脉动注射压力影响充模压力及充模时间的实验研究

介绍了立式液压振动注射机的工作原理，并在该立式液压振动注射机上进行振动参数不同的注射成型实验，制取线型低密度聚乙烯（LLDPE）圆盘试样。同时利用自制的压力传感器及数据采集系统对模腔压力进行采集。实验结果表明，充模压力的波动频率与柱塞杆的振动频率相同；随着柱塞杆振幅的增大，充模压力的波动幅度增大；随着柱塞杆的振动频率、振幅的增大，平均充模压力也增大，充模时间减小。     

脉动注射对模腔压力的影响

介绍了立式液压振动注射机的工作原理.在立式液压振动注射机上进行传统注射成型及动态注射成型,制取低密度聚乙烯(LDPE)圆盘试样,利用自制的压力传感器及数据采集系统对模腔压力进行实时采集.实验结果表明,传统注射成型与动态注射成型的模腔压力随时间的变化趋势基本相同;模腔压力波动频率与柱塞杆振动频率相同;随着柱塞杆振动频率、振幅的增大,模腔压力的波动幅度增大,平均模腔压力增大,最大模腔压力也增大.     

振动注射成型中模腔内熔体冷却行为的研究

研究了振动注射成型过程中的模腔内聚合物熔体的冷却行为,讨论了振动频率、振动应变振幅、振动作用时间、熔体温度等对冷却时间的影响。结果表明,冷却时间随着振动频率、振动应变振幅、振动作用时间、熔体温度等的增加而延长。     

Influence of Vibration on Density of Polymer Solid Granules in Single Screw Extruder

In an especially compaction apparatus the vibration force field is applied to the solids conveying process by the axial vibration of the piston. Through the experimental investigation of solid granule compaction, it is demonstrated that the effect of vibration field and temperature on the density of polymer solid granules is very significant. The experimental results show that the pressure exerted on the solid granules increases with the increase in the amplitude or frequency of the vibration force field, which accelerates the compaction of loosely solid granules.     

Measurement and Analysis of Cavity Pressure and Melt Filling Capacity During Injection Molding

Using an online measure system consisted of a high sensitivity pressure sensor, a spiral channel mold and a data collecting/analysis series. The cavity pressure and flow length response under different injection pressure, injection velocity, mold temperature and different vibration condition was measured and analyzed in this study. The results show that the cavity pressure and flow length increased with the increase of injection pressure, injection velocity and mold temperature. In vibration assisted injection molding (VAIM), the cavity pressure and flow length increased as a result of imposing vibration. The change of amplitude and frequency in VAIM had more distinct effect on flow length than injection pressure. The results also indicate that the measure system established in this study can accurately monitor and record the changes of cavity pressure, and could be used in the study of melt's filling capacity in injection molding process.     

模具对振动注射成型制件作用效应的初步研究

采用自制的振动试验台，分别安装两个不同的试样模具，使用了不同的聚合物材料，在不同的温度，压力下变化不同的振动频率和振幅进行实验，研究了聚合物熔体在振动场中注射成型时，成型模具对聚合物振动成型效应的作用。结果表明，模具浇口及型腔尺寸不同。振动注射制件的强度不同；模具型腔尺寸大振动产生的效应弱。型腔小振动产生的效应强。     

Cavity Pressure Response and Melt Flow Length During Dynamic Injection Molding

Employing a spiral channel mold and a set of cavity pressure measurement equipments from Kistler, the cavity pressure response and the maximum flow length during dynamic injection molding were studied. The processing conditions include injection velocity, injection pressure, mold temperature, vibration frequency, and vibration amplitude. The result shows that the maximum flow length can be improved by the dynamic injection molding. Especially at the lower injection pressure, the maximum flow length can be improved about 15%. From the curves of cavity pressure, we found that the cavity pressure undulated regularly in the dynamic filling phase, which is conduced by the screw vibration. During dynamic injection molding, the viscosity of the polymer flow reduces, and the capability of mold filling improves.     

振动注射成型中模腔冷却过程的研究

研究了振动注射成型中模腔内聚合物溶体产生的振动剪切热,并研究在振动作用下模腔内物料的冷却过程。结果表明,模腔内熔体的温升速率随着振动频率、应变振幅及振动剪切速率的增加而增加,随熔体温度的增加而减少。由于振动剪切换,使振动注射成型需要更长的冷却时间。     

动态注射成型中脉动压力衰减程度的研究

在脉动压力诱导注射成型中,研究不同外部加工条件对脉动压力衰减程度的影响。实验结果表明,脉动压力衰减值随螺杆振幅的增大而增大,随流道系统长度的增大而增大,随流道系统直径增大而减小。并且脉动压力衰减值越小,其传递效果越好。     

起伏振动倾斜上升管气液两相流摩擦阻力分析与计算

起伏振动下气液两相流摩擦压降的准确计算对海洋核动力的发展有重要意义。实验研究了不同振动和流动工况下30°倾斜上升管气液两相流摩擦压降的变化规律。结果表明,起伏振动下摩擦压降波动幅度和平均值显著增大。与静止状态相比,起伏振动下摩擦压降的多尺度熵值除泡状流外明显增大,且呈现大幅振荡现象,流动不稳定性更加显著。静止状态摩擦压降模型计算结果与实验值误差较大,现有模型对于起伏振动状态不适用。分析流动和振动参数对摩擦阻力系数的影响,发现其与均相雷诺数成反比,与振动幅值以及频率成正比。以大量实验数据为基础,建立了适用于起伏振动状态的摩擦阻力系数计算关系式,计算与实验结果吻合较好。     

Relationship between shear stress and shear strain of polymer melt under vibrating force field

Abstract

When a sinusoidal vibration was superimposed in parallel on the flow direction of a polymer melt being extruded through a capillary, the shear stress and shear rate of the polymer melt were analysed with a constant velocity type dynamic rheometer of capillary (CVDRC) devised by the authors. By measuring the instantaneous data of capillary entry pressure, capillary volume flux (or absolute velocity of piston rod) and their phase difference in a vibrating force field, it was found that the relationship between the pulsating amplitude value coefficient of entry pressure and that of volumetric flowrate was an approximate power series; the wall shear stress and wall shear rate of low density polyethylene (LDPE) melt extruded dynamically under various amplitudes and frequencies also exhibited a non-linear proportional relationship.     

