Sodium Carbonate Flux Effects on the Luminescence Characteristics of (Y0.5Gd0.5)2O3:Eu Phosphor Particles Prepared by Spray Pyrolysis

Na₂CO₃ flux was introduced in the preparation of phosphor particles by spray pyrolysis to improve the photoluminescence (PL) characteristics of (Y_0.5Gd_0.5)₂O₃:Eu phosphor particles. The phosphor particles directly prepared by spray pyrolysis at 1300°C from solutions with 20 wt% Na₂CO₃ flux had the highest PL intensity, which corresponded to 130% of that of particles prepared from solution without flux. On the other hand, the maximum PL intensity of the annealed particles, which were as-prepared at 900°C and posttreated at 1200°C for 3 h, was obtained from a solution with 5 wt% Na₂CO₃ flux. The maximum PL intensity of particles directly prepared by spray pyrolysis without posttreatment was 86% of that of posttreated phosphor particles. Na₂CO₃ flux was also important in control of morphology of (Y_0.5Gd_0.5)₂O₃:Eu phosphor particles.     

DMF effect on the morphology and the luminescence properties of Y2O3:Eu red phosphor prepared by spray pyrolysis

N,N-Dimethylformamide (DMF) was used as a drying control chemical additive (DCCA) in spray pyrolysis in order to improve the luminous properties of Y₂O₃:Eu particles. It was found that the addition of DMF to the spray solution containing citric acid (CA) and ethylene glycol (EG) greatly enhances the photoluminescence intensity as well as the morphology of Y₂O₃:Eu particles. According to BET analysis, the surface area of Y₂O₃:Eu particles prepared from the solution containing only the organic additives was not reduced, whereas, the surface area of the Y₂O₃:Eu particles prepared from the solution containing both DMF and organic additives was decreased gradually as increasing the concentration of DMF. From these results, it was concluded that the adding of DMF to the spray solution containing the organic additives is a very effective way to reduce the porosity of phosphor particles, keeping the spherical morphology. As a result, the densification of porous structure led to greatly improve the photoluminescence intensity of Y₂O₃:Eu particles under ultraviolet (254 nm) excitation. Finally, the prepared Y₂O₃:Eu particles with dense structure showed about 208% improved photoluminescence intensity compared with the particles which have a spherical shape but porous structure.     

Formation of Y3Al5O12–Al2O3 eutectic microstructure with off-eutectic composition

Homogeneous-eutectic microstructure of Y₃Al₅O₁₂–Al₂O₃ system without coarse primary crystals was formed at an off-eutectic composition. This method utilizes a low migration rate in an amorphous phase. A mixture of Y₂O₃ and Al₂O₃ having the off-eutectic composition was melted and quenched rapidly to form an amorphous phase. A heat-treatment of the amorphous phase at 1000 °C and 1300 °C for 30 min formed Y₃Al₅O₁₂ and Al₂O₃ phases. SEM observation of this material, which was formed from the amorphous phase at 1300 °C for 30 min, showed homogeneous eutectic-like microstructure. The formation of the primary crystals (coarse Al₂O₃), which are always observed in the off-eutectic compositions by ordinary method, was completely suppressed.     

Microwave dielectric characteristics of ceramics in Mg2SiO4–Zn2SiO4 system

(Mg_1−xZn_x)₂SiO₄ ceramics were prepared and characterized. The densification temperatures of the present ceramics are much lower than those for Mg₂SiO₄ and Zn₂SiO₄ end-members. Small solid solution limits of Zn in Mg₂SiO₄ and Mg in Zn₂SiO₄ are observed, and the bi-phase structure is confirmed in (Mg_1−xZn_x)₂SiO₄ ceramics with x = 0.1–0.9. Even though, it is clear that the Qf value of Zn₂SiO₄ ceramics can be significantly improved together with a suppressed temperature coefficient of resonant frequency τ_f by substituting Mg for Zn. (Mg_0.4Zn_0.6)₂SiO₄ ceramics indicate a good combination of microwave dielectric characteristics: _r = 6.6 Qf = 95,650 GHz, and τ_f = −60 ppm/°C.     

