation behavior velocity, effective strain and effective stress distribution were critically studied. The effect of die speed, i.e. dynamic effects on average die load has been investigated using energy and load factors. The DOE (Design of Experiment) and RSM (Response Surface Methodology) techniques were also used to investigate and determine interrelationships between important upset-forging characteristics and the results were presented graphically. During the present investigations, it was found that inertia energy dissipation and energy factor increases, where as die load and load factor decreases exponentially with die speed. It is expected that the present work will be useful for effective assessment of various deformation characteristics during processing of sintered materials, especially at high-speed. 相似文献
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采用热锻工艺方法对离心风机中叶轮盖盘进行成形研究。首先对盖盘常用材料FV520B进行了热模拟性能测试,建立了该材料的本构方程,利用该本构方程在Deform-3D平台下对盖盘热锻成形过程进行了有限元模拟研究,获得了盖盘热锻成形过程中成形力的变化,以及成形工件的应力、应变、温度和损伤分布,为盖盘热锻成形新工艺的实验研究提供了理论依据。 相似文献
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S. Serajzadeh S. M. H. Mirbagheri A. Karimi Taheri S. M. Zebarjad 《International Journal of Machine Tools and Manufacture》2004,44(14):1537-1545
A mathematical model has been proposed for evaluation of velocity and temperature fields in hot forging operations for axisymmetric parts. The model can be applied to determine forging load, strain rate, strain and temperature distributions. In addition, the effects of temperature and strain rate on metal flow have been considered through simultaneous modelling of dynamic phase transformation within the deforming metal. Hot forging experiments have been carried out under different working conditions and the results have been compared with the predictions. A good agreement between the simulated and experimental results was found. 相似文献
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为确保实际生产中压力中心的波动始终处于设定的公差范围之内,提出一种基于刚塑性有限单元法,通过实时节点力的计算来获取非均匀厚度板料成形压力中心的动态算法.推导了相应的计算列式,采用DEFORM软件二次开发实现了该算法.同时,建立了水轮机转轮叶片热模压成形过程的有限元模型,结合上述算法给出了具体的压力中心坐标值,为压力中心的优化提供了必要的数值基础. 相似文献
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大型锻件锻造过程中工件温度场的变化规律对于保证锻件质量具有重要作用,由于锻件受环境温度、保温情况等诸多因素影响,生产中很难准确预测锻件锻造过程中温度变化规律。通过实验模拟实际生产中锻件加热曲线,在不同保温措施下,取锻件芯部至表层不同测控点进行锻造过程中的温度测量,通过数据分析建立了Mn18Cr18N护环钢锻造过程中的温度场,得出锻件的温度差与时间变化曲线及温度变化速率图,描述了工件在一定保温措施下的温度场变化情况,其结论对准确了解Mn18Cr18N护环钢锻造过程中的温度变化规律具有实际指导意义。 相似文献
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采用SolidWorks和ADAMS软件建立了锻造操作机的虚拟样机模型,用虚拟样机技术对钳杆机构进行了仿真分析,精确得出操作机设计所需的重要参数,计算了夹紧力的大小和驱动力矩的变化规律,合理地减小了夹紧缸的直径,为操作机的其他部分提供了更多的设计空间。在仿真结果的基础上,采用ANSYS软件对钳臂进行了优化设计,降低了节点的最大应力值。 相似文献
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We have studied the effect of nitrogen on the cold forging properties of a low carbon steel as a function of temperature. Five AISI 1020 steels with nitrogen contents from 12 to 180 ppm were examined by tensile testing from 25 to 371 °C. Yield strength, tensile elongation (ductility), ultimate tensile strength (UTS), strain hardening exponents and strength coefficients were determined. The influence of nitrogen on the mechanical property behavior of this low carbon steel exhibits trends as expected—when nitrogen content increases, the strength of the steel increases and the ductility decreases. Likewise, as the temperature increases, the strength of the steel generally decreases; however, the ductility initially decreases, then exhibits an increasing trend. Additionally, there is an intermediate temperature range for these alloys where anomalous behavior is observed. Serrated stress–strain curves seen in this temperature range are indicative of dynamic strain aging. It is probable that this anomalous mechanical property trend is due to dynamic strain aging. 相似文献
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对中空气门楔横轧-模锻成形工艺终锻成形过程中的凸模形状尺寸进行研究。根据预成形毛坯终锻过程的成形特点,设计3种不同初始尺寸的终锻成形凸模,采用实验与模拟相结合的方法研究其对预成形毛坯终锻成形过程的影响。模拟结果表明,终锻成形过程中凸模芯轴太短,将出现凸模芯轴前端聚料的现象,导致无法成形出终锻件的盘部型腔尺寸;而实验结果表明,凸模芯轴太长会在实际生产中导致成形后终锻件难以脱模。通过综合模拟与实验结果的分析,获得了凸模芯轴的设计原则,确定了合适的凸模芯轴长度,并且依据该凸模设计原则,进行终锻成形,获得了形状尺寸合理的终锻件。 相似文献
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Multi-recrystallizations occurring in a steel billet during hot forging were predicted. The prediction was obtained by coupling rigid thermoviscoplastic finite element analysis and recrystallization modeling equations. The finite element analysis was preformed for nonisothermal deformation as well as heat transfer for the entire forging process. As a result, it was predicted that three or four times of recrystallizations occurred in the billet and that resulting grains varied in size for different locations. The final grain sizes at the locations in the billet were measured and compared with predicted ones. It was found that they were in good agreement. 相似文献
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为提高锻件质量和成品率,有必要建立一种适合于实时控制的锻件成形过程模型.利用有限元模拟技术对涡轮盘的等温成形过程进行了虚拟正交试验,通过对成形过程的载荷--行程曲线的分析,建立了粉末高温合金涡轮盘件等温成形过程的人工神经网络(ANN)模型,并将其映射成模拟电路模型.以此模拟电路模型为参考模型,应用于模型参考自适应控制(MRAC)系统,对涡轮盘件等温成形过程进行控制.结果表明,所建立的ANN模型及其模拟电路模型对粉末高温合金涡轮盘件等温成形过程的拟合精度很高,且控制参数始终与模型输出相吻合,为实现盘件成形过程的实时控制奠定了基础. 相似文献
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1 Introduction Pure magnesium and magnesium alloys are the lowest density metals used as structural materials and have excellent specific strength and stiffness, machinability, dimensional stability, and excellent recycling capability. They are, therefor… 相似文献