大型活塞式压缩机异常振动的原因及对策

对我公司的1台6列M型活塞式压缩机组振动和噪声异常以及一级、二级连杆大头瓦快速失效的原因进行了分析。研究并实施了在轴系上加装配重体，以适度增大轴系的转动惯量来调整轴系扭转振动固有频率的改造措施，有效消减了轴系的扭转振动，大幅度减小了机组的振动和噪声，提高了连杆大头瓦的使用寿命。     

我厂矿粉生产节能降耗改进措施

我公司拥有两条设计产能100万t/的TRMS56.3矿渣立磨生产线。2014年6月投产以来,立磨生产线运行相对稳定,但是存在磨机振动偏大,对热风温度反应敏感,煤耗高,电耗不理想,磨辊液压缸活塞杆损坏频次高等问题。我厂从2016年开始,通过加强工艺管理,完善工艺流程,优化操控参数,加强技术改造等措施,矿粉吨电耗最高下降1.87 kWh,矿粉吨标煤耗下降5 0kg以上,立磨振动值从1.6 mm/s降至1.2 mm/s以下,近三年磨辊液压缸活塞杆损坏为零。     

Y形橡胶密封圈模具结构设计

主要介绍活塞密封胶体L1用Y形圈、活塞密封腔体L2用高低唇Y形圈和活塞杆密封腔体L2用高低唇Y形圈三种型式的模具结构设计。     

Dynamic rheological behavior of polypropylene melts with pulsatile pressure flow in a dynamic capillary rheometer

A self‐made dynamic capillary rheometer (DCR) was designed to investigate the dynamic viscoelastic characteristic of polypropylene (PP) melt during the pulsatile pressure extrusion. A vibration force field was parallel superposed upon steady shear flow in this DCR by means of a vibration driven piston. During the pulsatile pressure extruding process in DCR, the PP melt displayed apparent viscoelasticity. The experiment results proved the pressure pulsatile extrusion could reduce the viscosity of polymer melts effectively. The phase difference between the shear stress and the shear rate decreased with the superposed vibration. But, at large amplitude conditions, the viscosity has an increasing tendency. This maybe illuminated that large amplitude could be harmful for the vibration‐assistant polymer processing. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1834–1838, 2006     

中心浇口圆盘模腔正弦脉动充模分析

聚合物动态注射成型通过螺杆的轴向振动实现熔体脉动充模。利用Tanner本构模型建立了中心浇口圆盘模腔正弦脉动充模过程的数学模型,分析了振动参数对注射压力及熔体输送功率的影响。当充模过程的平均注射速率不变时,在一定频率与振幅范围内,模腔入口处的压力随振动源振幅(频率)的增大而增大,但其平均值降低;充模过程中输送熔体所需要的功率降低。     

聚合物熔体在振动场中的流变行为研究

利用自行研制的振动试验装置研究了振动场中聚合物ＨＤＰＥ、ＰＳ熔体在不同压力、温度、频率、振幅条件下的流变行为。试验结果表明,熔体表观粘度随振动频率的增加而降低,但降低的幅度随压力、温度和振幅的不同而不同。     

高相对分子质量聚乙烯/石蜡油体系加工过程压力变化

采用恒速型高压毛细管流变仪测试高相对分子质量聚乙烯/石蜡油（PE/LP）共混体系的流变性能,以相对分子质量、LP含量、温度等为变量,分析共混体系在加工过程中的压力变化。结果表明,相对分子质量越大,对应临界剪切速率变小,挤出压力震荡频率和振幅增大;LP含量越少,相同剪切速率下挤出压力越大,在油含量30 ％时,出现挤出压力稳定现象,即随剪切速率的变化,挤出压力震荡现象消失;温度越高,对应的挤出压力减小,压力震荡现象减弱,震荡的频率和振幅减小。     

Effect of low‐frequency melt vibration on HDPE morphology

BACKGROUND: A low‐frequency vibration‐assisted injection‐molding (VAIM) device was developed to explore the morphology of high‐density polyethylene (HDPE) injection moldings. Scanning electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry were used to characterize structure‐property relationships of final products prepared under different VAIM processing conditions (vibration frequency and vibration pressure amplitude) with conventional injection molding for comparison. RESULTS: It was found that increasing the vibration frequency at constant vibration pressure amplitude was beneficial for obtaining ‘shish‐kebab’ structures in the core region of VAIM specimens, and increasing the vibration pressure amplitude at constant vibration frequency was a prerequisite for achieving HDPE specimens with large‐scale lamellas, more pronounced orientation and high crystallinity. CONCLUSION: Both preferred orientation lamellas and increased crystallinity allow one to obtain strong injection moldings with the application of the melt vibration technique. Copyright © 2009 Society of Chemical Industry     

MathCAD软件对塑料发泡振动的模拟

气泡膨胀过程中产生的高频振动已达到超声波范围,对聚合物中纳米粒子的分散具有很好的作用。利用MathCAD模拟了气泡振动影响因素,分析了气泡内外压差、高聚物熔体的表面张力、应力松弛时间等因素对气泡振动的影响。通过分析,对气泡振动的工艺条件提出一些参考。