Solid state protonic conductor NH4PO3–(NH4)2Mn(PO3)4 for intermediate temperature fuel cells

A new proton-conductive composite of NH₄PO₃–(NH₄)₂Mn(PO₃)₄ was synthesized and characterized as a potential electrolyte for intermediate temperature fuel cells that operated around 250 °C. Thermal gravimetric analysis and X-ray diffraction investigation showed that (NH₄)₂Mn(PO₃)₄ was stable as a supporting matrix for NH₄PO₃. The composite conductivity, measured using impedance spectroscopy, improved with increasing the molar ratio of NH₄PO₃ in both dry and wet atmospheres. A conductivity of 7 mS cm⁻¹ was obtained at 250 °C in wet hydrogen. Electromotive forces measured by hydrogen concentration cells showed that the composite was nearly a pure protonic conductor with hydrogen partial pressure in the range of 10²–10⁵ Pa. The proton transference number was determined to be 0.95 at 250 °C for 2NH₄PO₃–(NH₄)₂Mn(PO₃)₄ electrolyte. Fuel cells using 2NH₄PO₃–(NH₄)₂Mn(PO₃)₄ as an electrolyte and the Pt–C catalyst as an electrode were fabricated. Maximum power density of 16.8 mW/cm² was achieved at 250 °C with dry hydrogen and dry oxygen as the fuel and oxidant, respectively. However, the NH₄PO₃–(NH₄)₂Mn(PO₃)₄ electrolyte is not compatible with the Pt–C catalyst, indicating that it is critical to develop new electrode materials for the intermediate temperature fuel cells.     

Yb2O3 and Y2O3 co-doped zirconia ceramics

A suspension stabilizer-coating technique was employed to prepare x mol% Yb₂O₃ (x = 1.0, 2.0, 3.0 and 4.0) and 1.0 mol% Y₂O₃ co-doped ZrO₂ powder. A systematic study was conducted on the sintering behaviour, phase assemblage, microstructural development and mechanical properties of Yb₂O₃ and Y₂O₃ co-doped zirconia ceramics. Fully dense ZrO₂ ceramics were obtained by means of pressureless sintering in air for 1 h at 1450 °C. The phase composition of the ceramics could be controlled by tuning the Yb₂O₃ content and the sintering parameters. Polycrystalline tetragonal ZrO₂ (TZP) and fully stabilised cubic ZrO₂ (FSZ) were achieved in the 1.0 mol% Y₂O₃ stabilised ceramic, co-doped with 1.0 mol% Yb₂O₃ and 4.0 mol% Yb₂O₃, respectively. The amount of stabilizer needed to form cubic ZrO₂ phase in the Yb₂O₃ and Y₂O₃ co-doped ZrO₂ ceramics was lower than that of single phase Y₂O₃-doped materials. The indentation fracture toughness could be tailored up to 8.5 MPa m^1/2 in combination with a hardness of 12 GPa by sintering a 1.0 mol% Yb₂O₃ and 1.0 mol% Y₂O₃ ceramic at 1450 °C for 1 h.     

Nitrogen release during high temperature pyrolysis of coals and catalytic role of calcium in N2 formation

Pyrolysis of 10 coals with carbon contents of less than 80 wt%(daf) has been studied with a fixed bed quartz reactor to examine mainly nitrogen release from char-N without volatile matters. When temperature is raised from 1000 to 1350 °C, N₂ yield increases but char-N decreases for all the coals used. There is a strong reverse correlation between N₂ and char-N, which points out that most of N₂ arises from char-N via solid phase reactions. NH₃ is also formed from char-N at high temperatures of ≥1000 °C. In the pyrolysis of low rank coals, demineralization by HCl washing increases yields of tar-N, HCN and char-N, but decreases NH₃ and N₂. The addition of 3 wt% Ca to the demineralized coals shows almost the reverse effect. The XRD measurements after pyrolysis at 1000–1350 °C reveal that the Ca exists predominantly as CaO with the average crystallite size of 25–65 nm and promotes carbon crystallization. As the extent of crystallized carbon increases, N₂ yield increases remarkably. It is likely that the highly dispersed CaO catalyzes efficiently conversion reactions of char-N to N₂ in the process of carbon crystallization. The reaction mechanism is discussed in term of interactions between CaO particles and char-N.     

ß-sialon ceramics with TiN particle inclusions

Fully dense composites of 0–30 wt% discrete TiN particles distributed in a ß-sialon matrix of overall composition Si_5·5Al_0·5O_0·5N_7·5 have been prepared by hot isostatic pressing at 1650 and 1750°C. Pressureless sintering at 1775°C gave materials with an open porosity. Typical sizes of the TiN particles were 1–3 μm, and no intergranular glassy phase was observed in the prepared materials. The grain size of ß-sialon was below 1 μm in the materials HIPed at 1650°C, and 1–2 μm at 1750°C. The Vickers hardness was fairly constant for the TiN-ß-sialon composites with up to 15 wt% TiN added: H_v10 around 17·5 GPa for materials HIPed at 1650° and around 17 GPa at 1750°C, whereas at higher TiN contents the hardness decreased to around 16 GPa. The indentation fracture toughness of the ß-sialon ceramic increased approximatively from 3 to 4 MPam^1/2 at an addition of 15 wt% TiN particulates. The fracture toughness could be further increased to 5 MPam^1/2 by addition of small amounts of Y₂O₃ and A1N to a ß-sialon composite with 30 wt% TiN.     

Dielectric behavior of Nb2O5-doped TiO2/epoxy thick films

TiO₂/epoxy composite thick films containing the TiO₂ powders doped with 4 and 10 vol% Nb₂O₅ heat treated under vacuum at 1050 and 1150 °C, were prepared by the screen printing and curing steps. The Nb₂O₅-doped TiO₂ ceramic bulks demonstrated a higher effective dielectric constant at different densification environments, as compared with pure TiO₂. The dielectric properties of the TiO₂/epoxy thick films were improved if the heat-treated 4 vol% Nb₂O₅-doped TiO₂ powder was incorporated instead of the un-doped and heat-treated 10 vol% Nb₂O₅-doped TiO₂ powders. The disadvantage of the doped TiO₂ having higher dielectric loss tangent could be minimized after its powder was properly treated and mixed with epoxy to form the TiO₂/epoxy composite. A best result with the dielectric constant of 23 and the loss tangent of 0.046 was obtained for the 40 vol% TiO₂/epoxy composite thick films, where the TiO₂ powder was doped with 4 vol% Nb₂O₅ followed by calcination at 1000 °C in air and heat treatment at 1150 °C under vacuum.     

Inhibition effect of H2O on V2O5/AC catalyst for catalytic reduction of NO with NH3 at low temperature

The inhibition effect of H₂O on V₂O₅/AC catalyst for NO reduction with NH₃ is studied at temperatures up to 250 °C through TPD, elemental analyses, temperature-programmed surface reaction (TPSR) and FT-IR analyses. The results show that H₂O does not reduce NO and NH₃ adsorption on V₂O₅/AC catalyst surface, but promotes NH₃ adsorption due to increases in Brønsted acid sites. Many kinds of NH₃ forms present on the catalyst surface, but only NH₄⁺ on Brønsted acid sites and a small portion of NH₃ on Lewis acid sites are reactive with NO at 250 °C or below, and most of the NH₃ on Lewis acid sites does not react with NO, regardless the presence of H₂O in the feed gas. H₂O inhibits the SCR reaction between the NH₃ on the Lewis acid sites and NO, and the inhibition effect increases with increasing H₂O content. The inhibition effect is reversible and H₂O does not poison the V₂O₅/AC catalyst.     

Low-temperature reaction-sintering of mullite ceramics with an Y2O3 addition

Mullite ceramics were fabricated at relatively low temperatures from powder mixtures of -Al₂O₃ and quartz, with an Y₂O₃ addition. The mullitization process was analyzed by X-ray diffraction. The densification behavior was investigated as a function of the Y₂O₃ content, sintering temperature and holding time as well as mullite seeds. It has been shown that mullitization occurs via a nucleation and growth mechanism within an yttrious aluminosilicate glass, but lattice and grain-boundary diffusion becomes important during the densification process. Moreover, the incorporation of mullite seeds was observed to enhance both mullitization and densification. At 1400°C for 5 h or 1450°C for 2 h, 15 mol% Y₂O₃-doped and 5 mol% mullite-seeded specimens can be sintered to almost full density.     

Densification and properties of lime with V2O5 additions

Sintering of lime was carried out in the presence of V₂O₅ by a single firing process. A pure limestone was crushed, mixed with 1, 2 and 4 wt.% V₂O₅, pelletised and fired between 1550 and 1650 °C. The sintered lime was evaluated by bulk density, apparent porosity, microstructure, hydration resistance and hot modulus of rupture (HMOR) at 1300 °C. Incorporation of V₂O₅ forms liquid phase with lime at elevated temperature and influences the densification process by liquid phase sintering. As a result bulk density of sinters improved and they become more hydration resistant due to the larger grain size of the lime phase. The hot strength increased up to a certain temperature followed by deterioration because of the pressure of higher amount of liquid phase.     

Preparation, sintering, microstructure, and thermal stability of Y2O3- and CeO2-doped tetragonal zirconia ceramics

Yttria- and ceria-doped tetragonal zirconia polycrystals ((Y, Ce)-TZP) with compositions 2·5 mol% YO_1·5-4 mol% CeO₂---ZrO₂, 4 mol% YO_1·5-4 mol% CeO₂---ZrO₂, and 2·5 mol% YO_1·5-5·5 mol% CeO₂---ZrO₂ were prepared from zirconia sols obtained hy hydrolysis of ZrOCl₂ solution, and their sintering, microstructure and thermal stability were studied. Sintered bodies with 99% TD were obtained by firing at 1400°C for 2 h in air. The grain size of (Y, Ce)-TZP increased with decreasing Y₂O₃ content in Y₂O₃---CeO₂---ZrO₂. (Y, Ce)-TZP was resistant to tetragonal-to-monoclinic (t → m) phase transformation during low temperature ageing as compared with 3Y-TZP.     

A regenerable Fe/AC desulfurizer for SO2 adsorption at low temperatures

A novel regenerable Fe/activated coke (AC) desulfurizer prepared by impregnation of Fe(NO₃)₃ on an activated coke was investigated. Experiment results showed that at 200 °C the SO₂ adsorption capacity of the Fe/AC was higher than that of AC or Fe₂O₃. Temperature-programmed desorption (TPD) revealed that H₂SO₄ and Fe₂(SO₄)₃ were generated on the desulfurizer upon adsorption of SO₂. Effect of desulfurization temperature was also investigated which revealed that with increasing temperature from 150 to 250 °C, the SO₂ removal ability gradually increases. The used Fe/AC can be regenerated by NH₃ at 350 °C to directly form solid ammonium-sulfate salts.     

Toluene oxidation on Pd catalysts supported by CeO2–Y2O3 washcoated cordierite honeycomb

A novel CeO₂–Y₂O₃ (CY) washcoat on cordierite honeycomb was prepared by an impregnation method, which was used as a support to prepare a Pd catalyst. A model reaction of the complete combustion of toluene was conducted to evaluate the performance of the developed Pd/CY catalyst. The CY washcoat support and the Pd/CY catalyst were characterized by XRD, Raman spectroscopy, H₂-TPR and SEM techniques. The results show that compared with conventional washcoat the CY washcoat has better adhesion and higher vibration- and heat-resistance. The CY washcoat can anchor well Pd onto the cordierite honeycomb substrate. The formation of a CeO₂–Y₂O₃ solid solution and the steady present of PdO occur at high calcination temperatures, resulting in a better thermal stability. On a Pd/CY catalyst calcined at 500 °C, a 99% of toluene conversion was obtained at 210 °C, and it was stable for reaction time up to 30 h.     

Deactivation of V2O5-WO3-TiO2 SCR catalyst at a biomass-fired combined heat and power plant

The deactivation of a commercial type V₂O₅-WO₃-TiO₂ monolith catalyst under biomass combustion was studied at a full-scale grate-fired power plant burning straw/wood using a slip stream pilot scale reactor. The aerosols in the flue gas consisted of a mixture of potassium chloride and sulphate. Three catalyst elements were exposed at 350 °C, and one element was exposed at 250 °C for comparison. The catalyst activity was measured in the reactor at the exposure temperature by addition of NH₃ and extra NO. The activity, in terms of a first-order rate constant, dropped by 52% after about 1140 h indicating a very fast deactivation compared to coal firing. It was also found that the reactor temperature was not of importance for the deactivation rate. SEM-EDX analysis showed that particle deposition and pore blocking contributed to the deactivation by decreasing the diffusion rate of NO and NH₃ into the catalyst. However, potassium also penetrated into the catalyst wall and the resulting average K/V ratio in the catalyst structure was high enough (about 0.3–0.5) for a significant chemical deactivation. Chemisorption studies carried out in situ showed that the amount of chemisorbed NH₃ on the catalyst decreased as a function of exposure time, which reveals that Brøndsted acid sites had reacted with potassium compounds and thereby rendered inactive. When washed by 0.5 M H₂SO₄ the regenerated catalyst regains a higher activity than that of the fresh catalyst at temperatures higher than 300 °C, but even though reactivation is possible, the deactivation rate appears too high for practical use of the SCR process in straw combustion.     

Processing of hot pressed Al2O3–Cr2O3/Cr-carbide nanocomposite prepared by MOCVD in fluidized bed

Nanosized particles dispersed uniformly on Al₂O₃ particles were prepared from the decomposition of precursor Cr(CO)₆ by metal organic chemical vapor deposition (MOCVD) in a fluidized chamber. These nanosized particles consisted of Cr₂O₃, CrC_1−x, and C. A solid solution of Al₂O₃–Cr₂O₃ and an Al₂O₃–Cr₂O₃/Cr₃C₂ nanocomposite were formed when these fluidized powders were pre-sintered at 1000 and 1150 °C before hot-pressing at 1400 °C, respectively. In addition, an Al₂O₃–Cr₂O₃/Cr-carbide (Cr₃C₂ and Cr₇C₃) nanocomposite was formed when the particles were directly hot pressed at 1400 °C. The interface between Cr₃C₂ and Al₂O₃ is non-coherent, while the interface between Cr₇C₃ and Al₂O₃ is semi-coherent.     

Effect of calcination temperature on the low-temperature oxidation of CO over CoOx/TiO2 catalysts

A 5 wt% CoO_x/TiO₂ catalyst has been used to study the effect of calcination temperature on the activity of this catalyst for CO oxidation at 100 °C under a net oxidizing condition in a continuous flow type fixed-bed reactor system, and the catalyst samples have been characterized using TPD, XPS and XRD measurements. The catalyst after calcination at 450 °C gave highest activity for this low-temperature CO oxidation, and XPS measurements yielded that a 780.2-eV Co 2p_3/2 main peak appeared with this catalyst sample and this binding energy was similar to that measured with pure Co₃O₄. After calcination at 570 °C, the catalyst, which had possessed practically no activity in the oxidation reaction, gave a Co 2p_3/2 main structure peak at 781.3 eV which was very similar to those obtained for synthesized Co_nTiO_n+2 compounds (CoTiO₃ and Co₂TiO₄), and this catalyst sample had relatively negligible CO chemisorption as observed by TPD spectra. XRD peaks indicating only the formation of Co₃O₄ particles on titania surface were developed in the catalyst samples after calcination at temperatures ≥350 °C. Based on these characterization results, five types of Co species could be modeled to exist with the catalyst calcined at different temperatures. Among these surface Co species, the Type A clean Co₃O₄ particles were predominant on a sample of the catalyst after calcination at 450 °C and highly active for CO oxidation at 100 °C, and the calcination at 570 °C gave the Type B Co₃O₄ particles with complete Co_nTiO_n+2 overlayers inactive for this oxidation reaction.     

Thermal conductivity of AlN ceramics sintered with CaF2 and YF3

Dense AlN ceramics with a thermal conductivity of 180W/m·K were obtained at the sintering temperature of 1750 °C using CaF₂ and YF₃ as additives. At temperatures below 1650 °C, the shrinkage of AlN ceramics is promoted by liquid (Ca,Y)F₂ and Ca₁₂Al₁₄O₃₂F₂. Liquid CaYAlO₄ mainly improves the densification of the sample when the sintering temperature increases to 1750 °C. The formation of liquid (Ca,Y)F₂ at a relatively low temperature results in homogeneous YF₃ distribution around the AlN particles, which benefits the removal of oxygen impurity in the AlN lattice, and thus a higher thermal conductivity.     

Sintering behavior and microwave dielectric properties of Bi2O3–ZnO–Nb2O5-based ceramics sintered under air and N2 atmosphere

The sintering behavior and dielectric properties of the monoclinic zirconolite-like structure compound Bi₂(Zn_1/3Nb_2/3)₂O₇ (BZN) and Bi₂(Zn_1/3Nb_2/3−xV_x)₂O₇ (BZNV, x = 0.001) sintered under air and N₂ atmosphere were investigated. The pure phase were obtained between 810 and 990 °C both for BZN and BZNV ceramics. The substitution of V₂O₅ and N₂ atmosphere accelerated the densification of ceramics slightly. The influences on microwave dielectric properties from different atmosphere were discussed in this work. The best microwave properties of BZN ceramics were obtained at 900 °C under N₂ atmosphere with _r = 76.1, Q = 850 and Q_f = 3260 GHz while the best properties of BZNV ceramics were got at 930 °C under air atmosphere with _r = 76.7, Q = 890 and Q_f = 3580 GHz. The temperature coefficient of resonant frequency τ_f was not obviously influenced by the different atmospheres. For BZN ceramics the τ_f was −79.8 ppm/°C while τ_f is −87.5 ppm/°C for BZNV ceramics.